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Effects of microwave irradiation at various temperatures on biosludge disintegration

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Abstract

The waste biological sludge disintegration by using microwave irradiation was investigated at a ramping rate of 2°C/min and 5 min holding time at various target temperatures. Significant disintegration of biosludge was observed and the highest disintegration degree was determined about 82% at the temperature of 110°C. Increase of target temperature elevated the energy needs to 98, 123 and 148 kWh/kg TS at the temperatures of 75°C, 90°C and 110°C, respectively. The gradual increase of sugar and protein in the sludge slurry with increasing temperatures indicates successful degradation. The microwave pretreatment increased the specific surface area of the sludge by particle size reduction. The specific surface area of raw sludge was 70 m2 /kg and rose to approximately 253.7 m2 /kg at 110°C with an increment ratio of 260%. Although a significant NH4–N release was not observed, PO4–P concentrations increased from 11.0 mg/L to 16.3, 20.7 and 29.2 mg/L at the temperatures of 75°C, 90°C, 110°C, respectively. While the specific filter resistance of waste biological sludge was about 1.0 × 1013, increasing the microwave target temperature, the ability of dewatering decreased and the highest SFR value of 5.1 × 1014 was observed at the temperature of 110°C.

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This work studied the influence of low-thermal pretreatment (60-120 °C) on anaerobic digestion of saline waste activated sludge. The findings showed higher temperature and longer pretreatment time considerably improve organics hydrolysis (soluble chemical oxygen demand increased by 4.2-11.9 times) and volatile solid reduction (maximum 24.6%). Carbohydrate and proteins solubilization accelerated by 5.6-43.8 times and 8.9-35.9 times, respectively by temperature rose from 60 to 120 °C. Low temperature (60 °C) promotes faster release of ammonia and phosphate. Thermal treatment had positive effect on biogas production because methane yield was enhanced by 13.7, 27.0, 29.0 and 29.6% when pretreated at 60, 80, 100 and 120 °C, respectively. Significant positive relationships observed between pretreatment temperature/duration and sludge properties. Energy and economic assessment displayed anaerobic digestion of 80 °C pretreated sludge is more economically feasible. Thus, low-thermal pretreatment technology could be useful for improvement of methane yield in anaerobic digestion.
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Protein recovery from sludge is a simple and well-studied waste-to-resource approach to convert the “wasted” sludge to useful “product”. This article reviews different pretreatment methods to accelerate the release/solubilization of protein from sludge, including physical, thermal, chemical, biological options, and their combinations. Based upon the papers reviewed, protein release/solubilization from sludge was found to be the determining step prior to recovery. The alkaline pretreatment at pH 12 was the most effective method for protein solubilization when compared with ultrasonic (1 W mL−1) and thermal (80 oC) pretreatments, if only considering the released protein concentration. Moreover, pretreatments can change protein properties (e.g., molecular weight, conformation, type, etc.), and the details were summarized. The recovered protein can be alternatives for poultry feedstuff, wood adhesive and fire-extinguishing foam, and its separation from sludge liquor can considerably reduce the nitrogen load to the wastewater treatment plant and the environment. Finally, the integration of circular economy into protein recovery from sludge was proposed, and the related system boundaries for life cycle assessment of this technology were defined. Future research should focus on promoting its full-scale implementation by tackling with the technical, economic, social, and environmental challenges.
Article
Sewage sludge generation is steadily rising because of urbanization and population increase. Handling the excess sludge is a tedious and costly task. Although anaerobic digestion (AD) is a widely accepted practice, a notable portion of the substrate leaves digesters undigested. Microwave pretreatment offers a distinct advantage to increase digester performances by solubilizing intracellular organic matter and disturbing the floc assemblies in waste-activated sludge. This article summarizes 70 + microwave pretreatment articles testing irradiation of waste-activated sludge prior to AD published in the past 15 years. Our systematic analysis reveals critical sludge properties, microwave operational conditions, and gaps in today's literature while providing a mechanistic insight for microwave enabled solubilization and subsequent AD.
Article
Urbanization and population growth have resulted in the accumulation of heavy metals in biosolids, and these metals act as potent environmental contaminants. In this study, a novel microwave-mediated method of extracting heavy metals from dewatered biosolids was developed. With an electromagnetic power of 140 W for a contact time of 10 s, microwave irradiation effectively induced the immobilization of heavy metals. The treated biosolids were subsequently mixed with acetic acid, sulfuric acid, or ethylenediaminetetraacetic acid (EDTA) for heavy metal extraction. The biosolids in this study were contaminated by different heavy metals, including Cd, Cu, Fe, Pb, Ni, and Zn. Among them, the concentrations of Cd (94.3 ± 14.2 mg/kg) and Pb (888.7 ± 79.8 mg/kg) were considerably above the limits allowed for land application. Conventional extraction methods were found to be insufficient in lowering heavy metal contents below regulation limits, while the microwave-mediated method efficiently increased heavy metal removal by as much as ∼3x. After the biosolids were treated, Cd and Pb concentrations decreased to 80.2 ± 2.7 and 159.8 ± 22.1 mg/kg, respectively. The treated biosolids and their products were eligible for land application as an alternative treatment. The microwave-mediated method also lowered the demand for extractants. Using a reduced concentration of sulfuric acid, acetic acid, or EDTA, at least 90% of Cu, 70% of Zn and Pb, 45% of Fe, and 20% of Ni were simultaneously removed from the contaminated biosolids. Cost analyses revealed that the microwave-mediated method could decrease the net total cost of biosolid handling by as much as 62.7%. Considering its simplicity, cost-effectiveness, and minimal environmental impacts, the proposed method offers a promising solution to the problem of heavy metal accumulation in biosolids.
Article
To develop aerobic granules based sustainable wastewater treatment, it is necessary to view wastewater treatment process and excess sludge treatment as a whole to evaluate resource recovery and sustainability. We thus investigated in this study how mineral characteristics of aerobic granules with/without calcium phosphate precipitates for phosphorus removal in treatment process affect the excess sludge digestion for energy recovery. Steam explosion at 170 C as an effective thermal sludge treatment approach was studied in parallel with normal thermal treatment in an autoclave at 70, 100 and 125 C, respectively. A liner relationship was found between the thermal treatment temperature in the autoclave and biogas production of aerobic granules. The untreated granules with only 10% mineral content (G1) generated 30% more biogas than the untreated granules with 39% mineral content (G2), but steam explosion is more effective to G2 with high mineral content and relatively poor methane yield potential. In addition, steam explosion improved methane production from G2 more compared with activated sludge although both untreated activated sludge and G2 had comparable methane production, i.e. around 0.235 L CH4/g VS. Therefore, steam explosion is potential to be used to increase methane production especially when the untreated granular sludge has low methane yield due to high mineral content. This work provides a good basis for a holistic evaluation of resource recovery based on aerobic granular sludge, i.e. combined energy recovery and phosphorus removal and recovery via CaP precipitates, and trade-off between different factors with steam explosion.
Article
In this study, microwave irradiation has been employed to disintegrate the sludge biomass profitably by deagglomerating the sludge using a mechanical device, ultrasonicator. The outcomes of the study revealed that a specific energy input of 3.5 kJ/kg TS was found to be optimum for deagglomeration with limited cell lysis. A higher suspended solids (SS) reduction and biomass lysis efficiency of about 22.5% and 33.2% was achieved through ultrasonic assisted microwave disintegration (UMWD) when compared to microwave disintegration –MWD (15% and 20.9%). The results of biochemical methane potential (BMP) test were used to estimate biodegradability of samples. Among the samples subjected to BMP, UMWD showed better amenability towards anaerobic digestion with higher methane production potential of 0.3 L/g COD representing enhanced liquefaction potential of disaggregated sludge biomass. Economic analysis of the proposed method of sludge biomass pretreatment showed a net profit of 2.67 USD /Ton respectively.
Article
For pretreating waste-activated sludge, the combined alkali and microwave pretreatment is a promising hybrid method. To make this pretreatment more economical, moderate conditions were applied for central composite design of the experiments. A quadratic model was established to describe the influence of NaOH dosage and microwave processing time on methane production. The optimal condition was 0.12 g NaOH/g TS treatment for 24 h and 240 W microwave treatment for 10 min. Either single or hybrid pretreatment can significantly accelerate the hydrolysis, but the degree of degradation increases positively as correlated with treatment intensity. Comparing to untreated sludge, the methane yields of microwave-, alkali-, and combined-treated increased to 1.9, 3.4, and 4.6 times, respectively. The SCOD removal rates of the three kinds of treated sludge were 20.6%, 23.0%, and 36.5%, respectively. The single microwave pretreatment efficiently broke the sludge flocs and promoted the release of biodegradable organics as well as nutrients, but there was no advantage in methane production. The existence of NaOH not only eliminated the inhibition caused by microwave, but also improved the degree of degradation.
Article
The present study investigates the effects of microwave irradiation on the performance of anaerobic digestion processes. A first set of experiments is performed to distinguish the upper limit of the applied energy levels. Secondly, the effects of these treatments on the performance of the digestion process are evaluated in 3 experimental setups: (i) monitoring the acetic acid degradation, (ii) performing a biological methane potential (BMP) assay and (iii) conducting a specific methanogenic activity (SMA) test. The solubilisation experiment reveals a limited degree of disintegration of anaerobic biomass up to a microwave treatment of 10000 kJ/kg TS. Above this threshold value the soluble COD level started to rise, with up to 350% at 30000 kJ/kg TS regardless of the microwave output power. Because solubilisation of the biomass increases the easily degradable content, this would lead to false observations regarding increased activity. Therefore, solubilisation is minimized by limiting the microwave treatment to a maximum of 6000 kJ/kg TS during the second part of the experiments. Monitoring the degradation of acetic acid after a low intensity microwave treatment, reveals that microwave irradiation shortens the lag phase, e.g., from 21 to 3 h after a microwave treatment of 1000 kJ/kg TS at 100 W. However most treatments also result in a decrease of the maximum degradation and of the degradation rate of acetic acid. BMP assays are performed to evaluate the activity and performance of the entire anaerobic community. Every treatment results in a decreased biogas production potential and decreased biogas production rate. Moreover, each treatment induced an increase of the lag phase. The SMA experiments show no influence of the microwave irradiation in terms of biogas or methane production.
Article
Waste activated sludge (WAS) is a polluting waste with severe management problems that must be treated to prevent pollution and human health risks. Anaerobic digestion (AD) is the most used process to stabilize sludge; however, it must be improved because the biomethanation of sludge entails low biodegradability, pathogen inactivation, and biogas production. This study investigated the effects of ultrasonic pretreatment (USp) of WAS as a strategy to improve AD. Macromolecule solubilization, heavy metal behavior, pathogen inactivation and biogas production were evaluated. USp was applied at a range of 5000–35000 kJ/kg TS (total solids). The maximum solubilization degree of soluble chemical oxygen demand was 26%, and 22.9% of proteins at 35000 kJ/kg TS. The highest USp reduced only 2 log units of pathogens; nevertheless, a high inactivation was obtained when TS were reduced to 2% and continuous stirring was applied. AD of raw and sonicated WAS were compared with biochemical methane potential tests, and a biogas overproduction of 31.43% (219.5 mL/g VS) was achieved at highest USp. A modified Gompertz model was used for kinetic study of biogas production. The kinetic parameters at highest energy were: biogas production potential, G0 = 634.2 mL; maximum biogas production rate, Rmax = 57.23 mL/day.
Article
Anaerobic digestion (AD) is the most commonly applied end-treatment for the excess of waste activated sludge (WAS) generated in biological wastewater treatment processes. The efficacy of different typologies of pre-treatments in liberating intra-cellular organic substances and make them more usable for AD was demonstrated in several studies. However, the production of new extracellular polymeric substances (EPSs) that occur during an AD process, due to microbial metabolism, self-protective reactions and cell lysis, partially neutralizes the benefit of pre-treatments. The efficacy of post- and inter-stage treatments is currently under consideration to overcome the problems due to this unavoidable byproduct.
Article
The present study examines the relationship between the degree of solubilization and biodegradability of wastewater sludge as a result of low-temperature thermal pre-treatment. The main effect of thermal pre-treatment is the disintegration of cell membranes and thus solubilization of organic compounds. There is an established correlation between chemical oxygen demand (COD) solubilization and temperature of thermal pre-treatment, but results of thermal pre-treatment in terms of biodegradability are not well understood. Aiming to determine the impact of low temperature treatments on biogas production, the thermal pre-treatment process was first optimized based on an experimental design study on waste activated sludge in batch mode. The optimum temperature, reaction time and pH of the process were determined to be 80 °C, 5 h and pH 10, respectively. All three factors had a strong individual effect (p < 0.001), with a significant interaction effect for temp. pH² (p = 0.002). Thermal pre-treatments, carried out on seven different municipal wastewater sludges at the above optimum operating conditions, produced increased COD solubilization of 18.3 ± 7.5% and VSS reduction of 27.7 ± 12.3% compared to the untreated sludges. The solubilization of proteins was significantly higher than carbohydrates. Methane produced in biochemical methane potential (BMP) tests, indicated initial higher rates (p = 0.0013) for the thermally treated samples (khyd up to 5 times higher), although the ultimate methane yields were not significantly affected by the treatment.
Article
This research evaluates whether there is any advantage of selecting one of the thermal methods of sludge pretreatment, conventional heating (CH) and microwave hydrolysis (MW), over another to enhance municipal sludge disintegration and performance of thermophilic anaerobic digestion (AD). For this purpose, a custom-built CH system simulating MW hydrolysis under identical heating and cooling profiles was used. The effects of three main pretreatment parameters including pretreatment method (CH and MW), heating ramp rate (3, 6 and 11 °C/min) and final temperature (80, 120 and 160 °C) on sludge solubilization and performance of thermophilic batch AD were evaluated. The effects of CH and MW hydrolysis were observed to be similar for sludge disintegration and digester performance (p-value > 0.05), while the effects of final temperature and heating ramp rate were proven to be different (p-value < 0.05). According to the results, it is essential to apply MW and CH pretreatments under identical experimental condition for an unbiased comparison which supports the findings of the author’s earlier study under mesophilic condition. Failing to address this issue explains the significant inconsistency observed among the findings of the previous CH vs. MW comparison studies that were unable to implement identical thermal profiles (between CH and MW) during sludge pretreatment. In comparison with mesophilic AD, thermophilic AD revealed lower biodegradation rate constant at the highest pretreatment temperature tested (160 °C), suggesting its higher sensitivity to the inhibitory effects of thermal pretreatment at the elevated temperatures.
Article
Hydrothermal treatment has demonstrated the ability of improving the dehydration and drying performances of sewage sludge, as well as shown its suitability for producing fuel. On the other hand, because of the abundant nutrient matters in sewage sludge, the produced liquid may be used as the liquid organic fertilizer. In this work, the effect of the hydrothermal treatment on the nutrient behavior in sewage sludge was investigated. The effects of the reaction temperature (180-240°C), and the reaction time (30-90 min) were investigated, and both of solid and liquid products were analyzed individually. The results showed that 40%-70% of nitrogen, 50%-70% of potassium and 10%-15% of phosphorus in sewage sludge could be dissolved into the liquid product, and that the solubilization was highly influenced by the temperature and the reaction time during the hydrothermal process. The hydrothermal treatment can effectively transport nutrient components in sewage sludge into the liquid product.
Article
Microwave (MW) hybrid processes are able to disrupt the flocculent structure of complex waste activated sludge, and help promote the recovery of phosphorus as struvite. In this study, to optimize struvite yield, (1) the characteristics of matter released in MW-hybrid treatments were compared, including MW, MW-acid, MW-alkali, MW-H2O2, and MW-H2O2-alkali. The results showed that selective release of carbon, nitrogen, phosphorus, Ca2 +, and Mg2 + achieved by sludge pretreatment using MW-hybrid processes. MW-H2O2 is the recommended sludge pretreatment process for phosphorus recovery in the form of struvite. The ratio of Mg2 +:NH4+-N:PO43 −-P was 1.2:2.9:1 in the supernatant. (2) To clarify the effects of organic matter on struvite recovery, the composition and molecular weight distribution of organic matters were analyzed. Low molecular weight COD was found to facilitate the removal rate of NH4+-N and PO43-P via crystallization, and the amorphous struvite crystals (< 1 kDa) from the filtered solutions had high purity. Therefore, the present study reveals the necessity of taking into consideration the interference effect of high molecular weight organic matters during struvite crystallization from sewage sludge.
Article
This research paper presented a comparative result on microwave (M) pretreatment and combined microwave-ultrasonic (CMU) pretreatment of mixed sludge. The mixed sludge was composed of 75% primary sludge (PS) and 25% thickened excess activated sludge (TEAS). 0.5 L of mixed sludge was subjected to microwave pretreatment and fed to a semi-batch continuously stirred anaerobic digester at an organic loading rate of 2.75 gCOD/L day. Similarly, 0.5 L of mixed sludge sample in another digester was pretreated in two stages. The removal of TS was 37.7% for M pretreated sludge compared to CMU pretreated sludge of 69.1%. The removal of volatile solids for CMU pretreated sludge was 21% higher than M-pretreated one. The SCOD/TCOD ratio for both M and CMU pretreated sludge was 33% for 15 days of SRT however, percentage change in SCOD/TCOD ratio after 30 days of SRT for CMU-pretreated sludge was 40.6% more than M-pretreated sludge sample due to increased methanogenic disintegration of organics. Maximum percentage of methane produced was 71% for CMU pretreated sludge while it was only 56% for the M pretreated sludge. Nevertheless, the dewaterability measured in capillary suction time (CST) for M-pretreated sludge was better (348 s) compared to CMU-pretreated sludge (398 s) due to higher percentage of fine sludge particles in CMU pretreated sludge. The average particle size and floc size for microwave pretreated digested sludge was much bigger than that of combined microwave ultrasonic pretreated digested sludge. Morphological and structural analysis on SEM and FTIR were conducted to further understand the mechanism of the disintegration process.
Article
This research provides a comprehensive comparison between microwave (MW) and conductive heating (CH) sludge pretreatments under identical heating/cooling profiles at below and above boiling point temperatures. Previous comparison studies were constrained to an uncontrolled or a single heating rate due to lack of a CH equipment simulating MW under identical thermal profiles. In this research, a novel custom-built pressure-sealed vessel which could simulate MW pretreatment under identical heating/cooling profiles was used for CH pretreatment. No statistically significant difference was proven between MW and CH pretreatments in terms of sludge solubilization, anaerobic biogas yield and organics biodegradation rate (p-value>0.05), while statistically significant effects of temperature and heating rate were observed (p-value<0.05). These results explain the contradictory results of previous studies in which only the final temperature (not heating/cooling rates) was controlled. Copyright © 2015 Elsevier Ltd. All rights reserved.
Article
Aerobic sewage sludge and dairy manure were pre-treated by conventional heating (CH) (40, 50 and 60°C) followed by microwave enhanced advanced oxidation process (MW/H2O2-AOP) at 100 and 120°C for solids disintegration and nutrient release. Increasing CH and MW temperatures resulted in an increase in soluble chemical oxygen demand concentration and volatile fatty acids in the treated solution. The maximum ratio of soluble to total chemical oxygen demand obtained for sewage sludge and dairy manure was 60% and 22%, respectively. The synergistic effect of microwave irradiation and hydrogen peroxide (H2O2) was more pronounced for sewage sludge at high CH and MW temperatures. Temperature and treatment time played a significant role in releasing orthophosphates. A maximum orthophosphate-to-total phosphate ratio of 55% and 85% was obtained for sewage sludge and dairy manure, respectively. A simple energy balance reveals that the CH step proves to be advantageous during continuous real-time operation of MW/H2O2-AO...
Article
This work experimentally determined the effect of microwave treatment on the disintegration and acidogenesis of waste-activated sludges (WAS) from municipal and coke wastewater treatment plants. Sludge samples (500 g) were heated for 0, 3, 5, 7, 9, 11, and 15 min in a microwave oven (2,450 MHz, 700 W). The degree of sludge solubilization [soluble chemical oxygen demand (SCOD)/COD] increased asymptotically with microwave irradiation time from 1.5% at 0 min to 22.3% at 15 min for WAS from a municipal wastewater treatment plant (WAS(M)) and 1.5% to 5.1% for WAS from a coke wastewater treatment plant of a steel manufacturing industry (WAS(C)). The calcium concentrations in both sludges also increased with microwave irradiation time. The biochemical acidogenic potentials (BAP) increased from 3.70 to 4: 44 gCODL(-1) for WAS(M) and 1.19 to 1.67 gCODL(-1) for WAS(C). The results show that microwave irradiation increases the solubilization and BAP of sludges and that WAS(M) had a higher degree of solubilization and BAP than WAS(C). DOI: 10.1061/(ASCE)EE.1943-7870.0000379. (C) 2011 American Society of Civil Engineers.