Wolfgang Hillger's research while affiliated with German Aerospace Center (DLR) and other places

Publications (51)

Article
Full-text available
Air-coupled ultrasonic testing is an established alternative to conventional ultrasonic methods for testing of light-weight components in aerospace and automotive industry. Compared to direct coupled contact technique or immersion technique it is less invasive, so that it offers numerous financial incentives. While phased arrays are already an indu...
Article
Full-text available
During production or service life, lightweight components made of fibre-reinforced polymers (FRP) may suffer from different types of defects such as cracks or delamination, which may be detected, amongst others, with the help of ultrasonic lamb waves (LW). The study intends to illustrate the potentials of numerical models to assist the design of LW...
Article
Full-text available
Components made of fibre-reinforced polymers (FRP) may suffer from various types of damages, such as cracks or delamination. In order to monitor the structures’ material condition, non destructive testing (NDT) methods have emerged – among them, the use of ultrasonic waves. Inter alia, research focused on Lamb waves (LW), which offer promising cond...
Conference Paper
Full-text available
Seit Jahren stellt die luftgekoppelte Ultraschallprüfung eine etablierte Alternative zur konventionellen Prüfung von Leichtbaukomponenten aus den Bereichen Luft- und Raumfahrt sowie Automotive dar. Im Gegenteil zur flüssigkeitsgekoppelten Prüfung in Kontakt oder im Tauchbecken ist sie weniger invasiv und bietet daher zeitliche und finanzielle Anrei...
Article
Full-text available
The historical development of air-coupled ultrasonic testing is difficult to follow, since it made massive use of developments in other acoustic disciplines. Thus, the driving force for the development of capacitive air-coupled ultrasonic transducers with matched impe-dance (1) was not material testing, but data transmission and distance measuremen...
Article
The constantly growing demand for cost-intensive lightweight structures is accompanied by an increased demand for reliable non-destructive testing (NDT) methods. Previous investigations have shown that Lamb Waves (LW) are very well suited for the use in Structural Health Monitoring (SHM) due to their relatively undamped propagation over long distan...
Conference Paper
Die zerstörungsfreie Prüfung und Überwachung komplexer Faserverbundstrukturen mit Lamb-Wellen erfordert eine umfassende Berücksichtigung der Probengeometrie, der lokalen, richtungsabhängigen Ausbreitungsgeschwindigkeiten für jeden Wellenmode und der strukturell bedingten Einflüsse auf die Wellenausbreitung im unbeschädigten Bauteil. Nachfolgend wer...
Conference Paper
For the development of structural health monitoring (SHM) systems and non-destructive testing methods based on Lamb waves it is very important, to detect and visualize the entire wave field in the structure. This is currently the only way to reliably determine the source of the waves detected at SHM sensors and to trace their propagation paths in c...
Data
Full-text available
The present feasibility study demonstrates that impact damage in a sandwich composite can be identified by mapping the interaction of Lamb waves with the damage-induced structural heterogeneity. By inducing mode conversion of the fast Lamb mode, S 0 , into the slow mode, A 0 , the damage site acts as a secondary acoustic source of airborne ultrasou...
Article
The design of a sensor network is required for a successful SHM system applied to complex structures. The wave propagation can be very complex due to reflections, interferences or mode conversions. The knowledge of the wave behaviour is necessary for an optimal sensor configuration. An air-coupled scan technique in conjunction with data storage can...
Article
Structural Health Monitoring based on Lamb waves, a type of ultrasonic guided waves, is a promising method for in-service inspection of composite structures. In this study, mode selective actuators are developed to excite a particular Lamb wave mode in quasi-isotropic CFRP (carbon fibre-reinforced polymer) plates. Different manufacturing technologi...
Chapter
Structural Health Monitoring (SHM) based on ultrasonic guided waves, so-called Lamb waves, is a promising method for in-service inspection of composite structures without time consuming scanning like conventional ultrasonic techniques. Lamb waves are able to propagate over large distances and can be easily excited and received by a network of piezo...
Conference Paper
Ferroelectrets are promising materials for air-coupled ultrasonic transducers. A transducer made of polarized cellular polypropylene, including its electronic interface, was developed and compared with conventional air-coupled probes. Test pieces of fiber-reinforced polymer containing impact flaws and flat-bottom holes were inspected in transmissio...
Conference Paper
Lamb waves (LWs) can be easily excited and received by piezoelectric patches, are able to propagate over large distances and interact with defects. Therefore these waves are attractive for active Structural Health Monitoring (SHM) systems. DLR-FA was involved in the EU project AISHA II. The research was focussed on impact detection in a helicopter...
Article
Structural Health Monitoring (SHM) based on Lamb waves, a type of ultrasonic guided waves, is a promising technique for in-service inspection of composite structures. This study presents the development of mode selective actuator and sensor systems based on interdigital transducer (IDT) design. Various parameters such as wavelengths, number and apo...
Article
Honeycomb sandwich components are high tech materials for primary aerospace components; however their impact sensitivity requires a reliable non-destructive testing (NDT). A part of the EU-AISHA II project is the detection of damages caused by impacts in a complex EC 135 helicopter Tailboom structure. An on-board Structural Health Monitoring (SHM)...
Article
Structural Health Monitoring with Lamb Waves in principle allows a detection of defects in complex composite components by mounted PZT sensors. However, the wave behavior is very complex due to dispersive and anisotropic propagation respectively reflections, refractions and mode conversions on local discontinuities like defects. A clear evaluation...
Conference Paper
Structural Health Monitoring (SHM) based on ultrasonic guided waves, so-called Lamb waves, is a promising method for in-service inspection of composite structures without time consuming scan-ning like conventional ultrasonic techniques. Lamb waves are able to propagate over large dis-tances and can be easily excited and received by a network of pie...
Article
Structural health monitoring (SHM) with Lamb waves (LWs) principally enables an in-service damage detection of large aircraft components without time-consuming scanning. Piezoelectric elements can be effectively used as senders and receivers for LWs. However, the complex interaction between defects and Lamb waves – especially for composites, the pr...
Conference Paper
Structural Health Monitoring (SHM) based on Lamb waves, a type of ultrasonic guided waves, is a promising method for in-service inspection of composite structures. In this study mode selective actuators are developed to excite a particular Lamb wave mode in composite plates. Different ma-nufacturing technologies based on monolithic piezoceramics wi...
Conference Paper
Structural Health Monitoring (SHM) based on Lamb waves, a type of ultrasonic guided waves, is a promising method for in-service inspection of composite structures. In this study mode selective actuators are developed to excite a particular Lamb wave mode in composite plates. Different ma-nufacturing technologies based on monolithic piezoceramics wi...
Conference Paper
Damage detection based on Structural Health Monitoring (SHM) with Lamb Waves (LWs) enables in principle a testing of components on demand without time consuming scanning. Their excitation and reception is easily possible with piezoelectric transducers (PZTs). LWs can penetrate large areas with a small attenuation and interact with defects. The loca...
Conference Paper
„Lamb-Wellen lassen sich einfach mit piezoelektrischen Scheiben anregen und wieder empfangen, sie breiten sich großflächig aus und reagieren mit Fehlstellen, ein zeitaufwändiges Abrastern ist nicht notwendig, und für eine Lokalisierung ist ein entsprechend dichtes Netz an Sensoren und Aktuatoren erforderlich“, so kann man in vielen Literaturstellen...
Conference Paper
The paper describes the diverse research activities of the DLR in the topic of Structural Health Monitoring (SHM). SHM based on Lamb waves is a promising method for in-service inspection of aerospace structures without time consuming scanning like conventional ultrasonic techniques. Lamb waves propagate over large distances and can be easily excite...
Conference Paper
GFRP and CFRP sandwich structures with honeycomb cores are high performance light weight structures for aerospace applications. Their impact sensitivity requires reliable NDT methods after fabrication and in service. Guided waves are able to propagate over large areas in components with a small attenuation and interact with defects. The DLR part of...
Article
For defect characterisation and design of a SHM-system, the velocities of Lamb modes, and especially their dispersion behaviour, must be known quantities. Different approaches for the experimental determination of Lamb wave dispersion diagrams for carbon fibre reinforced polymers and other materials are presented. Data acquisition is performed by s...
Conference Paper
Sandwich components with thin skins of GFRP or CFRP and honeycomb cores are high performance components for aerospace structures with high specific stiffness and strength. However these materials are impact sensitive. The DLR part of the EU-project AISHA II (Aircraft integrated structural health assessment) is focused on a full-scale test of a 3.5...
Chapter
Ultrasonic testing (UT) is a well established Nondestructive Technique. It is based on ultrasonic waves in a frequency range usually from 0.5 to 20 MHz. UT provides a quality control, determination of material properties and a flaw detection with location in all three dimensions. Using echo-technique only a one-sided access of the test component is...
Article
Full-text available
Polymeric layered composites exhibit a variety of damages following in service loading conditions, like delamination, matrix cracking or even fibre breaking. Detection of such damages and assessing their extension and severity is vital during maintenance cycle, in view of keeping the normal operational reliability. For local inspections, IR thermog...
Article
DLR is involved in the EU-project AISHA II (Aircraft integrated structural health assessment) and is work package leader of the full-scale test. The DLR part is focused on a full-scale test of a 3.5 m long tail-boom oft the EC 135 which consists of a honeycomb sandwich structure with CFRP and GFRP-skins. The unsymmetrical design with different skin...
Article
Full-text available
The aircraft industry strives for significantly reduced development and operating costs. Reduction of structural weight at safe design is one possibility to reach this objective which is aimed by the running EU project COCOMAT. The main objective of COCOMAT is a future design scenario for composite curved stiffened panels which are understood as pa...
Article
Full-text available
The aircraft and space industry strives for significantly reduced development and operating costs. Reduction of structural weight at safe design is one possibility to reach this objective which is aimed by the following two running research projects: the EC project "COCOMAT" and the ESA study "Probabilistic Aspects of Buckling Knock Down Factors"....
Conference Paper
In opposite to longitudinal waves which are successfully used for ultrasonic imaging techniques, Lamb waves can penetrate large areas of components. Therefore the inspection of large areas is in principle possible without time consuming scanning. However, for a given frequency at least two modes-one symmetric and one anti-symmetric-are generated. T...
Conference Paper
Composite materials are more and more used for primary structures in aerospace components. Examples are the new aeroplanes Boeing 787 and the Airbus A350 which are mostly produced out of composites. In order to take advantage of the specific properties of composites the complexity of the structures increases more and more. On the other hand the cos...
Article
The safe use of complex engineering structures such as aircrafts can only be guaranteed when efficient means of damage assessment are available. Whereas aircraft design is based nowadays on a damage tolerance approach and time-based inspection cycles, it is envisaged that the large cost associated with this approach can be drastically reduced by sw...
Conference Paper
In opposite to longitudinal waves which are used for local testing with high resolution, Lamb waves can penetrate large areas of components. However, for a given frequency at least two modes – one symmetric and one antisymmetric – are generated. These modes are dispersive, which means that their velocities are frequency-depending. For the damage de...
Conference Paper
Ultrasonic inspection of sound-attenuating material like Fibre Composites requires correction for the loss of echo amplitude. Conventional Distance Amplitude Control (DAC) is not always sufficient, because it does not count for the spectral shift towards low frequencies after long sound paths. Therefore the detection of small flaws is limited, beca...
Article
This paper reports the investigations of air coupled ultrasonic imaging techniques which are part of the German research project MaTech. Project partners are Airbus, Bremen, Ingenieurbüro Dr. Hillger, Braunschweig, and intelligeNDT, Erlangen, with DLR, Braunschweig, as subcontractor. One task is the development and the construction of a non-contact...
Conference Paper
Extending the works of Puck and Cunzte, et al., the so-called "Simple Parabolic Criterion" (SPC) for quasi-static loads has been adapted to orthogonal 3D fibre reinforced plastics consisting of unidirectional layers with high in_plane fibre density and fibre reinforcements orthogonal to the layers with a significant lower fibre density. It is shown...
Conference Paper
This paper addresses ultrasonic investigations of the pore content in CFPR laminates as part of the German research project MaTech. Project partners are Airbus, Bremen, Ingenieurbüro Dr. Hillger, Braunschweig, and TuTech, Hamburg-Harburg, with DLR, Braunschweig, as a subcontractor. As backwall echo evaluations are not possible in the skins of sandw...
Article
Structural Health Monitoring (SHM) with Lamb waves principally provides an inspection of large areas without time-consuming scanning. Piezoelectric lead zirconate titanate elements (PZTs) are often used as senders and receivers for Lamb waves. However, the complex interaction between defects and Lamb waves -especially for composites, the present of...
Article
Full-text available
Structural health monitoring of an aircraft can enhance operational safety by ensuring that vital structural components are not degraded by impact damage. This study is part of the 6 th STREP framework AISHA project, investigating the use of ultrasonic Lamb wave technology for the fast inspection of a helicopter structure. Single mode (SM) optical...

Citations

... However, the alternative reception using air-coupled ultrasound features three major advantages, i.e. lower costs and a broader spatial measuring range [16]- [18]. In addition, the reception using ultrasonic phased arrays [19], [20] and spatial filtering provides directional information, allowing a more precise defect localization [21] and the scanning of multiple areas in parallel [2]. ...
... Generally, non-destructive testing (NDT) is adopted to timely identify the damage in composite structures, and prevention measures are taken accordingly to prolong their service life. Some of the NDT methods frequently used to determine the health state of the composite structures include visual inspection, acoustic emission, ultrasonic testing, optical testing, thermographic testing, shearography testing, and electromagnetic testing [12,[14][15][16][17][18][19]. The accuracy of NDE techniques largely depends on the operator's expertise, and the ability to interpret results with domain knowledge. ...
... The simulation model is capable of computing the LW propagation within the considered panels as well as their interactions with artificially inserted defects (blind hole, delamination and crack). The study was divided in two parts: The first part [1] , concentrated on the description of the modelling process with special focus on underlying assumptions, applied boundary conditions as well as principal model capabilities. In addition, the dispersion characteristics of the component were numerically determined. ...
... [14][15][16][17][18][19][20][21][22] Others are more focusing on specific topics of the field, such as on ferroelectret materials, 23 on theoretical models and numerical simulations, 24, 25 on measurement techniques, [26][27][28] on applications in general, 29,30 in health monitoring, 31 in enery harvesting, [32][33][34][35] and in air-coupled ultrasonic non-destructive testing. 36,37 In this article, we review and discuss the up-to-date and progress trend in the field of ferroelectret research by covering a broad range of topics, including developments in ferroelectret materials, charging mechanisms and charging methods of high efficiency, fundamental and applicaion-relavent aspects of the piezoelectric activity, and representative applications. We discuss mostly results obtained at University of Potsdam on the research and development of ferroelectrets. ...
... The LCT used to receive Lamb waves was pasted on the upper side of the CFRP plate, and the receiving elements of the LCT were numbered from Puc1 to Puc8. The shape, velocity, and amplitudes of Lamb waves were significantly affected by the ply orientation of CFRP [38]. The delamination damage quantification law obtained from CFRP with specific ply orientation did not apply to the delamination damage quantification in CFRP under other ply orientations. ...
... It consists of seven plies of different thicknesses composed into a laminate of the form [(0/90) f / + 45 / − 45 /(0/90) f ] S (outer fabrics: 0.4 mm, center fabric: 0.2 mm and unidirectional layers: 0.25 mm). The dispersion characteristics of the plate are determined by an air-coupled ultrasonic technique in the work of Schmidt et al. [3] for several directions. For the 0°-direction, the dispersion curves are given for the fundamental Lamb wave modes, i.e., A 0 and S 0 , in Figure 1 for both phase-and group wave velocities. ...
... 14. The velocity of the nodes on the retro-reflective layer is measured with scanning a laser vibrometer to evaluate the wave properties [22,12]. The flight velocity of the propagated waves are calculated in reduced-size numerical models and compared with experimental results . ...
... A proper optimization of test parameters allowed performing a one-sided procedure, and an additional evaluation of the frequency spectra provided more detailed information about the internal structure of the part, including the visualization of inserts and lightning protection foils. Also, an additional mathematical analysis highlighted the detected defects [7]. ...
... However, due to the excitation of Lamb wave by the PZT at lower frequencies, the overlapping of the transmitted S 0 mode, A 0 mode, and mode-converted modes were observed. 31 Hence, among the various ultrasonic transducers, air-coupled ultrasonic transducer can generate and detect Lamb waves in acoustically matching composites and can be quickly traversed across a large surface area. These factors led us to investigate how air-coupled ultrasonics can aid the development of quick Lamb wave (S 0 mode)-based inspection method for the application of delamination detection in T-joint. ...
... In this regard, particular questions to be answered are whether and (if yes) how plate wave anisotropy (and accompanying energy flow parameters) depends on frequency. The answers are of primary importance, e.g., in plate wave application for structural health monitoring (SHM) of composite components where the plate waves are used for collecting and conveying information in various directions over a large area of an anisotropic material [14,15]. ...