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Stability evaluation of salt cavern hydrogen storage and optimization of operating parameters under high frequency injection production

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... The first component comprises high-quality solar energy that is transformed into electricity through monocrystalline silicon solar cells [32]. Electricity is provided into the SOEC subsystem to drive hydrogen production, and the hydrogen can be stored [33]. The other part consists of low-grade solar energy, which cannot be utilized by photovoltaic cells. ...
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China plans to reach the peak of its CO2 emissions in 2030 and achieve carbon neutrality in 2060. Salt caverns are excellent facilities for underground energy storage, and they can store CO2. Combined with the CO2 emission data of China in recent years, the volume of underground salt caverns in 2030 and the CO2 emission of China are predicted. A correlation model between salt cavern energy storage and CO2 emission is developed. An evaluation model of carbon capture capacity is developed. A method of comprehensive utilization of salt cavern energy storage is proposed. A flow chart of salt cavern energy storage and salt cavern carbon storage is summarized. The research shows that underground salt caverns with a volume of 300 million m3 will be formed in China by 2020-2030, and China’s CO2 emissions will reach 14.4 billion tonnes by 2030. There is a negative correlation between salt cavern development and CO2 emissions. The CO2 reduction percentages of salt cavern comprehensive utilization are: 28.3% for compressed air energy storage; 13.3% for natural gas storage; 10.3% for oil storage; 6.6% for liquid flow battery; 24.8% for hydrogen storage; 16.8% for carbon dioxide storage. The research results have certain reference values for the large-scale development of salt caverns and carbon neutralization.
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In response to the Paris Agreement, the transition from fossil fuels to renewable energy resources (RER) is one of the most crucial measures in responding to climate change. Under this context, hydrogen storage with the concept of ‘power to gas’ represents a possible solution for the mismatch problem between fluctuating RER generation and downstream demand in a seasonal time scale. Compared to conventional low storage capacities of salt caverns, widely spread aquifers provide a possibility for safe, cost-effective, and environmentally friendly long-term hydrogen storage. However, current knowledge of hydrogen storage in these aquifers is only limited to a few impure hydrogen projects; understanding their trapping mechanisms as well as how to recover their trapped hydrogen is urgent. In order to fulfil the knowledge gap, not only are the complex underground interactions of hydrogen with rock or a fluid (residual trapping or dissolution trapping) modelled and validated against reliable experimental data, but also multiple cycles and cushion gas injection are integrated to enhance hydrogen recovery in this study. Through powerful numerical studies, the results indicate that: (a) at a seasonal storage time scale, residual trapping has the most effect in reducing hydrogen round-trip efficiency; (b) multiple cycles are helpful for hydrogen storage in an aquifer reservoir with round-trip efficiency increasing from 50.9% in the first cycle to 78.6% at the end; (c) nitrogen as a cushion gas for injection has a better performance compared with carbon dioxide with a capability to unlock residual trapped and dissolution trapped hydrogen; (d) nitrogen as a cushion gas for injection can effectively alleviate insufficient hydrogen production capacity in the first cycle with the hydrogen round-trip efficiency increased from 50% to 70%; and (e) the hydrogen extraction phase ends up with a very high recovery efficiency (around 85%) in a nitrogen injection scenario.
Article
In a world of energy transition and net zero pledges, low-carbon energy solutions are central in the fight against climate change. Hydrogen plays a key role in a clean energy future, but there are still economic and infrastructural challenges to be overcome. Hydrogen storage in large volumes is one of the value chains current limitations. This paper presents a feasibility study of an offshore blue or green hydrogen storage in salt caverns created by leaching, within potentially identifiable salt deposits extent of the Gulf of Mexico coastline (US). In this case study, the hydrogen station will have caverns to store hydrogen and some caverns to dispose of CO2 from the blue hydrogen (Carbon Capture and Storage – CCS technology). The construction design includes a fixed platform for the H2 HUB and a jack-up platform for drilling. It presents the conceptual design of wells for leaching the caverns and hydrogen injection and withdrawal cycles.
Article
With global energy consumption increasing year by year, the industrial sectors of the world's countries have never been more urgent in achieving carbon reduction. Renewable energy plays a crucial role in the industrial decarbonization process. As the most mature renewable energy technology, wind and photovoltaic power generation have made significant progress in recent years. However, the intermittent characteristics hinder the efficient use of renewable energy. Existing research provides sufficient support for the flexible scheduling of large-scale renewable energy. Hence, this paper proposes a combined energy system composed of wind power-photovoltaic-energy storage salt cavern with hydrogen as the energy scheduling carrier. The system mainly realizes energy conversion through electrolytic water equipment and fuel cells. Then, Qianjiang City, Hubei Province, is taken as the analysis object, and the working conditions of each component in the system are optimized with the help of an improved particle swarm optimization algorithm. According to the results, the system's contribution to the energy system is discussed, and the system's economy and carbon reduction effect is studied. The analysis proves that the improved particle swarm optimization algorithm has a stronger solving ability. The combined energy system can effectively improve the economy and renewable energy utilization rate, meet the regional electricity demand, and significantly reduce carbon emissions. The economic analysis of the system shows that the operation and maintenance cost of hydrogen storage salt caverns accounts for the largest proportion of the total cost, about 60 %. Compared with several existing large-scale energy storage technologies, it is found that the energy efficiency of the whole system is only about 40 % due to the limitation of technology maturity. Nevertheless, the flexibility of the hydrogen storage system layout is relatively high. The required underground space volume is only equivalent to 1/6 and 1/2 of pumped storage and compressed air storage with the same scheduling capacity. The system will provide a theoretical support for the optimization of energy pattern and layout.
Article
Hydrogen has attracted attention worldwide with its favourable inherent properties to contribute towards a carbon-free green energy future. Australia aims to make hydrogen as its next major export component to economize the growing global demand for hydrogen. Cost-effective and safe large-scale hydrogen storage in subsurface geology can assist Australia in meeting the projected domestic and export targets. This article discusses the available subsurface storage options in detail by first presenting the projected demand for hydrogen storage. Australia has many subsurface formations, such as depleted gas fields, salt caverns, aquifers, coal seams and abandoned underground mines, which can contribute to underground hydrogen storage. The article presents basin-wide geological information on the storage structures, the technical challenges, and the factors to consider during site selection. With the experience and knowledge Australia has in utilizing depleted reservoirs for gas storage and carbon capture and sequestration, Australia can benefit from the depleted gas reservoirs in developing hydrogen energy infrastructure. The lack of experience and knowledge associated with other geostructures favours the utilization of underground gas storage sites for the storage of hydrogen during the initial stages of the shift towards hydrogen energy. The article also provides future directions to address the identified important knowledge gaps to utilize the subsurface geology for hydrogen storage successfully.
Article
The high cost and serious pollution of salt cavern construction (SCC) with fresh water (FW) under oil blanket (OB) poses a major challenge to the development of salt cavern energy storage, and it is of great significance for clean brine mining and efficient SCC to replace FW with light brine (LB) as well as OB with gas blanket (GB). However, the expansion and control of cavern shape after replacement remains unclear, and it also needs to be clarified of the feasibility of SCC with LB. Therefore, the experimental and theoretical research on the physical simulation of SCC with LB under GB was carried out. Firstly, the dissolution test of salt rock in brine was performed, and the effect of brine concentration on the dissolution rate of salt rock was investigated, which provides foundation for the brine preparation of the physical simulation and on-site SCC. Then, based on dimensional analysis and similarity theory, a visual physical simulation platform of SCC under GB was established and five groups of physical simulation experiments were carried out. The effects of tube lifting method and circulation mode on the concentration of withdrawn brine and cavern shape were explored. The relationship between lateral dissolution angle and the effective volume of salt cavern energy storage were analyzed, and the measures and suggestions of controlling lateral dissolution angle and GB were proposed. Finally, the techno-economic analysis of SCC with FW and LB under GB was carried out, which shows that SCC with LB under GB possesses lower cost and better environmental protection. This research can serve as a basis for promoting clean and efficient brine mining and SCC.
Article
Salt caverns are an adequate solution for the sequestration of CO2 (large capacity, safety and long-term operation). The large rock salt deposits of the Maha Sarakham Formation represent a very promising location. Designing salt caverns is still a complex issue. In this paper, the stability of typical cavern shapes (spherical, cylindrical, teardrop, bulb, and pear) was evaluated based on displacement, von Mises stress, safety factor, and volume change. The analysis aimed to find the optimal cavern shape for salt deposits at Ban Nong Plue, Borabue district, Maha Sarakham province, northeast Thailand. The Finite Element simulations investigating the cavern stability are carried out for a time span of 600 years (> 500 years is considered permanent storage). The bulb-shaped cavern yielded the best results, indicating that it constitutes the optimal shape in the given geological conditions. The stability of all analyzed caverns showed a dependence on the operating stage. Each stability factor exhibited large differences between the periods of cavern construction/brine discharge and pre-pressurization by CO2 injection. A lower cavern pressure negatively affected the evaluated factors. The results can be useful in planning future cavern fields for CO2 storage (and other gases) in salt deposits.
Article
Large-scale energy storage methods are required for shaving peak of renewable energy. Because of the good compactness of salt rock, it is proposed to store hydrogen in salt rock caverns to solve this problem. China has abundant salt rock resources, which provide good choices for large-scale hydrogen storage in salt formation. But the salt formations of China are mainly of bedded salt rock, which contain interlayers with various lithologies and different permeability and porosity. Therefore, the tightness of hydrogen storage in different bedded salt formations of China should be investigated. In order to demonstrate the tightness performance of salt cavern hydrogen storage and provide references for site selection and storage management, a series of lab-experiments, theoretical and numerical simulations, and discussions were conducted. Firstly, the porosity and permeability of interlayers with different lithologies were tested and analyzed. Then, a geological model was established, five cases of hydrogen leakage simulation are designed, these cases stand for the typical bedded salt formations of China. In each case, the interlayers have different lithologies, permeability and porosity. The COMSOL Multiphysics software was used to simulate the hydrogen leakage of cavern under different cases, and the leakage range, pore pressure and leakage amount of hydrogen were analyzed. The results show that interlayers are the main positions of hydrogen leakage, and with the decrease of the interlayers' porosity and permeability, the tightness of cavern will be better. It is suggested that when hydrogen is stored in a single cavern, the permeability of interlayers should be less than 1E-17 m², while when stored in a group of caverns, it should be less than 1E-18 m². At the same time, a reflux zone is found in the surrounding rock of storage cavern, hydrogen in the reflux zone will flow back to cavern, which is not conducive to its operation. Leakage coefficient of the surrounding rock of cavern is defined as α, and it is proposed only when α ≤ 1.18E-20 m², can the cavern meet the tightness requirements of hydrogen storage. Finally, some countermeasures are put forward for cavern utilization in bedded salt rock. This research provides guidance and basis for the site selection of hydrogen storage in salt caverns, and promotes the development of underground salt cavern energy storage in China.
Article
As a major greenhouse gas, carbon dioxide (CO2) causes climate warming and weather changes. On the basis of CO2 disposal/storage in salt caverns in this study, a new carbon cycle model is proposed, which provides a new way for carbon capture and storage. The safety and suitability evaluation of CO2 disposal/storage in bedded rock salt caverns in China was carried out. Long-term disposal (Time ≥1000 years), medium-term disposal (several hundred years), and short-term storage (0–30 years) were studied to meet permanent geological isolation of carbon and temporary carbon cycle. The results show that: 1) For long-term and medium-term disposal/storage, it is feasible to carry out permanent geological isolation at proper depth and operating pressure. 2) For short-term storage, the stability of CO2 and CH4 storage in bedded rock salt has a little difference by controlling the operating pressure constant withdrawal-injection cycle. However, the stored CO2 has a much larger storage density and working density than the stored CH4. 3) If dozens of such caverns can be used in a salt mine, the potential for disposal or storage is much considerable. Therefore, the utilization of CO2 storage in salt caverns also acts as an attractive way of carbon neutralization and carbon cycle.
Article
Compared with vertical storage, horizontal storage in bedded salt rock deposits is reasonable and scientific for large-capacity gas storage and for avoiding the risk of interlayer and interfacial oil and gas leaks. The single-well retreating horizontal (SWRH) leaching method is introduced in this paper. After calculating similarity ratios, a physical similarity simulation experiment was conducted for inferring the cavern shape. A numerical model was developed based on the inferred cavern shape, and the stability of the SWRH cavern was analysed. Reasonable values of the cycle frequency and the roof and floor salt layers’ thicknesses were determined. The effects of the pillar width and asynchronous internal gas pressure between adjacent caverns were analysed. The results show that the SWRH cavern satisfies the safety requirements of bedded salt rock districts over the entire design lifetime. A cyclic frequency that is too low and asynchronous internal gas pressure are not conducive to the stability and reliability of the cavern. To ensure stability, the thicknesses of the roof and floor salt rock layers of the horizontal cavern should exceed 16 m and 6 m, respectively. This study opens new vistas for constructing horizontal gas-storage systems in bedded salt rock.
Article
The single well or small-spacing two-well technologies with oil blanket has been gradually applied to construct salt cavern storage in recent years. In order to solve the problems of low efficiency, oil blanket sealing failure, cavern deformity, roof collapses, small volume and brine pollution in salt cavern construction. In this study, a large-spacing two-well (Wellhead spacing is greater than 20 m) with gas blanket (LSTW-GB) method was proposed to construct salt cavern. Firstly, through indoor physical simulation experiment, the feasibility of the LSTW-GB to construct cavern is verified and discussed. The experimental results show that increasing the two-well-spacing effectively increases the effective cavern volume, improve the cavern construction rate and obtain clear brine, but the increase of two-well-spacing will also increase the difficulty of connecting the two wells, so more attention should focus on the technology improvement on connecting the two wells. Secondly, combined with the experimental observations and field geological data in Jintan bedded salt rock of China, the stability of the LSTW-cavern for gas storage under different ratios of long axis to height (RLH) was analyzed by numerical simulations. The simulation results show that as the RLH increasing, the stability of the LSTW-cavern gradually decreases. In addition, under low-internal-pressure operation, the cavern is most likely to lose its stability, so much more attention should be paid to designing the value and duration of minimum operating internal pressure (Pmin). Finally, the working conditions of the LSTW-cavern gas storage are optimized, and it is proposed that the Pmin of the gas storage in the LSTW-cavern should be 33% ∼ 38% of the gravity stress at the casing shoe when RLH varies from 1.60 to 3.10. Comprehensive research results show that the LSTW-cavern has a good application prospect in the construction of gas storage of salt rock in China.
Article
For the sake of safety and stability, a salt roof with certain thickness is usually designed above the cavity. While some rock salt often contains multi-interlayers above the cavity roof in China, which brings new challenges to designing salt roof thickness and evaluating cavity stability. On this basis, the factors affecting the stability of cavity with multiple interlayers above cavity roof is investigated. Combining single factor sensitivity analysis and analytic hierarchy process, the influence of each factor on cavity stability and roof deformation is quantitatively analyzed. Numerical simulation results show that when there are multiple interlayers above cavity roof, the stress and deformation of the cavity are increased compared with general conditions. The rock salt roof thickness has little effect on the stability of the cavity, but the cavity tightness is at risk when it is small. When the operating pressure is setting reasonably, the rock salt roof thickness should be greater than 11 m at around 1000 m deep and 17 m at about 2000 m deep. When the depth of the cavity is less than 1700 m and greater than 2000 m, the minimum operating pressure should be 0.3 and 0.4 times of the gravity stress at the depth of cavity roof. The change of the interlayers stiffness has a little impact on the stability of the cavity. The quantitative analysis indicates that the minimum operating pressure and buried depth are two critical factors that need special attention to ensure the stable operation of the salt cavity gas storage.
Article
The two-well-vertical (TWV) cavern-constructing with gas blanket technology is an important alternative to the single-well (SW) with oil blanket technology. This technology has the advantages of achieving larger cavern volume, clean brine, great water flow rate, and high economic benefits. Promoting and developing its theory and technology will help the future development of salt mining and cavern construction for energy storage in China, as it is in the initial stage. In this paper, a visualized physical simulation platform of water dissolving of the TWV caverns with gas blanket was established, and large size salt rock blocks were used to simulate the constructing process of salt caverns. The similarity ratios of size, flow rate, and time between prototype and model were calculated by using the similarity theory and dimensional analysis. A series of physical simulation tests of water-dissolving caverns were carried out, that the research factors including the two-well-spacing, flow rate, and gas/oil blanket. The results show that: (1) The water flow rate can be increased to 200–400 m³/h by increasing the two-well-spacing when using the TWV technology, which is 2–4 times that of the single-well. (2) It is found that 30–40 m is the optimal size for the two-well-spacing, and the two-well-space is much larger than 40 m may exist risks of roof instability. (3) During the initial stage of cavern construction, it will obtain a smaller lateral solution angle and an ideal cavern bottom groove shape with gas blanket. After the cavern construction is finished, it also will obtain better cavern shape, larger cavern volume and clean brine by comparing with oil blanket. So, the technology of the TWV cavern construction with gas blanket is promising for brine leaching and energy storage cavern construction and it is also worth further study.
Article
In view of the low permeability and good damage self-healing properties of rock salt, salt caverns are thought to be ideal media to hold natural gas. However, widely distributed salt formations in China were formed bedded by lacustrine sedimentation with significant sedimentary rhythm characteristics. The various interlayers in bedded salt formations may cause instability of the cavern pillar due to their uncoordinated deformation, thus threatening the safety of the whole gas storage caverns. Combining theoretical analysis and numerical simulation, the influence of different characteristics of interlayers on the stability of salt cavern pillars were detailed analyzed. Some main conclusions were summarized as follows: 1) In a sedimentary rhythm, the rock salt and the soft interlayers can be considered as one category, and the hard interlayers can be treated as another category. Compared with the hard interlayers, rock salt and the soft interlayers contributes more to the shrinkage of salt cavern; 2) With the decrease of pillar width or the increase of operating time, the principal stress curves (both σ1 and σ3) in the interlayers along the line between the centers of the two caverns generally experience the process of "Bimodal type - Saddle type - Unimodal type"; 3) The entire plastic zone expansion process in hard interlayers of the cavern pillar shows the periodic law of "interfaces - middle interlayer - interfaces - middle interlayer"; 4) As to site selection of salt caverns for gas storage, bedded salt formations with too many interlayers should be avoided. If the interlayers cannot be avoided, the salt cavern should be constructed with interlayers located far away from the cavern center.
Article
In recent decades, creep in salt cavern Underground Gas Storage (UGS) has caused accidents at different locations around the world. Most of them were caused by volume shrinkage of salt caverns. In order to analyze the stability condition of the two-well-horizontal (TWH) salt cavern more realistically, we apply the TWHSMC V2.0 code that was calculated using the cavern geometry, and we used FLAC3D to study the stability of the cavern. Our results show that for a TWH salt cavern: 1) the optimal maximum and minimum operating pressures are 23 MPa and 16 MPa, 2) that the UGS remains stable under static pressure and for a long period of time, and 3) that the horizontal displacement of the cavern is relatively small compared to the vertical displacement. More cycles per unit time and a shorter continuous operation of low-pressure time, result in a smaller volume shrinkage rate and thus less cavern deformation. The recommended casing shoe height should be at least 12 m from the top of the cavern.
Article
to balance the intermittent of renewable power, large-scale energy storage in underground salt caverns can be utilized. And the construction and safety evaluations for these caverns become necessary. Aimed at the bedded salt rocks for energy storage, this study focuses on the effect of different interlayer content on the stability and usability of the underground energy storage caverns in bedded salt of China. Salt caverns with five different interlayer content of 0∼30 % are established for stability and usability comparison. The numerical simulations show that the caverns with high interlayer content have better stability performance than that of the cavern with lower or no interlayer content. A usability evaluation is also discussed by evaluating the effective volume of caverns with different interlayer content. Even though the caverns with high interlayer contents have less volume shrinkage, they have smaller available volume because the collapsed sediments of the interlayer expanded in the cavern bottom. Finally, a method to increase the effective cavern volume is discussed. That is to enlarge the bottom cavern in caverns with high interlayer content.
Article
More and more attentions are being paid to horizontal salt caverns for natural gas storage because of their large working gas capacity and favorable stability. To accelerate the construction of gas storage underground salt caverns, stability analysis of this type of cavern is necessary to assure the safety of such caverns. In this paper, the stability is investigated of a U-shaped horizontal salt cavern under different constant and cyclic internal gas pressures. A 3D geomechanical model is established based on sonar scanning in the field and predicted cavern shape. The stability is analyzed of the rock masses around the cavern under different internal gas pressures and cycle frequencies. Five evaluation criteria are proposed to predict the feasibility and stability of such caverns, including deformation, dilatancy safety factor, volume shrinkage, plastic zone, and equivalent strain. The stability of the rock mass around the cavern under different internal gas pressures is compared to that under different cycle frequencies. The results show that the cavern has a good stability under the constant internal gas pressure of 8 MPa and cyclic internal gas pressures ranging from 8 ~ 18 MPa. The five evaluation indexes of the rock masses around the cavern improve with increasing internal gas pressure. It is proposed that the corner, horizontal-roof center, and external waist positions of the cavern are to be highlighted in the design and construction phases. The cycle frequency has appreciable impact on the stability of the rock mass around the cavern. The difference between the volume shrinkage under cycling compared to constant internal gas pressure is that the cycling simulated results show a rising wave-like curve of creep time. The plastic zone ratio increases with creep time and has a flat peak and a sharp bottom with oscillations. This study provides the design parameters for U-shaped salt cavern in the Huaian salt district and can also be a reference for horizontal salt caverns.
Article
Salt formations of an appropriate thickness and structure, common over the globe, are potential sites for leaching underground caverns in them for storage of various substances, including hydrogen. Underground hydrogen storage, considered as underground energy storage, requires, in first order, an assessment of the potential for underground storage of this gas at various scales: region, country, specific place. The article presents the results of the assessment of the underground hydrogen storage potential for a sample bedded salt formation in SW Poland. Geological structural and thickness maps provided the basis for the development of hydrogen storage capacity maps and maps of energy value and heating value. A detailed assessment of the hydrogen storage capacity was presented for the selected area, for a single cavern and for the cavern field; a map of the energy value of stored hydrogen has also been presented. The hydrogen storage potential of the salt caverns was related to the demand for electricity and heat. The results show the huge potential for hydrogen storage in salt caverns.