Paul D. Fleischauer's research while affiliated with Aerospace Corporation and other places

Publications (55)

Article
ChemInform is a weekly Abstracting Service, delivering concise information at a glance that was extracted from about 100 leading journals. To access a ChemInform Abstract of an article which was published elsewhere, please select a “Full Text” option. The original article is trackable via the “References” option.
Article
ChemInform is a weekly Abstracting Service, delivering concise information at a glance that was extracted from about 100 leading journals. To access a ChemInform Abstract of an article which was published elsewhere, please select a “Full Text” option. The original article is trackable via the “References” option.
Article
Full-text available
The generally agreed upon mechanism for lubrication of sliding and rolling contacts by MoS2 thin films consists of the movement of crystallites (micro or nanocrystals) over one another with friction determined by the interactive forces between the basal planes of individual crystallites and wear by the eventual loss of material in the contact. It h...
Article
Significant advancements in the production of low friction, long wear life, sputter-deposited MoS2 lubricant coatings have been made in the last decade. The introduction of multi-layered coatings, the establishment of careful controls on doping during DC and magnetron sputter deposition, and the implementation of ion assisted deposition have result...
Article
Full-text available
Solid lubrication is critical for many moving mechanical assemblies (MMAs) on spacecraft in applications where containment of liquids is a problem, and where extremes of temperature are involved. Successful applications include deployment mechanisms, antenna gimbals, solar array drive bearings, low-temperature scanner and gimbal bearings, cryogenic...
Article
Results of a series of lubricant screening and performance tests are described that provide criteria for the selection of proper Lubrication for precision spacecraft mechanisms, such as reaction wheels, gyroscopes, solar array drives, and gimbals. An eccentric, thrust—bearing apparatus was used for rapid screening and relative ranking of lubricants...
Article
MoS2 sputter-coated as well as uncoated (bare) angular-contact ball bearings were tested with various cage materials in a low-speed regime. Various self-lubricating polymers either neat or with additives and metallic cages were tested. The emphasis of this paper is to report on significant torque increases torque bumps observed during non-ball over...
Chapter
Solid lubricants fill a very important niche in the world of tribology by providing low-friction surfaces under harsh operating conditions, such as high or very low temperature and high vacuum. The successful use of solid lubricants in most applications relies on controlling the chemical interactions occurring at several interfaces, and the use of...
Article
Full-text available
A lubricant screening test fixture has been devised to obtain lubricant performance data in a timely manner. This fixture has been used to perform short-term tests on potential lubricants for several spacecraft applications. The results of these tests have saved time by producing qualitative performance rankings of lubricant selections prior to lif...
Article
This report reviews the selection criteria and performance of lubricants in vacuum environments found in terrestrial equipment and in (and around) space vehicles. Vacuum, mechanical, and thermal conditions of such lubricant use are outlined. Tribology issues are defined that should be considered in initial design of systems used in terrestrial equi...
Article
The use of solid (dry) lubricants, particularly solid lubricant thin films, in space systems, including satellites and launch vehicles, is reviewed. Various types of satellites and their generic mechanical requirements are outlined. Mechanisms that use solid lubricant films are described. The types of solid lubricant films available, including burn...
Article
The adsorption and chemical reactivity of the extreme-pressure (EP) oil additive lead naphthenate (Pbnp) on steel surfaces are examined with X-ray photoelectron spectroscopy. In addition, the chemical compositions of AISI 440C and 52100 steel surfaces are studied as a function of sample cleaning treatment, including solvent cleaning, and treatments...
Article
A survey was conducted of existing technologies for moving mechanical assemblies used in spacecraft applications. The purpose was to identify areas where future requirements for lifetimes in excess of ten years with anticipated speeds, loads, and temperatures might not be satisfied. Some specific mechanisms, such as momentum/reaction wheels, high s...
Article
The effects of substrate pretreatment on substrate surface chemistry and on film-substrate adhesion, and film endurance (wear life) of sputter-deposited molybdenum disulfide (MoS2) on 440C bearing steel were investigated. Specifically, 20% hydrochloric acid-ethanol mixtures were used to etch the steel surface prior to deposition or X-ray photoelect...
Article
The electronic structure of single-crystal alpha-SiC (silicon carbide) has been determined with variable photon energy valence band photoelectron spectroscopy. Synchrotron radiation in the range 30-250 eV was used in addition to a conventional Al K-alpha X-ray source to follow the intensity changes of valence band features as a function of the inci...
Article
The lubrication of ceramic surfaces is vital to permit the use of ceramics in many types of moving mechanical assembly. This paper reports the results of pin-on-flat friction and wear studies conducted in vacuum on lubricating MoS2 films that were r.f. sputter deposited onto hot-pressed SiC coupons pretreated to alter available surface bonding site...
Article
A life test of lubricants for the R2 shaft bearings of a spacecraft oscillating scanner mechanism was performed under simulated orbital conditions. The lubricant originally used in the application, a chloroarylalkylsiloxane (CAS) oil, and a linear perfluoropolyalkylether (PEPE) oil failed in less than 2500 h or operation. A poly-alpha-olefin (PAO)...
Article
Microstructural aspects of the plastic deformation of sputter-deposited MoS2 solid lubricant films on 440C bearing steel are presented. The films were produced in three different laboratories using r.f., d.c. and r.f. magnetron sources. Two types of contact were investigated: (1) sliding wear contact in a thrust-washer apparatus used to evaluate fi...
Article
Applications of space tribology in the USA, India, China and Japan are discussed.In the USA three segments of the space programme are covered: the civilian program of the National Aeronautics and Space Administration (NASA); the military space program; and the commercial space and communications program.In Japan two major areas are mentioned: tribo...
Article
The surface composition of hot-pressed silicon carbide (SiC) samples and the growth of lubricating molybdenum disulfide (MoS{sub 2}) films on these surfaces are examined as a function of surface treatment. SiC samples polished in air exhibit significantly less surface silicon oxide (approximately one monolayer) relative to unpolished samples, as de...
Article
The surface composition of hot-pressed silicon carbide (SiC) samples and the growth of lubricating molybdenum disulfide (MoSâ) films on these surfaces are examined as a function of surface treatment. SiC samples polished in air exhibit significantly less surface silicon oxide (approximately one monolayer) relative to unpolished samples, as determin...
Article
Transmission electron microscopy (TEM) was used to investigate the nanostructure of sputter-deposited MoS2 films; these films represent the early stages of growth under deposition conditions that produce a zone 2 columnar morphology. Analysis reveals that the early-growth film morphology consists of anisotropic (plate-like) islands in which the (00...
Article
Selection of a lubricant for a given application (use) is determined by a number of factors. Analogous to fluid lubricants, where proper base stock, additive package, and formulation are selected for the application, choice of dry lubricants requires consideration of the appropriate deposition procedure, film composition, film structure, and substr...
Article
The Fe/MoS2(0001) interface has been studied by high-resolution photoelectron spectroscopy using synchrotron radiation. The evolution of the Mo3d, Fe3p, and S2p core levels and of the valence band spectra (hν = 152 eV) during growth of vapor-deposited Fe films (1–10 Å) indicates the production of sulfur vacancy defects in the MoS2(0001) surface. Se...
Article
We have investigated pulsed laser processing of textured MoS2 thin films using excimer radiation at 248 nm wavelength. The films show little change in their crystallographic orientation even after melting and resolidification as determined by X-ray diffraction. The morphology of the films both on the surface and in cross-section is changed somewhat...
Article
The electronic structure of the solid lubricant material MoS2 is described by a qualitative molecular orbital (MO) model that is based on the D3h symmetry of the Mo(S)6 unit in the crystal. The MO model is used to assign peaks in the valence-level photoelectron spectrum (VLPS) and in the electron energy loss spectrum of MoS2(0001) and to interpret...
Article
Full-text available
The interface produced by vapor deposition of Mn on the MoS 2 (0001) surface has been studied in situ by high‐resolution photoelectron spectroscopy using synchrotron radiation. The evolution of the Mo 3d, Mn 3p, and S 2p core levels and of the valence‐band spectra during growth of thin films (10–58 Å) is consistent with partial conversion of the Mn...
Article
The effect of 1 keV Ne+ bombardment on the clean MoS2(0001)-1 × 1 surface with fluences between 4 × 1014 and 4 × 1016 Ne+/cm2 was studied using high-resolution photoelectron spectroscopy excited with synchrotron radiation. Spectra of the Mo 3d and S 2p core levels were measured with photon energies that ensured that the kinetic energy of the photoe...
Article
Lubricating films of MoS2 have been prepared by sputter deposition onto steel substrates maintained at different temperatures. The surface chemical compositions and bulk structural properties of the films before and after rubbing for various periods of time in dry nitrogen gas were determined by x-ray photoelectron spectroscopy and X-ray diffractio...
Article
The relationship between the morphologies and crystal structures of sputter-deposited MoS2 films and their lubricating capabilities is discussed. In particular, aspects of plastic deformation processes are presented. Scanning elecron microscopy (top surface and cross sectional), transmission electron microscopy (lattice imaging and dark field), and...
Article
Full-text available
The crystallinity and morphology of thin, radio-frequency (rf) -sputtered MoS2 films deposited on 440C stainless steel substrates at both ambient (∼70°C) and high temperatures (245°C) were studied by scanning electron microscopy (SEM) and by x-ray diffraction (Read thin-film photography and 0−20 scans). Under SEM the films exhibited a “ridgelike” (...
Article
An understanding of the fundamental properties of solid lubricants at the atomic level (e.g. crystalline structure and chemical bonding to substrates) and their relationship to tribological performance is essential to the development of new lubricants to satisfy the demands of advanced mechanical technologies. Detailed measurements of the physical...
Article
Full-text available
Chemical interaction and Schottky-barrier formation at the metal-MoS2 interface were studied by evaporating metals (Ag, Al, Au, Co, Fe, In, Mn, Pd, Rh, Ti, and V) onto the (0001) basal-plane surface of cleaved molybdenite, and then analyzing the interface with x-ray photoelectron spectroscopy (XPS). Except for Mn, negligible changes were revealed i...
Article
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Article
A variety of MoS2 films having different initial surface compositions and different degrees of reaction in oxidizing atmospheres have been prepared by sputter deposition onto 440C steel substrates. The compositions of these films, including their degree of oxidation and their molybdenum-sulfur stoichiometry, have been determined by x-ray photoelect...
Article
The surface composition and structure of the basal plane surface of MoS//2 was modified by 10-ke V agron ion bombardment and then studied with X-ray photoelectron spectroscopy. The rigid shift of both sulfur and molybdenum core levels is demonstrated to result from the formation of a small amount of Mo islands on the surface, although there is no a...
Article
Tricresyl phosphate (TCP) is an important extended-pressure additive in lubricating oils. Its depletion from reservoir oil could constitute a failure mechanism for bearing system. The interaction of TCP with bearing retainer and reservoir materials was investigated using an apparatus that mimicked centrifugal oil feed. TCP was not selectively absor...
Article
The endurance lives of rf sputtered MoS2 lubricant films are severely degraded by exposure to high humidity environments prior to wear testing. Surface chemical and electron microscopic analyses show that the degraded films are oxidized to form MoO3 and that the oxidation rate is a function of the orientation of the crystallites composing the films...
Article
TiO2 layers were produced on clean etched GaAs by a chemical deposition technique in which a GaAs coupon is immersed in a non-aqueous solution of a titanium alkoxide and then removed to allow the alkoxide layer adhering to the surface to hydrolyze to TiO2. Depth profiles of the films were measured by X-ray photoelectron spectroscopy and the scannin...
Article
The rotor bearing running torque levels of certain spin bearing units were found to increase significantly during extended life testing. Samples of the greases from these tests were analyzed to determine if lubricant degradation was linked with the increased torque levels. By means of chromatographic and spectroscopic techniques, we were able to de...
Article
Chemical deposition experiments were performed to determine how surface preparation and film deposition conditions influence the resulting insulator–semiconductor interface composition and chemical structure. Silicon dioxide layers were chemically deposited on indium phosphide by hydrolyzing silicon orthopropoxide. On unoxidized, etched surfaces, c...
Article
A direct observation of interfacial defects caused by electron beam irradiation in a scanning electron microscope of device‐quality Si‐SiO 2 structures has been made by x‐ray photoelectron spectroscopy (XPS). Radiation‐hard oxides (∼700 Å thick) on Si were subjected to 20‐keV electron bombardment and several annealing treatments. The radiation indu...
Article
A new volatile condensable materials (VCM) facility has been constructured. The facility features a unique in situ Fourier transform infrared spectrophotometric system in addition to a quartz crystal microbalance and quadrupole mass spectrometer. Contaminants can be collected and subjected to infrared spectroscopy at the collection temperature, cir...
Article
We have extensively studied the use of solution-deposited oxide coatings to enhance the corrosion resistance of aluminum and aluminum alloys. Most of the oxides that offer improved corrosion resistance were found to contain more than one cation species. The oxides studied are broadly categorized according to whether or not the valence of the deposi...
Article
A new volatile condensable materials (VCM) facility has been constructed. The facility features a unique in situ Fourier transform infrared spectrophotometric system in addition to a quartz crystal microbalance and quadrupole mass spectrometer. Contaminants can be collected and subjected to infrared spectroscopy at the collection temperature, circu...
Article
The adsorption of lead naphthenate on the surfaces of metals, oxides, and sulfides was studied by means of x‐ray photoelectron spectroscopy (XPS). Lead naphthenate physically adsorbs on all surfaces. It chemisorbs on surfaces with basic sites, such as oxides, sulfides, and metals treated in basic solutions before adsorption. The two states have dis...
Article
A method Is described by which samples containing as little as 5 ng of lead can be Isotoplcally analyzed. The procedure was developed for use wtth lubricating oils containing additives labeled with particular lead Isotopes, but it can be applied to the determination of lead hi other materials. It consists of three steps: (1) digestion of the organi...
Article
The surface composition and structure of the basal-plane surface of molybdenum disulfide was modified by 10-keV argon-ion bombardment and then studied with x-ray photoelectron spectroscopy. The rigid shift of both sulfur and molybdenum core levels is demonstrated to result from the formation of a small amount of molybdenum islands on the surface, a...
Article
Interfacial defects caused by electron beam irradiation in a scanning electron microscope of device quality Si-SiOâ structures were observed directly by X-ray photoelectron spectroscopy (XPS). Radiation hard oxides (approximately 700 A thick) on Si were subjected to 20 keV electron bombardment and several annealing treatments. The radiation induces...

Citations

... The spacecraft industry, ultra-high vacuum (UHV) environment or high-temperature machinery require thin solid films as lubricants [1][2][3][4][5][6]. As solid lubricants, diamond-like carbon (DLC) and layered crystals are intensively studied [3,5,[7][8][9][10][11][12][13]. As an alternative to carbon-based materials, the micro-and nano-sized MoS 2 powders are used as effective solid lubricants for everyday applications. ...
... This results in the chemical formula MX 2 , with MoS 2 as the well-known representative of the group. The atoms within a monolayer are covalently bonded, while the bond between different monolayers is based on the van der Waals interaction [DF93,WD93]. The van der Waals forces are stronger in tellurides than in sulfides [WY69]. ...
... In situations, where solid additives are blended with liquid lubricants, the chemistry of steel surface plays a vital role. Didziulis et al. [11] studied the surface chemistry by XPS analysis and reported that the chemical composition of steel surface is 72% Fe, 18% Cr, 8% C, and 2% O. This analysis clearly reveals that Fe is much abundant than any other element present on the steel surface. ...
... MoS 2 /Sb 2 O 3 /Au composite films have been widely studied and applied [46][47][48][49][50], with typical contents of 82%MoS 2 , 11%Sb 2 O 3 , and 7%Au molar content. Scharf prepared 1μm thick MoS 2 /Sb 2 O 3 /Au composite films on 440C steel using magnetron sputtering [49] in drying N 2 , and the friction coefficient was 0.006 ~ 0.007 after a short friction coefficients of 0.006 ~ 0.007 after abrasion. ...
... El dióxido de titanio (TiO2) es un material inorgánico importante, con aplicaciones de uso en películas delgadas. El TiO2 en forma de películas se han utilizado a menudo en dispositivos microelectrónicos, en capacitores o en dispositivos metal-dieléctricos-semiconductores [1] [2]. También, las películas de TiO2 se utilizan como recubrimientos ópticos por su buena transmitancia en la región visible y alto índice de refracción [3]. ...
... As will be discussed later in this paper, MoS 2 may act in the intercalation processes as a reservoir of both electric charge and chemical species. Nevertheless, this sulfide behaves as a rather chemically inert substance [38]. Thus, etching using a standard solution of hydrochloric acid, nitric acid, or sulfuric acid leads to very rare or no incidence of holes on the surface after a normal etching time. ...
... One of the most important applications for MoS 2 nano-sheets is a substitute of 299 noble metal catalysts such as Pt/C. It has been proved that the active edges of Fig. 6.17 Schematic illustration of possible formation mechanisms of MoS 2 adsorbed film on the iron oxide layer (a) and the metal atom (b) (Tannous and Dassenoy 2011) Fig. 6.18 Variation of friction coefficient with the oxygen concentration in the film ( Fleischauer and Lince 1999) 368 used 5 wt% C 60 as a catalyst during the production 375 process. In a typical run, the reaction conditions were controlled as follows: 376 reaction time: 22 days; temperature: 1010 K; reactor: silica ampoule; pressure: 10 Fig. 6.21 in hydrogen/thiophene. ...
... Yet the changes of peaks identified as MoO 3 are not obvious, especially for the film after AO irradiation; the oxidation of MoS 2 mainly occurs on the surface of the film. Previous studies have demonstrated that proper laser irradiation can improve the crystallinity of composite film [23,24], and our work further proves that proper AO or UV irradiations will enhance the crystallinity of MoS 2 nanoparticles in the composite film. Based on the Raman and XPS spectra of the MoS 2 /DLC films before and after the AO and UV irradiations, it is identified that the AO irradiation can induce an increasing sp 3 C fraction in the film. ...
... [1][2][3][4][5][6] The fabrication methods for TMDs can be classified into two main categories. The first is bottomup synthesis, [7][8][9][10][11] which often necessitates expensive equipment and is primarily employed to produce monolayer films that cover a large area, ranging in the order of hundreds of microns. ...
... The strongest NbSe 2 (002) diffraction peaks in the Ti-0 films correspond to the HCP-NbSe 2 (002) crystal surface, suggesting that NbSe 2 films without Ti doping exhibited the highest crystallinity. These findings indicate that the basal plane of pure NbSe 2 is primarily aligned parallel to the substrate orientation, resulting in coatings with low friction coefficients and prolonged frictional lifetimes [21]. In comparison with the standard XRD pattern of NbSe 2 , the (002) diffraction peak shows a certain degree of low-angle deviation, indicating lattice distortion in the NbSe 2 film. ...