ArticlePublisher preview available

The Development of Superhydrophobic PVA Sponge, Using HDTMS and HMDS, for the Separation of an Oil–Water Mixture with a Very High Separation Efficiency

Authors:
To read the full-text of this research, you can request a copy directly from the authors.

Abstract and Figures

The marine natural ecosystem suffers substantial damage from industrial oily wastes. Various mechanisms such as adsorption, aeration, sedimentation, screening, disinfection, and chemical oxidation have been proposed in the literature to treat oily waste water. The suggested approach to the aforementioned treatment comes at a significant expense. Therefore, in this work, a low-cost, recyclable sponge that is kind to the environment and has a high level of super hydrophobicity and oleophilic properties was designed to extract oil from wastewater. Titanium dioxide, carbon soot, and hexadecytrimethoxysilane (HDTMS) were employed as the coating materials to create superhydrophobic surfaces. For the post-coating analysis, the contact angle of oil and water, FTIR of coatings, and SEM of different coated PVA sponges were studied. The oil absorption capacity and changes in the contact angles between oil and water droplets over time were both examined in order to assess the coatings’ effectiveness. With a 151° water contact angle, HDTMS-coated sponge proven to be more effective at separating oil from water. According to the impact mapping results, a hydrophobic surface initially achieves no slip condition before slip condition is recognized. The relationship between viscous force and capillary force (VF/CF) is seen as the defining factors for super-hydrophobic properties, according to the examination of droplet dynamics. The VF/CF ratio must be lower than 2.9 × 10⁻⁴ in order to achieve superhydrophobicity features. Additionally, the HDTMS sponge’s 99.9% oil absorption capacity was discovered. Moreover, the impact of oil characteristics on the capacity for absorption has been studied. The mechanism and thermal stability have also been covered in addition to the aforementioned.
This content is subject to copyright. Terms and conditions apply.
Vol.: (0123456789)
1 3
Water Air Soil Pollut (2023) 234:298
https://doi.org/10.1007/s11270-023-06292-x
The Development ofSuperhydrophobic PVA Sponge, Using
HDTMS andHMDS, fortheSeparation ofanOil–Water
Mixture withaVery High Separation Efficiency
The VF/CF ratio must be lower than 2.9 × 10−4 in
order to achieve superhydrophobicity features. Addi-
tionally, the HDTMS sponge’s 99.9% oil absorption
capacity was discovered. Moreover, the impact of oil
characteristics on the capacity for absorption has been
studied. The mechanism and thermal stability have
also been covered in addition to the aforementioned.
Keywords Contact angle· Superhydrophobicity·
Oil–water separation· Thermal stability
Nomenclature
Subscripts
Mf
Weights of the sponge after oil
absorption
Mi
Weights of the sponge before oil
absorption
Q Absorption capacity gm/gm
η Oil–water separation efficiency
CF Capillary force, N
VF Viscous force, N
Acronyms CS Carbon soot
PVA Polyvinyl alcohol
HDTMS Hexadecyltrimethoxysilane
HMDS Hexamethyldisilazane
FTIR Fourier transform infrared
spectroscopy
SEM Scanning electron microscope
1 Introduction
Wastewater from chemical industries contains heavy
metals, organic and inorganic materials, fertilizer,
Abstract The marine natural ecosystem suffers sub-
stantial damage from industrial oily wastes. Various
mechanisms such as adsorption, aeration, sedimen-
tation, screening, disinfection, and chemical oxida-
tion have been proposed in the literature to treat oily
waste water. The suggested approach to the afore-
mentioned treatment comes at a significant expense.
Therefore, in this work, a low-cost, recyclable sponge
that is kind to the environment and has a high level
of super hydrophobicity and oleophilic properties was
designed to extract oil from wastewater. Titanium
dioxide, carbon soot, and hexadecytrimethoxysilane
(HDTMS) were employed as the coating materials
to create superhydrophobic surfaces. For the post-
coating analysis, the contact angle of oil and water,
FTIR of coatings, and SEM of different coated PVA
sponges were studied. The oil absorption capacity
and changes in the contact angles between oil and
water droplets over time were both examined in order
to assess the coatings’ effectiveness. With a 151°
water contact angle, HDTMS-coated sponge proven
to be more effective at separating oil from water.
According to the impact mapping results, a hydropho-
bic surface initially achieves no slip condition before
slip condition is recognized. The relationship between
viscous force and capillary force (VF/CF) is seen as
the defining factors for super-hydrophobic properties,
according to the examination of droplet dynamics.
A.K.Bairagi· S.S.Mohapatra(*)· A.Sahoo
Department ofChemical Engineering, NIT Rourkela,
Rourkela769008, India
e-mail: mohapatras@nitrkl.ac.in
AnupKumarBairagi·SoumyaSanjeebMohapatra · AbantiSahoo
Received: 9 January 2023 / Accepted: 4 April 2023 / Published online: 26 April 2023
© The Author(s), under exclusive licence to Springer Nature Switzerland AG 2023
Content courtesy of Springer Nature, terms of use apply. Rights reserved.
... This is because the functional groups on the GO surface can react with the Si-OH groups hydrolyzing from the HMDS by forming the hydrogen or -C-O-Si(CH 3 ) 3 covalent bonds [59,60]. Results are also confirmed by the XPS spectra, where the intensity of peak at 286.0 eV corresponding to the C-O group is significantly decreased in the C1s XPS spectra of PFS@GO@HMDS compared with that of PFS@GO (Figs. 2i and S2) [61][62][63]. The possible chemical bonding mechanism among plant fiber, GO, and HMDS is schematically shown in Fig. 1b. ...
Article
In response to the defects of low oil adsorption capacity and poor oil-water selectivity of polypropylene fiber felt as an oil spill emergency material, which necessitates systematic improvement to cope with frequent oil spills. Herein, a superhydrophobic magnetic fiber felt is fabricated by a facile melt-blown technique and a rapid modification process to solve its defects while imparting its functionality. UV-induced rapid polymerization of dopamine on melt-blown fibers and a dip coating of hydrophobic candelilla wax to modify mussel-inspired oil-adsorbent felts. The resultant felt features remote controllability as well as thermal and mechanical stability, exhibiting high resistance to corrosive solutions. The adsorption efficiency of the modified felt is significantly enhanced with a capacity of 10-20.48 g/g, and notably, it can be recycled 15 times via manual adsorption-desorption, which greatly contributes to the usefulness of the adsorbent. In addition, the separation efficiency of the felt applied as a membrane exceeds 95.7% for various oil-water mixtures by gravity alone and a permeate flux of up to 28662 L·m⁻²·h⁻¹. A pump-assisted experiment connected to a felt can collect oil at a flux of 20845 L·m⁻²·h⁻¹, aiming at the continuous recovery of oil spills from seawater. The significant advancement in oil-adsorbent felt provides engineers with a more realistic strategy to handle oil spills and challenging separations.
Article
Superhydrophobic surfaces are smart surfaces with high water contact angles and low surface energy. When water droplets rest on superhydrophobic surfaces, they often stay at high contact angles, and the lower contact angle hysteresis of the surface makes the water droplets roll extremely easily. In recent years, materials based on response to external stimuli have received extensive attention and research, which has brought a positive impact on the research of superhydrophobic surfaces in droplet manipulation. With more and more attention, the research on droplet manipulation on superhydrophobic surfaces in response to external stimuli has achieved many promising results, which will have great application potential in the fields of liquid transport, biochemical separation, in situ detection, and microfluidics. In this paper, we mainly review the droplet manipulation on superhydrophobic surfaces in response to electrical, magnetic, photothermal, acoustic and other external stimuli in recent years. First, the basic concept of superhydrophobic surface is introduced, three wettability theories are discussed, and the connection between superhydrophobic surface and droplet manipulation is discussed, comparing the advantages and disadvantages of droplet manipulation on superhydrophobic surfaces and other surfaces. In addition, some special designs of superhydrophobic surfaces are also introduced. Secondly, the research results and progress of droplet manipulation on superhydrophobic surfaces induced by electrical, magnetic, optical, acoustic, mechanical stress and other external fields in recent years are mainly introduced and discussed. Finally, the advantages and disadvantages of droplet manipulation research are summarized, and the possible future development directions are prospected in order to promote the development of this field.
Article
To achieve oil/water separation using both absorption and filtration regardless of the oil/water density relationship, the super-hydrophilic/underwater super-oleophobic graphene oxide coated melamine sponge ([email protected]) and super-hydrophobic/super-oleophilic reduced graphene oxide coated melamine sponge ([email protected]) were prepared via dip-coating of graphene oxide (GO) sheets on melamine sponge (MS) and subsequent chemical reduction, respectively. The structures of the [email protected] and [email protected] were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), Raman spectra, and X-ray diffraction (XRD). Both [email protected] and [email protected] can preserve their original wettability in harsh environments containing acidic, alkaline, saline, and hot waters. The [email protected] and [email protected] show excellent capability for selective absorption of water and oil respectively, with high capacities of 72.3-136.5 g g⁻¹ and excellent recyclability. The compressed [email protected] and [email protected] also exhibit high separation efficiency of about 99% and ultra-high permeation flux above 1.62×105 L m⁻² h⁻¹ for separating different oil/water mixtures containing light and heavy oils through filtration driven by gravity, respectively. Furthermore, a bidirectional separation setup assembled with the compressed [email protected] and [email protected] was constructed, which demonstrates high efficiency for continuously separating different oil/water mixtures of any oil density.
Article
The frequent oil spill accidents and a large amount of industrial oil wastewater discharges had caused serious economic losses and damage to the marine ecological environment. Hence, oil-water separation technology had received increasing attention from researchers. Herein, three-dimensional (3D) nickel sponge was prepared via a facile hydrothermal reduction route. The nano-spines structure of nickel sponge could exhibit superhydrophobic/superlipophilic properties without further hydrophobic modification by low-surface-energy chemicals. Due to the opened hierarchical porous structures and higher porosity, nickel sponges have excellent adsorption capacity for various oils and organic solvents. Nickel sponge has good resistance to ultraviolet radiation, corrosive aqueous solution ability, can be used for long-term outdoor applications. Moreover, the nickel sponge can also selectively absorb oil from oil/water mixtures under turbulent flow conditions. In addition, nickel sponges can continuously and rapidly collect oil from immiscible oil/water mixtures with the aid of a vacuum. Nickel sponge can also efficient selective filter oil/water mixture with a high separation efficiency over 97%. Due to the combination of metallic properties and the low density, nickel sponges are expected to have potential applications in oil absorption, flexible electrodes and industrial catalysis.
Article
The drainage process in porous media, where a non-wetting fluid displaces a wetting fluid, has been studied by considering viscous and capillary effects. However, inertial effects on the drainage process had not been widely studied until recently. Here, we numerically simulate the drainage process in a randomly generated two-dimensional porous medium using the color-gradient lattice Boltzmann method, for capillary numbers Ca=10−3 and 10−5 and Reynolds numbers Re from 0.1 to 50 to demonstrate inertial effects for both larger and smaller capillary numbers. The effects on saturation, interfacial lengths, and capillary pressure during the displacement process and the invasion patterns are analyzed. The results indicate an increase in saturation of the invading non-wetting fluid as the inertial effects become larger. Larger inertia increases the fluid interfacial length for Ca=10−3, whereas it does not affect the interfacial length for Ca=10−5. In regard to capillary pressure, Ca=10−3 produces a larger capillary pressure for larger inertial effects. For Ca=10−5, the capillary pressure fluctuates around the mean threshold capillary pressure of the porous medium, and inertial effects are minor during most of the invasion. In addition, an analysis of the invasion sequence reveals that a more compact invasion is produced by larger inertial effects, and for Ca=10−5, going against the capillary fingering dynamics, a continuous invasion from the inlet region is observed. This study adds the effects of inertia to the well-known viscous–capillary interplay and extends our understanding of the invasion process in porous media.
Article
Although polydopamine (PDA)-related modification is widely studied in the fabrication of superhydrophobic sponges, the high cost of dopamine limits its widespread application. To imitate PDA modification, a low-cost and facile one-step poly(phenol-amine) modification was performed on melamine sponges in this study. Low-cost catechol and diethylenetriamine (DETA) were used as the monomers, and n-dodecanethiol was used as an additive in the one-step modification. The results confirmed that the poly(phenol-amine) aggregations were successfully anchored on the sponge skeleton surface and that the aggregations were formed via the Schiff base reaction and the Michael addition reaction. Furthermore, the as-prepared sponges still showed excellent mechanical properties after modification. Additionally, the optimally modified sponge (MS-0.5) exhibited superhydrophobic properties with a contact angle value above 150° under various environments, high oil-absorption capacity for various oils and organic solvents, high continuous oil–water separation performance with efficiency greater than 98.8% in 30 cycles, outstanding demulsification performance with 99.52% toward oil-in-water emulsion, and excellent recoverability and long-term stability. Thus, this work provides a feasible facile one-step modification method that can be used in place of PDA-related modification.
Article
With an increasingly prominent lack of clean water resources, solar water evaporation as a convenient desalination technique has been favored in arid areas, but the serious pollution of offshore oil put forward the higher requirements to desalinate seawater polluted by oil. In this work, a modified composite structure (MCS) with photothermal conversion and water-oil separation properties was developed by modifying polyurethane sponges (PUS) with different hydrophobicity, where its evaporation structure (ES) had excellent light absorbing ability (spectral absorption of 98.1%) and underwater super-oleophobicity (underwater oil contact angel of 151.7°) by loading carbon black (CB) and hydrophilic modification, as well as its oil-absorption structure (OS) can absorb 1 mL oil within 10 s for achieving water-oil separation through hydrophobic modification. The experimental results revealed that the evaporation rate of the evaporator with the MCS reached 2.03 kg m⁻² h⁻¹ under 1 sun when its height exposed to air was 3 cm. Consequently, the MCS possessed highly efficient evaporation performance and can effectively desalinate seawater polluted by oil to prevent secondary pollution caused by oil evaporation, which had good practical value and promotion prospects in seawater desalination.
Article
The trisiloxane modified melamine sponges (3Si-MS) have been successfully fabricated via the formation of polydopamine (PDA) layer with nanoaggregates and the covalent grafting of 3-mercaptopropyltrisiloxane. The 3Si-MS were confirmed and verified by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), attenuated total reflection Fourier transform infrared spectroscopy (ATR FT-IR), contact angle, the separation/adsorption tests and recyclability tests. As investigated by SEM, 3Si-MS exhibited 3D hierarchical structure with high density of nanoaggregates on the interconnected skeleton of melamine sponges. By combining the shorter and wider hydrophobic group of trisiloxane and hierarchically rough structure, 3Si-MS illustrated highly hydrophobic (water contact angle of 139.3°), outstanding absorption capacity, and easy reusability. Meanwhile, 3Si-MS could be used for continuous oil-water separation. The results of this work demonstrate a facile and cost-effective method to prepare highly hydrophobic melamine sponges for oil-water separation.
Article
A novel Janus sponge with the ability to remove complex contaminants from water is reported. Firstly, a superhydrophilic sponge ([email protected]) is prepared via synthesizing negatively charged phytic [email protected] ([email protected]) nanoparticles and assembling them on the surface of polydopamine (PDA) and PEI-modified polyurethane (PU) sponge through electrostatic adsorption. The Janus sponge is generated by modifying one side of the [email protected] with PDMS, which exhibits superior separation efficiency and high filtration flux toward both water-in-oil and oil-in-water emulsions due to its multiplex selective wettability and the interconnected and tortuous 3D porous channels. The numerous negatively charged active sites of [email protected] nanoparticles and PDA layer impart the superhydrophilic [email protected] with the removal efficiency of 39.95 ± 0.27% for malachite green (MG) via simple flow-through filtration, which can be improved to 99.92 ± 0.07% by Janus modification. More importantly, the Janus sponge exhibits an excellent treatment capacity for complex mixtures containing emulsified oil and dye, with the separation efficiency above 99.59%. The Janus sponge also demonstrates the effective separation of real industrial wastewater collected from an acrylic dyeing plant. Together with a facile and green preparation strategy, this Janus sponge shows excellent application potential for simultaneous dye removal and oil/water emulsion separation.
Article
A highly hydrophobic and self-recoverable sponge was prepared with cellulose nanofibrils (CNFs), N-alkylated chitosan (NCS), and poly (vinyl alcohol) (PVA), which was then endowed with hydrophobic properties via simple thermal chemical vapor deposition (CVD). The three-dimensional (3D) interconnected microstructure of the prepared CNF/NCS/PVA sponge was found to have 96% porosity, ultra-low density (16.61-50.91 mg/cm3) and high hydrophobicity (water contact angle of 147°), which can absorb various organic solvents with an absorption capacity of 19.05-51.08 times of its original weight. Besides, the sponge could bear 80% strain and be cyclically compressed 50 times under the strain of 50%. The sponge can effectively separate oil/water mixtures and water-in-oil emulsions with high separation efficiency and fluxes. Moreover, the sponge could keep its good stability in various acidic, saline and mechanical abrasion conditions. The green preparation and good separation efficiency suggest a potential application of recyclable and versatile CNF/NCS/PVA sponges in oil/water separation.