Tianjing Zhao's research while affiliated with Lanzhou University of Technology and other places

Currently, epoxy resin (EP) is widely used in various fields, but its flammability greatly limits the wider application of EP. In recent years, additive flame retardants have been widely used to enhance the flame retardancy of EPs, but poor resistance to weather and aging is a prevalent issue encountered with additive flame retardants. To improve the weather fastness, researchers have successfully created and synthesized EP molecules that possess a combined effect of P, N, and B. The results demonstrate a significant enhancement in the mechanical properties of materials containing 20% BVN/10% VPD/EP compared with those of pure EP. 20% BVN/20% VPD/EP exhibited a vertical combustion rating of V‐1 with a limiting oxygen index measuring at 29.8%. The flame retardant epoxy thermosets exhibited a notable decrease in both the maximum heat release rate and total heat release. The findings indicate that the inherent flame‐retardant properties of the P‐N‐B coacting EP are not only characterized by exceptional curing and flame retardancy but also by superior resistance to weathering and aging compared with the additive flame retardant.

In recent years, the poor weather resistance and aging resistance of additive flame retardants have caused researchers to pay attention to reactive flame retardants. A novel P‐N coacting epoxy curing agent with intrinsic flame retardancy was designed and synthesized. The mechanical properties, crosslinking curing properties and flame‐retardant properties of intrinsic flame‐retardant epoxy resin were characterized. The results show that the cross‐linking curing performance of hexa (3,5‐diamino‐1,2,4 triazolyl)‐cyclotriphosphonitrile) (VCP) is lower than that of DDM. This is due to the decrease in cross‐linking density caused by the VCP ring molecular structure. Therefore, the mechanical properties of the epoxy resin cured with VCP decreased, but the flame‐retardant properties of the material significantly improved. The limiting oxygen index of the VCP/EP flame retardant epoxy thermosets was 27.3%, reaching the UL 94 V‐1 level. The peak heat release rate and total heat release rate of the VCP/EP flame retardant epoxy thermosets were significantly reduced. The flame retardancy mechanism was studied by Fourier transform infrared spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, and x‐ray photoelectron spectroscopy. The results show that the intrinsic flame‐retardant P‐N coacting epoxy resin has excellent curing and flame‐retardant properties.

The utilization of epoxy resin (EP) is widespread across various industries. Nevertheless, its combustibility restricts its broader utilization. Additive flame retardants have proven effective in enhancing EP flame retardancy in recent decades. However, poor weather and aging resistance have always been the defects of added flame retardants. A reactive flame retardant (VPD) was synthesized from 3, 5‐diamino‐1, 2, 4‐triazole and phenylphosphonic dichloride, and was used to prepare VPD/EP flame retardant epoxy thermosets. The mechanical properties of the VPD/EP flame retardant epoxy thermosets are lower than those of pure epoxy, because the distance between molecules of VPD is increased compared with that of DDM, the cross‐linking density of the polymer after curing is decreased, and the intermolecular force is reduced. The VPD/EP flame retardant epoxy thermosets have a 40% reduction in total heat release compared to pure EP, an increase in limiting oxygen index value from 24.7% (pure EP) to 29.4%, and a V‐1 rating in UL‐94 testing. The obtained EP has not only good flame retardancy but also better weather resistance and aging resistance than additive flame retardants. Highlights An intrinsic flame‐retardant P and N coacting EP was designed and synthesized. The intrinsic flame‐retardant EP has excellent weather and aging resistance. The presence of the P, the residual char generated by combustion is denser.