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A highly sensitive, easy-and-rapidly-fabricable microfluidic electrochemical cell with an enhanced three-dimensional electric field

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Abstract

An NP-μFEC is a reusable, novel microfluidic electrochemical cell with multiple non-planar interdigitated microelectrode arrays, minimal sample volume, and enhanced electric field penetration for highly sensitive electrochemical analysis. (i) The NP-μFEC features spatial 3-electrode architecture, and a small sample volume (∼4 μL). (ii) Here, [Fe(CN)6]3-/4- redox couple are used as an electrochemical reporter. The effects on the electrochemical properties of NP-μFEC due to the change in the reference electrode (RE) and counter electrode (CE)'s position with respect to the working electrode (WE) position are analyzed. For NP-μFEC, the position of the RE with respect to the WE does not affect the CV, DPV electrochemical profiles. However, the spacing between the CE and WE plays a significant role. (iii) The enhanced three-dimensional electric field penetration in NP-μFEC is validated by finite element analysis simulation using COMSOL Multiphysics. (iv) Without electrode surface modifications, NP-μFEC shows a detection limit (DL) of ∼2.54 × 10⁻⁶ M for aqueous [Fe(CN)6]3-/4- probe. (v) The DL for Cu²⁺, Fe³⁺, and Hg²⁺ are 30.5±9.5 μμg L⁻¹, 181±58.5 μμg L⁻¹, and 12.4±1.95 μμg L⁻¹, respectively, which meets the US Environmental Protection Agency (EPA)'s water contamination level for Cu, Fe, and is close to that for Hg (EPA limits are 1300 μμg L⁻¹, 300 μμg L⁻¹, and 2 μμg L⁻¹, respectively). (vi) Further, using a pressure-sensitive adhesive layer to form the channel and create the NP-μFEC configuration simplifies the manufacturing process, making it cost-effective and allowing for rapid adoption in any research lab. NP-μFEC is used to detect heavy metal ions in water. This demonstrates that cost-effective, easy-to-fabricate NP-μFEC can be a new sensitive electrochemical platform.

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Visible absorption spectroscopy coupled with controlled potential electrolysis at SnO2-covered glass transparant electrodes show that, in the course of oxidation of ferrocyanides to ferricyanides, the latter species undergo, under the influence of the electrode field, decomposition to inhibiting, Prussian blue-like, deposits. Addition of an effective Fe(III,II)-complexing agent, namely of CN− at the 0.01-10 mM level either to LiCl or KCl electrolytes, increases the measured standard rate constants (ks) significantly for electron transfer in the Fe(CN)3−/4−6 system. Protection of a Pt indicator electrode from passivation has also been accomplished by intentional modification of its surface via irreversible chemisorption of monoatomic iodine.Both approaches proposed here yield excellently reproducible rotating disk or cyclic voltammograms which, upon kinetic analysis, produce ks values consistently exceeding 10−1 cm s−1. Taken together, the results provide strong evidence that complications with the Fe(CN)3−/4−6 system could be solved essentially by preventing the electrode surface from being blocked by sparingly soluble iron cyanide species.
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Through controlled annealing of intimately mixed blends of the polyfluorene copolymers poly(9,9‘-dioctylfluorene-co-bis(N,N‘-(4,butylphenyl))bis(N,N‘-phenyl-1,4-phenylene)diamine) (PFB) and poly(9,9‘-dioctylfluorene-co-benzothiadiazole) (F8BT) we observe the change in charge generation dynamics and photovoltaic performance as the length of nanoscale phase separation is varied from 5 nm or less to greater than 40 nm. We find that device efficiency is optimized for a phase separation of 20 nm, significantly larger than the exciton diffusion length of 5−10 nm. Femtosecond time-resolved transient absorption measurements confirm that the charge generation time is longer and charge generation efficiency is lower in films with a more evolved morphology. Photoluminescence quantum efficiency is also observed to monotonically increase with annealing temperature consistent with a decrease in exciton dissociation resulting from a coarsening of phases. Using a Monte Carlo model of exciton diffusion and dissociation in computer-simulated structures, we infer that the domains have purity of >95% and find good agreement between the observed photoluminescence quenching and measured domain sizes. Charge transport studies of single-carrier devices show that charge transport through the blend does not significantly improve as device performance improves, and photocurrent is observed to scale linearly with light intensity independent of blend morphology and device geometry. We conclude that the recombination of geminate charge pairs is limiting device performance, with the optimum phase separation of 20 nm balancing the efficiency of charge generation and charge separation.
Article
Voltammetric studies in the absence of added supporting electrolyte are presently dominated by the use of near-steady-state microelectrode techniques and millimolar or lower depolarizer concentrations. However, with this methodology, large departures from conventional migration−diffusion theory have been reported for the [Fe(CN)6]3-/4- process at both carbon fiber and platinum microdisk electrodes. In contrast, data obtained in the present study reveal that use of the transient cyclic voltammetric technique at glassy carbon, gold, or platinum macrodisk electrodes and K4[Fe(CN)6] or K3[Fe(CN)6] concentrations of 50 mM or greater provides an approximately reversible response in the absence of added electrolyte. It is suggested that the use of very high [Fe(CN)6]3- and [Fe(CN)6]4- concentrations overcomes problems associated with a diffuse double layer and that large electrode surface areas and faster potential sweep rates minimize electrode blockage and passivating phenomena that can plague voltammetric studies at microelectrodes. The cyclic voltammetry of the [Fe(CN)6]3-/4- couple at a range of concentrations at macroelectrodes in the absence of added inert electrolyte is compared with that obtained in the presence of 1 M KCl. The enhanced influences of uncompensated resistance, migration, and natural convection arising from density gradients under transient conditions at macrodisk electrodes also are considered.
Article
Interdigitated ultramicroelectrode arrays (IDUAs) were fabricated on glass wafers and investigated to obtain optimal oxidation and reduction reactions of potassium ferro/ferrihexacyanide, Fe2+/3+(CN)6, when using a 2-electrode set up. These electrodes will be used as transducers in portable microfluidic-based biosensors in the future for the detection in an aqueous, biocompatible matrix. IDUAs were designed to maximize the signal-to-noise ratio (S/N) investigating electrode height, gap size, finger width, and material. Interesting differences in the electrode materials gold and platinum were found, which were due to the oxidization of platinum and gold during the IDUA fabrication process. It resulted in gold IDUAs being by far superior in respect to signal-to-noise ratio and overall signal magnitude to those made of platinum. The effects of gap size, electrode width and number of electrode fingers were as expected. Optimal electrode heights were in the range of 70 nm–140 nm, much larger and smaller electrodes had lower signal-to-noise ratios due to overall reduced signal or increased background. The optimized IDUA was made out of gold, had 400 fingers with a finger width of 2.7 μm, a finger height between 70 nm and 140 nm and a gap size of 0.9–1 μm. A detection limit of as low as 0.1 μM ferro/ferrihexacyanide measured in a simple 2-electrode set up was obtained with a signal-to-noise ratio of 9.7.
Article
A novel design of an interdigitated electrode array impedimetric sensor is proposed with electrode digits separated by an insulating barrier. This configuration results in that the major part of the electric current between electrodes follows close to the surface of the barrier and not through the solution thus permitting to enhance the sensitivity to possible chemical reactions on its surface. As a model system the effect of electrostatically assembled polyelectrolyte layers deposited using layer-by-layer method on the sensor impedance was studied. The sensitivity of the devices depends on the barrier height and is considerably enhanced comparing to conventional flat sensor structures. Devices may be used as a transducer for direct label-free biosensor development.
Article
True diffusion (D m) and partition (α) coefficients for the transport of potassium ferrocyanide through diaphorase (Dp)– and bovine serum albumin (BSA)–glutaraldehyde (GA) membranes with different cross-linking degrees of 1–8% GA concentrations immobilized on gold electrodes are investigated by using potential-step method and rotating-disk-electrode method. The thickness of dry and hydrated immobilized membranes is accurately measured by the focus-difference method with a reflection microscope. The thickness of hydrated Dp–GA and BSA–GA membranes are about 1.4 and 2.4 times that of dry membranes, respectively. In addition, the actual area of electrode surface is calculated by the charge amount of chemisorbed oxygen on gold electrode. Owing to the increase of swelling degree and net negative charge of the immobilized membranes, the values of D m and α for both of Dp–GA and BSA–GA membranes enlarge and decrease with increase of GA concentration, respectively. Furthermore, BSA–GA membranes possess greater D m and α than those of Dp–GA membranes due to the thinner thickness and the greater swelling degree of BSA–GA membranes.
Article
Spectroscopic investigations commonly involve a measurement of power as a function of some external parameters. It is usual, for improvement of signal‐to‐noise, to modulate the interaction between the radiation and sample and to apply the resulting signal to a synchronous detector followed by an integrating filter and a chart recorder. An extended search for a weak signal may require slow scanning rates and long time constants. Such a combination imposes severe requirements on the stability of the equipment, for any nonstochastic noise can frustrate a single scan by exceeding the dynamic range of the chart recorder. An alternative approach to the problem is to accumulate many relatively rapid scans of the full spectrum so that the signals add coherently whereas the noise adds randomly. The first approach may be termed frequency domain filtering while the latter is termed time domain filtering. Here we report an example of the latter approach employing a multichannel pulse‐height analyzer as a storage device. The voltage from the output terminals of a spectrometer (nuclear magnetic resonance or electron paramagnetic resonance) is converted to pulses, the pulse rate being proportional to the voltage. The channels are opened successively in synchronism with the progress of the magnetic field. Thus each channel corresponds to a finite region of the field while the number of counts in each channel is proportional to the time integral of voltage corresponding to that field. In such an arrangement the signal increases directly as the number of scans while the noise increases as the square root of the number. In effect the average response is computed continuously. The great dynamic range, 10<sup>6</sup> pulses/channel, precludes overloading or saturation effects. Since no long time constants are employed, low‐frequency noise is no longer the limiting factor in equipment performance. We present spectra, resulting from many thousands of scans,- which demonstrate that signal‐to‐noise ratios may be enhanced by one to two orders of magnitude without sacrifice of bandwidth.
Article
Microelectrode arrays (MEAs) offer numerous benefits over macroelectrodes due to their smaller sample size requirement, small form factor, low-power consumption, and higher sensitivity due to increased rates of mass transport. These features make MEAs well suited for microfluidic lab-on-a-chip applications. This paper presents two implementations of MEAs with and without an on chip potentiostat. We first describe an 8times8 array of 6 mum circular microelectrodes with center to center 37 mum spacing fabricated on silicon using conventional microfabrication techniques. Pads are provided for external connections to a potentiostat for electrochemical analysis. The second implementation is an individually addressable 32times32 array of 7 mum square microelectrodes with 37 mum center to center spacing on a CMOS chip with built-in very-large-scale integration potentiostat for electrochemical analysis. The integrated CMOS MEA is post processed at the die level to coat the exposed Al layers with Au. To verify microelectrode array behavior with individual addressability, cyclic voltammetry was performed using a potassium ferricyanide (K<sub>3</sub>Fe(CN)<sub>6</sub>) solution.
Article
A new transducer for biosensor applications has been developed based on a three-dimensional interdigitated electrode array (IDEA) with electrode digits separated by an insulating barrier. Binding of molecules to a chemically modified surface of the transducer induces important changes in conductivity between the electrodes. Three-dimensional sensor shows considerable improvement compared with a standard planar IDEA design. The potential of the developed device as a sensor transducer to detect immunochemical and enzymatic reactions, as well as DNA hybridization events is demonstrated. The immunosensor allows direct detection of the antibiotic sulfapyridine and shows the IC50 parameter value of 5.6 μg L−1 in a buffer. Immunochemical determination occurs under competitive configurations and without the use of any label. Each modified sensor is of a single use. Nevertheless, biochemical reagents can be easily cleaned off the sensor surface for its reuse. Layer-by-layer method of used to deposit polyethyleneimine and glucose oxidase showed that the sensor is also highly effective for detecting single and multilayered molecular assemblies.
Article
Nanoscaled interdigitated electrode arrays were made with deep UV lithography. Electrode widths and spacings from 500 down to 250 nm were achieved on large active areas (0.5×1 mm). These electrodes allow for the detection of affinity binding of biomolecular structures (e.g. antigens, DNA) by impedimetric measurements. Such a sensor with Pd electrodes on SiO2 is developed and theoretically analysed. It was experimentally characterised in KCl solutions demonstrating its bulk-insensitive behaviour and the immobilisation of glucose oxidase (GOD) could be monitored by measuring the double layer impedance.
Article
Some of the recent topics on the use of microelectrodes for the materials characterization, especially for the materials in battery and sensor applications, were overviewed. Results were presented for conducting polymers and for battery active materials such as a graphitized carbon. The filament-type and the interdigitated-array-type microelectrodes were prepared, and used respectively for the particle-level characterization and for the in situ conductivity measurement. It is demonstrated that the microelectrode-based characterization techniques bring unique information, which will contribute to the design of high performance micro devices.
Article
Complex impedance spectra of ion-conducting lithium borate network glasses are used to study the deformed shape of impedance semicircles which are usually described by a parallel circuit of an ohmic resistor and a phenomenological Constant Phase Element (CPE). Based on the Concept of Mismatch and Relaxation (CMR) of Funke et al. which provides a theoretical treatment of the ion dynamics in disordered materials, a quantitative description of the experimental impedance spectra is presented. It takes into account the contribution of the static glass network by introducing an additional capacitor, and provides both, a physical interpretation of the CPE and an easy-to-handle mathematical formula to calculate the ’real’ capacity of a CPE.
Article
Experiments and computer simulations on Pt/YSZ specimens in various electrode configurations were performed to investigate the effect of reference electrode geometry/position on the accuracy of impedance measurements. The internal, Luggin probe-type, geometry is the preferred reference electrode configuration as it accurately measures both electrolyte and electrode impedances. External, ‘pseudoreference’, electrodes sample an averaged effective potential and can register inaccurate electrolyte resistances, sometimes with distorted electrode arcs. A symmetric configuration can accurately measure the impedance of an electrode; however, the electrolyte resistance will not scale linearly according to sample dimensions, as one might expect. An asymmetric configuration exhibits both non-linear partitioning of electrolyte resistance and distortions in the electrode impedance arc under certain circumstances. The reliability of three-electrode measurements is very sensitive to aspect ratio and electrode configuration.
Article
Recent progress in microelectrode voltammetry in solutions without or with low concentrations of supporting electrolyte is reviewed. The following points are addressed: mathematical treatment of transport, experimental setup, steady state and non steady state transport, migration coupled with homogeneous equilibrium, voltammetry in undiluted redox liquids, studies on the mechanism of the electrode processes, transport of ions in solutions of polyelectrolytes and colloids, and analytical applications.
Article
We report a technique for conducting semi-infinite diffusion spectroelectrochemistry on an aqueous micro-drop as an easy and economic way of investigating spectroelectrochemical behavior of redox active compounds and correlating spectroscopic properties with thermodynamic potentials on a small scale. The chemical systems used to demonstrate the aqueous micro-drop technique were an absorbance based ionic probe [Fe(CN)(6)](3-/4-) and an emission based ionic probe [Re(dmpe)(3)](2+/+). These chemical systems in a micro-drop were evaluated using cyclic voltammetry and UV-visible absorbance and luminescence spectroscopies.
Article
Three-dimensional interdigitated electrodes (IDEs) have been investigated as sensing elements for biosensors. Electric field and current density were simulated in the vicinity of these electrodes as a function of the electrode width, gap, and height to determine the optimum geometry. Both the height and the gap between the electrodes were found to have significant effect on the magnitude and distribution of the electric field and current density near the electrode surface, while the width of the electrodes was found to have a smaller effect on field strength and current density. IDEs were fabricated based on these simulations and their performance tested by detecting C-reactive protein (CRP), a stress-related protein and an important biomarker for inflammation, cardiovascular disease risk indicator, and postsurgical recuperation. CRP-specific antibodies were immobilized on the electrode surface and the formation of an immunocomplex (IC) with CRP was monitored. Electrochemical impedance spectroscopy (EIS) was employed as the detection technique. EIS data at various concentrations (1 pg/mL to 10 microg/mL) of CRP spiked in buffer or diluted human serum was collected and fitted into an equivalent electrical circuit model. Change in resistance was found to be the parameter most sensitive to change in CRP concentration. The sensor response was linear from 0.1 ng/mL to 1 microg/mL in both buffer and 5% human serum samples. The CRP samples were validated using a commercially available ELISA for CRP detection. Hence, the viability of IDEs and EIS for the detection of serum biomarkers was established without using labeled or probe molecules.
Article
Microfluidics has the potential to revolutionize the way we approach cell biology research. The dimensions of microfluidic channels are well suited to the physical scale of biological cells, and the many advantages of microfluidics make it an attractive platform for new techniques in biology. One of the key benefits of microfluidics for basic biology is the ability to control parameters of the cell microenvironment at relevant length and time scales. Considerable progress has been made in the design and use of novel microfluidic devices for culturing cells and for subsequent treatment and analysis. With the recent pace of scientific discovery, it is becoming increasingly important to evaluate existing tools and techniques, and to synthesize fundamental concepts that would further improve the efficiency of biological research at the microscale. This tutorial review integrates fundamental principles from cell biology and local microenvironments with cell culture techniques and concepts in microfluidics. Culturing cells in microscale environments requires knowledge of multiple disciplines including physics, biochemistry, and engineering. We discuss basic concepts related to the physical and biochemical microenvironments of the cell, physicochemical properties of that microenvironment, cell culture techniques, and practical knowledge of microfluidic device design and operation. We also discuss the most recent advances in microfluidic cell culture and their implications on the future of the field. The goal is to guide new and interested researchers to the important areas and challenges facing the scientific community as we strive toward full integration of microfluidics with biology.
Article
Other than concentrating the target molecules at the sensor location, we demonstrate two distinct new advantages of an open-flow impedance-sensing platform for DNA hybridization on carbon nanotube (CNT) surface in the presence of a high-frequency AC electric field. The shear-enhanced DNA and ion transport rate to the CNT surface decouples the parasitic double-layer AC impedance signal from the charge-transfer signal due to DNA hybridization. The flow field at high AC frequency also amplifies the charge-transfer rate across the hybridized CNT and provides shear-enhanced discrimination between DNA from targeted species and a closely related congeneric species with three nucleotide mismatches out of 26 bases in a targeted attachment region. This allows sensitive detection of hybridization events in less than 20 min with picomolar target DNA concentrations in a label-free CNT-based microfluidic detection platform.
Article
Microfluidic flow cells combined with an interdigitated array (IDA) electrode and/or individually driven interdigitated electrodes were fabricated and characterized for application as detectors for flow injection analysis. The gold electrodes were produced by a process involving heat transfer of a toner mask onto the gold surface of a CD-R and etching of the toner-free gold region by short exposure to iodine-iodide solution. The arrays of electrodes with individual area of 0.01cm(2) (0.10cm of lengthx0.10cm of width and separated by gaps of 0.05 or 0.03cm) were assembled in microfluidic flow cells with 13 or 19mum channel depth. The electrochemical characterization of the cells was made by voltammetry under stationary conditions and the influence of experimental parameters related to geometry of the channels and electrodes were studied by using K(4)Fe(CN)(6) as model system. The obtained results for peaks currents (I(p)) are in excellent agreement with the expected ones for a reversible redox system under stationary thin-layer conditions. Two different configurations of the working electrodes, E(i), auxiliary electrode, A, and reference electrode, R, on the chip were examined: E(i)/R/A and R/E(i)/A, with the first presenting certain uncompensated resistance. This is because the potentiostat actively compensates the iR drop occurring in the electrolyte thin layer between A and R, but not from R to each E(i). This is confirmed by the smaller difference between the cathodic and anodic peak potentials for the second configuration. Evaluation of the microfluidic flow cells combined with (individually driven) interdigitated array electrodes as biamperometric or amperometric detectors for FIA reveals stable and reproducible operation, with peak heights presenting relative standard deviations of less than 2.2%. For electrochemically reversible species, FIA peaks with enhanced current signal were obtained due to redox cycling under flow operation. The versatility of microfluidic flow cells, produced by simple and low-cost technique, associated with the rich information content of electrochemical techniques with arrays of electrodes, opens many future research and application opportunities.
Article
A small-volume voltammetric detection of 4-aminophenol (PAP) has been developed using an interdigitated array (IDA) microelectrode cell in order to apply the IDA to electrochemical enzyme immunoassay. The signal of PAP at the IDA was steady state, and its magnitude was amplified compared with that of the usual single electrode due to redox cycling of PAP between the two finger sets of the IDA. A linear relationship between PAP concentration and cathodic limiting current was obtained from 1 to 1000 microM, reproducibly. The minimum sample volume in the measurement was reduced to 800 nL. High sample throughput of less than 1-min detection time per sample was achieved on 2-10-microL PAP samples. This IDA cell was applied to the electrochemical enzyme immunoassay of mouse IgG. Alkaline phosphatase was used as the enzyme label. The mouse IgG concentration was evaluated by detecting the concentration of PAP, which is the product of enzymatic reaction of the substrate, 4-aminophenyl phosphate (PAPP). Anti-mouse IgG was covalently immobilized on the glass surface of the small-volume immunowells by carbodiimide coupling. The assay range was 10-1000 ng/mL using 10-microL sample and 20-microL substrate solutions.
Article
A finite-element simulation study has been made of the effect upon the uncompensated resistance, U, of the size of a reference electrode positioned at various distances above the center of an inlaid-disk working electrode. The idealized reference electrode is treated as a conducting circular disk embedded in a cylindrical insulator. Two effects are encountered, in addition to the expected diminution in U as the reference electrode approaches the working electrode. A "backwater effect", reducing U, arises from the avoidance of the Luggin probe by the current lines. A "short-circuiting" effect, enhancing U, arises if those current lines pass through the reference electrode on their way to the counter electrode. Two detrimental effects of the intrusion of a finite-sized reference electrode into the vicinity of the working electrode--a reduction in the total current and the perturbation of the current density distribution-are also briefly examined. It is demonstrated that U may be reduced indefinitely by decreasing the working-to-reference gap, but, the Luggin probe must have a diameter of one-fourth or less of that of the working electrode if significant shielding is to be avoided.
Article
Integration of microelectrodes in microfluidic devices has attracted significant attention during the past years, in particular for analytical detections performed by direct or indirect electrochemical techniques. In contrast there is a lack of general theoretical treatments of the difficult diffusion-convection problems which are borne by such devices. In this context, we investigated the influence of the confining effect and hydrodynamic conditions on the steady-state amperometric responses monitored at a microband electrode embedded within a microchannel. Several convective-diffusive mass transport regimes were thus identified under laminar flow on the basis of numerical simulations performed as a function of geometrical and hydrodynamic parameters. A rationalization of these results has been proposed by establishing a zone diagram describing all the limiting and intermediate regimes. Concentration profiles generated by the electrode across the microchannel section were also simulated according to the experimental conditions. Their investigation allowed us to evaluate the thickness of the diffusive-convective layer probed by the electrode as well as the distance downstream from which the solution becomes again homogeneous across the whole microchannel section. Experimental checks of the theoretical principles delineated here have validated the present results. Experiments were performed at microband electrodes integrated in microchannels with aqueous solutions of ferrocene methanol under pressure-driven flow.
Article
Impedance biosensors are a class of electrical biosensors that show promise for point-of-care and other applications due to low cost, ease of miniaturization, and label-free operation. Unlabeled DNA and protein targets can be detected by monitoring changes in surface impedance when a target molecule binds to an immobilized probe. The affinity capture step leads to challenges shared by all label-free affinity biosensors; these challenges are discussed along with others unique to impedance readout. Various possible mechanisms for impedance change upon target binding are discussed. We critically summarize accomplishments of past label-free impedance biosensors and identify areas for future research.
Optimization of interdigitated electrodes in electric field distribution and thermal effect
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