Jonathan Moore's research while affiliated with Dow Chemical Company and other places

A computational and experimental framework for quantifying flow-enhanced nucleation (FEN) in polymers is presented and demonstrated for an industrial-grade linear low-density polyethylene (LLDPE). Experimentally, kinetic measurements of isothermal crystallization were performed by using fast-scanning calorimetry (FSC) for melts that were presheared at various strain rates. The effect of shear on the average conformation tensor of the melt was modeled with the discrete slip-link model (DSM). The conformation tensor was then related to the acceleration in nucleation kinetics by using an expression previously validated with nonequilibrium molecular dynamics (NEMD). The expression is based on the nematic order tensor of Kuhn segments, which can be obtained from the conformation tensor of entanglement strands. The single adjustable parameter of the model was determined by fitting to the experimental FSC data. This expression accurately describes FEN for the LLDPE, representing a significant advancement toward the development of a fully integrated processing model for crystallizable polymers.

Polymer crystallization occurs in many plastic manufacturing processes, from injection molding to film blowing. Linear low-density polyethylene (LLDPE) is one of the most commonly processed polymers, wherein the type and extent of short-chain branching (SCB) may be varied to influence crystallization. In this work, we report simultaneous measurements of the rheology and Raman spectra, using a Rheo-Raman microscope, for two industrial-grade LLDPEs undergoing crystallization. These polymers are characterized by broad polydispersity, SCB, and the presence of polymer chain entanglements. The rheological behavior of these entangled LLDPE melts is modeled as a function of crystallinity using a slip-link model. The partially crystallized melt is represented by a blend of linear chains with either free or cross-linked ends, wherein the cross-links represent attachment to growing crystallites, and a modulus shift factor that increases with the degree of crystallinity. In contrast to our previous application of the slip-link model to isotactic polypropylene, in which the introduction of only bridging segments with cross-links at both ends was sufficient to describe the available data, for these LLDPEs, we find it necessary to introduce dangling segments, with cross-links at only one end. The model captures quantitatively the evolution of viscosity and elasticity with crystallization over the whole range of frequencies in the linear regime for the two LLDPE grades.