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The performance of a gamma-type stirling water dispenser with twin wavy plate heat exchangers

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Today, households increasingly depend on water dispensers as necessary appliances. In this way, the demand for water dispensers with environmentally friendly systems is rising around the globe because there are no eco-friendly alternative water dispensers in the global market as alternatives to vapor compression refrigeration systems. In the present work, the improved Stirling water dispensers for cold and hot water are presented as an environmentally friendly alternative. A gamma-type Stirling water dispenser is improved by integrating twin wavy plate heat exchangers with varying dimensions. A thermodynamic model is developed to carry Schmitt's vision of overcoming the Stirling water dispenser to fruition. The suitable sizes of both heat exchangers are determined to achieve higher heat removal rates and a higher coefficient of performance (COP). Due to the heat exchanger's optimal size, the water cooler generates a cooling load of about 1.4 kW and a heating load of about 4 kW. A suitable and adequate tendency is identified by comparing the data from the past and the present. The performance of the gamma Stirling water dispenser was improved by about 22% as a result of using twin wavy plate heat exchangers.
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Case Studies in Thermal Engineering 39 (2022) 102464
Available online 1 October 2022
2214-157X/© 2022 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/by/4.0/).
The performance of a gamma-type stirling water dispenser with
twin wavy plate heat exchangers
Ammar S. Easa
a
,
b
,
*
, Wael M. El-Maghlany
c
, Mohamed M. Hassan
c
,
Mohamed T. Tolan
a
,
d
a
Mechanical Department, Faculty of Technology and Education, Suez University, Suez, Egypt
b
Department of Mechanical Power Engineering, El-Arish High Institute for Engineering and Technology, El-Arish, North Sinai, Egypt
c
Mechanical Engineering Department, Faculty of Engineering, Alexandria University, Egypt
d
Faculty of Technological Industries, King Salman International University, South Sinai, Egypt
ARTICLE INFO
Keywords:
Water dispenser
Heat pump
Gamma- stirling
Wavy plate heat exchanger
ABSTRACT
Today, households increasingly depend on water dispensers as necessary appliances. In this way,
the demand for water dispensers with environmentally friendly systems is rising around the globe
because there are no eco-friendly alternative water dispensers in the global market as alternatives
to vapor compression refrigeration systems. In the present work, the improved Stirling water
dispensers for cold and hot water are presented as an environmentally friendly alternative. A
gamma-type Stirling water dispenser is improved by integrating twin wavy plate heat exchangers
with varying dimensions. A thermodynamic model is developed to carry Schmitts vision of
overcoming the Stirling water dispenser to fruition. The suitable sizes of both heat exchangers are
determined to achieve higher heat removal rates and a higher coefcient of performance (COP).
Due to the heat exchangers optimal size, the water cooler generates a cooling load of about 1.4
kW and a heating load of about 4 kW. A suitable and adequate tendency is identied by
comparing the data from the past and the present. The performance of the gamma Stirling water
dispenser was improved by about 22% as a result of using twin wavy plate heat exchangers.
Nomenclature
A Surface area, m
2
f Friction
h Convection coefcient, W/m
2
K
i Net number, pores/inch
k Conductivity, Wm
1
k
1
m The mass ow rate, kg/s
N Speed, rpm
NTU Number of transfers of units
P Power, W
p Pressure, Pa
* Corresponding author. Mechanical department, Faculty of Technology and Education, Suez University, Suez, Egypt.
E-mail address: ammar.saad60@suezuniv.edu.eg (A.S. Easa).
Contents lists available at ScienceDirect
Case Studies in Thermal Engineering
journal homepage: www.elsevier.com/locate/csite
https://doi.org/10.1016/j.csite.2022.102464
Received 13 June 2022; Received in revised form 17 September 2022; Accepted 30 September 2022
Case Studies in Thermal Engineering 39 (2022) 102464
2
CL Cooling load, W
HL Heating load, W
R Gas constant, J kg
1
K
1
r Crank radius, m
Re Reynold number
S Stroke, m
T Temperature, K
t Time, s
V Volume, m
3
re expansion crank radius
rc compression crank radius
Y Movement
x,y Coordinates, m
Greek letters
ε
Regenerator effectiveness
Φ
C
Compression cylinder bore, m
ɸ
E
Expansion cylinder bore, m
Ɵ
Crank angle, degree
μ
Viscosity, kg m
1
s
1
ρ
Density, kg m
3
Ψ Porosity
Subscripts
C Compression spac
ch Charging
Co Condenser
cw Cooling water
D Displacer
E Expansion space
Ev Evaporator
h Hydraulic
max Maximum
min Minimum
In Inner conditions
Out Outer conditions
p Piston
R Regenerator
Sc Schmidt
sw Swept
t Total
th Thermal
w The wire of the regenerator
1. Introduction
Clean water is vital to human health. Our bodies should have above 50% water to be healthy and t. Drinking pure water is critical.
Water dispensers are handy for cold and hot water. These days, it is almost impossible to live without a water dispenser. Water dis-
pensers utilize vapor compression refrigeration (VCR), which uses refrigerants that are harmful to the environment and use a lot of
energy [15]. A convention was ratied in the United Kingdom in 1987 to avoid additional ozone layer destruction due to CFC
emissions. According to the Montreal Protocol, the CFC group of refrigerants was the primary cause of ozone layer depletion and
should be outlawed by 2010 [6]. In addition to improving VCR, two signicant issues (global warming owing to HCFC uid usage and
increased refrigeration demand worldwide) have motivated engineers to explore alternatives to vapor-compression refrigeration. In
contrast, using ecologically friendly uids and enhanced energy efciency leads to novel refrigerants and technologies like Stirling
refrigerators [7]. Robert Stirling came up with the Stirling machine, a heat engine with an external heat source. As a result, Stirling
machines were eco-friendly devices [811]. Closed regenerative thermodynamic cycles were the most common, such as the Stirling
refrigeration cycle [12]. Stirling machines were perfect for refrigerators due to their high performance, low power consumption, low
starting power, rapid cooling, and compact size [1316]. There were different Stirling machines: gamma, alpha, and beta. The
thermodynamic cycles of any arrangement were the same, regardless of the mechanical design. The alpha type features a twin-cylinder
A.S. Easa et al.
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3
layout with a single piston in each cylinder [17]. In comparison, the displacer and a piston of beta-type were situated in a twin cylinder.
The gamma-type Stirling machine consists of a piston and a displacer, each in its cylinder [18]. The beta machines were smaller than
the gamma and alpha types [19]. Stirling machines were affected by the properties of the working uid. Working uids such as ni-
trogen, Helium, and hydrogen were typically utilized, hydrogen providing the best performance. Nonetheless, Helium was less harmful
than nitrogen [20]. Furthermore, Helium has high specic heat and conductivity [21].
Multi-objective optimization of a gamma Stirling refrigerator based on analytical and experimental data for air, Helium, or carbon
dioxide as a working uid was examined [22]. The working uid of Helium or air produced the best COP results. The cooling load and
COP employing air and helium rise as the charge pressure increases, and as the speed of the refrigerator rises, so does the cooling load.
A numerical assessment of a beta-type refrigerator employing a tube-shaped heat exchanger tted with twisted tapes has been
investigated [23]. The ndings revealed that increasing the number of twisted tapes improves the performance. The refrigerator
powered by a solar heat engine produced around 0.00028 TR/CC and COP =0.529 at 800 rpm. An alpha Stirling refrigerator was
numerically investigated with various operating uids in FORTRAN [24]. Using hydrogen as a working uid improves the re-
frigerators performance because of its high specic heat and low-pressure losses. At 800 rpm, the refrigerator generates a cooling
power of 477 W at a COP of 2.77. Control volume analysis was used to investigate the thermodynamics of an alpha-type Stirling
refrigerator [25]. The operating uid was air. It is found that the refrigerators heat transfer surface area increases its efciency.
Meanwhile, the design was suitable for Stirling refrigerators based on the ndings of the control volume study. An experimental
examination of a beta Stirling cooler using air as a working gas was investigated [26]. The regenerators thermal losses were included
in the study. The maximum cooling load was obtained at a regenerator porosity of roughly 85%. A solar duplex Stirling refrigerator was
studied analytically using numerical thermodynamics [27]. Thermal conduction differences between the solar Stirling refrigerators
heat reservoirs and working uid were investigated. At COP =0.5307, the refrigerator produced around 2480 W. A beta-type Stirling
coolers performance was studied experimentally and analytically using Helium as a working uid [28]. Increasing the charging
pressure and operation speed results in lower operating temperatures. A numerical analysis of the Stirling refrigerators performance
as a dual unit was conducted [29]. Helium, air, nitrogen, or hydrogen are all suitable working uids. The results show that Helium is
the most effective operating uid for the refrigerator. An elliptical tube heat exchanger and a cylinder with various bores were used to
study the Beta Stirling refrigerators performance [30]. Evaporator and condenser tubes were 33% more efcient using elliptical
cross-section tubes. At a 0.2 elliptical ratio, using oval tubes in the condenser and evaporator increases the cooling load by around 24%.
A 25% increase in cooling load may be achieved using compression to expansion bore ratio. A Stirling/Pulse tube hybrid refrigeration
model and its verication were examined [4]. The results of an experiment support the theoretical hypothesis. They agree on both
stagestemperature-cooling capability and acoustic power and pressure. The theoretical model explains a phase change in the allo-
cation of inter-stage cooling capacity. It may also be used to explicitly examine the thermodynamic features of Stirling/pulse tube
hybrid refrigerators theoretically. A thermoacoustic-Stirling refrigeration system for recovering low to medium-grade waste heat has
been studied numerically by Ref. [15]. The thermoacoustic properties of the system were thoroughly investigated to comprehend its
operation and cooling performance. This system was also tested for the effects of temperature and pressure on its thermodynamic
performance. At a refrigeration temperature of 10 C, a 2 kW-class compressor for air-conditioning refrigeration may achieve a COP of
more than 0.62 under ambient temperature conditions of 50 C. An ideal second-order thermal model with loss effects was used [31].
The Stirling refrigerators working gas temperature and overall performance were studied concerning the shuttle heat loss in the
differential equations. A Study of operating parameters (temperature, pressure, and frequency) on refrigeration machine performance
has also been carried out via parametric means. According to the data, using a lower frequency or more signicant pressure might
boost performance. Stirling/pulse tube hybrid refrigeration has been researched numerically and experimentally [32]. The system can
achieve cooling capacities of 8.8 W at 80 K and 0.81 W at 30 K with an input electric power of 245 W. A study of the free-piston Stirling
heat pumps temperature adaptability was conducted by Ref. [33]. SAGE software is used to analyze the performance of an electrically
driven free-piston Stirling heat pump. The numerical simulation results show that 1 kW of electricity, 40 C of heating temperature,
and 20 C of ambient temperature can be used to generate 2409 W of heating capacity. Multi-stage heat-driven piston-coupled
thermoacoustic Stirling cooler modeled numerically by Ref. [34]. The piston design method was explained based on the principle
of acoustic impedance matching. Optimized systems were used to run a variety of simulations. Thermal-to-cooling Carnot efciency
was 23% at 873 K, and 130 K. Improve efciency and cooling capacity by more than 60% and 80%, respectively, over the previous
model.
Due to restricted manufacturing volume and operating conditions (high temperature and pressure), Stirling cycle devices are costly
to build. Stirling machines, notable refrigerators, have been studied for almost a century. The ndings demonstrate performance gains,
and further applications are examined. Domestic or commercial refrigeration seldom uses Stirling cycle cooling at moderate/ambient
temperatures. Stirling refrigerators with average temperatures, where high operating temperature and pressure are not needed, have
lower mass manufacturing costs than Stirling engines. Most recently, the Sterling cycle has been proposed as a water dispenser to use
the waste heat generated by the hot heat exchanger. Numerical analysis of alpha-type dispensers was investigated by Ref. [36]. The
effectiveness of the dispenser is evaluated using a mathematical model based on Schmidt analysis. The researchers obtained a tem-
perature of 95Celsius for their water using Stirling water dispensers instead of electric heaters. Also, Stirling water dispenser per-
formance was studied experimentally to reduce energy consumption and improve efciency by utilizing the waste heat of both pistons
friction [37]. Water jackets can use the waste heat produced by piston friction to enhance the efciency of the Stirling water dispenser.
Using the waste heat of both pistons at 1200 rpm increases the heating and cooling loads of the current water dispenser by about 2952
W and 834 W, respectively.
Wavy ns dominate straight ns in terms of heat transmission. However, most research on Stirling machines now in existence
focuses on shell and tube or tubular heat exchangers. It is unknown how well the Stirling machine, which may be used in the heat
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
4
recovery process, performs while utilizing wavy plate heat exchangers. Numerically parametric research on large-size wavy plate heat
exchangers is studied by Ref. [38] to ll the gap in the comprehensive design knowledge for large-size wavy plate heat exchangers with
improved efciency. The gamma-type Stirling water dispenser performance using twin wavy plate heat exchangers has not yet been
studied from previous publications and the authors knowledge. This work uses twin wavy plate heat exchangers at various dimensions
Fig. 1. The schematic drawing for the proposed system.
Fig. 2. Heat exchangers with wavy plates.
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
5
to enhance the gamma-type Stirling water dispenser performance.
2. Water dispenser analysis
Reversible Stirling cycles are used to construct the suggested water dispenser, which provides the highest potential performance.
The current work illustrates that the proposed water dispenser utilizes a Gamma-type Stirling water dispenser with a typical crank
mechanism. Three heat exchangers are included in the proposed refrigerator, a twin-cylinder design made of power and displacer
pistons with a 90-degree phase angle, as seen in Fig. 1. The offered water dispenser uses twin wavy plate heat exchangers. The
dimension of the wavy plate heat exchangers is illustrated in Fig. 2. It is planned to utilize a wire mesh as a regenerator. Helium has
been chosen as the working uid. When performing a Schmidt analysis of the proposed refrigerator, it is essential to consider the
pressure drops via the heat exchangers and their linked sections.
2.1. Thermodynamic model
An original crank mechanism is used to open and close the Gamma Stirling water dispenser. The actual movement of the two
pistons is based on the direction of the rst piston [39] and can be considered, respectively, as follows:
YD=r×1cos(θ) + 1
re1
1 (re2×sin2θ
(1)
YC=r×1cosθ
π
/
2
+1
rc1
1 (rc2×sin2θ
π
/
2

(2)
Both the expansion and compression spaces have different volumes, which are itemized below:
VE=VE,sw
2×1cos(θ) + 1
re1
1 (re2×sin2θ
(3)
VC=VE,sw
2×1cos(θ) + 1
re1
1 (re2×sin2θ
+VC,sw
2×1cosθ
π
/
2
+1
rc1
1 (rc2×sin2θ
π
/
2

(4)
The total water dispenser volume is as follows:
VT=VE++VEv +VR+VCo +VC(5)
The regenerator temperature is as follows according to Schmids model [1]:
TR=TCTE
ln TC
TE
(6)
The total mass of the working gas is:
mT=p(VE+VEv)
R TE
+VR
R TR
+(Vc+VCo)
R TC=pchVmax
RTch
(7)
Thus, the instantaneous pressure [8] is:
p=mT
(VE+VEv)
RTE+VR
RTR+(VC+VCo)
RTC(8)
Reynolds numbers for the proposed water dispenser were calculated, and the conservation of mass equation was applied to the
workspaces of the dispense as follows [40]:
ReEv =4m.
π
dh
μ
Ev
(9)
ReR=16 m.(1
ψ
)
π
dw
μ ψ
R
(10)
ReCo =4m.
π
dh
μ
Co
(11)
The cooling and heating rates are calculated as follows:
CL =NpEdVE=UCoACo (LMTD) = m.
CoCpCo (TiTo) = m.
CwCpCw (TiTo)(12)
HL =NpCdVC=UEvAEv (LMTD) = m.
EvCpEv (TiTo) = m.
CwCpCw (TiTo)(13)
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6
The working uids heat transfer coefcient and friction factor were determined using the following relationships [38]:
Nu =Nu0EAEPp EPt EPh EPL ELw (14)
Nu0=212.7273 Re0.212 +70.66.1Pr
1
/
3
for turbulent flow (15)
NU0=0.1201 Re0.5915 +7.0691Pr
1
/
3
for laminar flow (16)
EA=0.9556 e0.00415A
Lref +0.001863 e0.484A
Lref for turbulent flow (17)
EA=0.7252 e0.06254A
Lref (18)
EPp =4.416 Pp
Lref 0.5747
0.3751 (19)
EPt =0.05957 Pt
Lref 1.412
+0.9399 (20)
EPh =0.03096 e0.008399Ph
Lref +0.9953 e5.439106Ph
Lref (21)
EPL =0.4277 e0.003036PL
Lref +1.003 e2.346105PL
Lref (22)
ELw =120.5Lw
Lref 1.264
+0.6543 for laminar flow (23)
ELw =280.1Lw
Lref 1.756
+0.9309 for turbulent flow (24)
The heat exchangers pressure drops through can be determined as follows:
f=ɸIn
l
p
ρ
v2(25)
f=f0EAEPp EPt EPh EPL EPW (26)
f0=1.852 Re0.554 for laminar flow (27)
f0=2.993 Re0.582 for turbulent flow (28)
EPp =591.7Pp
Lref 3.184
+0.03583 (29)
EPt =0.2424 PPt
Lref 1.705
+0.7576 (30)
EPh =8.11 Ph
Lref 0.9604
+0.9499 (31)
EPL =0.001159 PL
Lref 0.9786
(32)
ELw =1.165 106Lw
Lref 3.353
+0.6695 (33)
A.S. Easa et al.
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7
EA=0.5001 e0.13492A
Lref +9.552 105e0.9422A
Lref (34)
The pressure drop through the regenerator as a consequence of variable ow was considered using the following equation [23]:
log(fR) = 1.73 0.93 log(ReR)if 0<ReR60 (35)
log(fR) = 0.714 0.365 log(ReR),if 60 <ReR1000 (36)
log(fR) = 0.015 0.125 log(ReR),if ReR>1000 (37)
ψ
=11000i
25.4×
π
4dw(38)
ΔpR=fRlR(1
ψ
)(
ψ
dw)
ρ
Rv2
R2(39)
The regenerator effectiveness is dened as follows:
ε
=NTUR/(1+NTUR)(40)
NTUR=2StR×lRdh,R(41)
StR=0.595 Re0.4
R.PrR(42)
NTUR=2×0.595
Re0.4
R.PrRlRdh,R(43)
The following are the coefcients of performance for refrigerators and heat pumps of the proposed Gamma water dispenser:
COPref =CLW(44)
COPhp =HLW(45)
2.2. Computer program
Spreadsheet-based computer software was created to analyze the numerical performance of the current water dispenser throughout
one cycle at a 1.0-degree crank-angle step, with all parameters computed immediately as the crank-angle was increased. The
refrigerated space temperature is maintained at 4 C. In comparison, the cooling water temperature is maintained at 25 C, and the
temperature of the heated space is maintained at 95 C. The effectiveness of the wire net regenerator remained at or above 97%
throughout the test. The operational parameters and refrigerator COP were adjusted until the optimal dimensions were found, which
resulted in better refrigerator COP, heat pump COP, cooling load, and heating load.
3. Results and discussion
In order to enhance the performance of the Stirling water dispenser, twin wavy plate heat exchangers were investigated as hot and
Fig. 3. COP and heating/cooling loads of the water dispenser versus wavy amplitude of the heat exchangers.
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
8
cold heat exchangers. The heating and cooling loads and the heat pump/refrigeration COP of the Stirling water dispenser were
investigated concerning the wavy amplitude, plate pitch, wavelength, length, height, thickness, charged pressure, and rotating speed
of the plates.
3.1. Inuence of the heat exchanger wavy amplitude on the water dispenser performance
The inuence of the wavy amplitude of the heat exchanger on the ref/HP COPs and the heating/cooling loads of the water dispenser
at a different wavy amplitude is shown in Fig. 3. A wavy plate heat exchanger with an amplitude of 0.0 m (the straight plate) is used as
a reference line. The wavy amplitude of twin heat exchangers is studied from 0 m to 0.02 m. The increased wavy amplitude improves
the heating/cooling loads due to the increase of heat transfer coefcient of both heat exchangers. Specically, for the wavy amplitudes
of 0.02 m, heating/cooling loads by 21.16% and 22.63%. On the other hand, the refrigerator COP and heat pump COP has also
increased as wavy amplitude increases by about 89% and 119%, respectively, due to the increase in heat transfer coefcients.
3.2. Effect of plate pitch of the heat exchangers on the water dispenser performance
Fig. 4 displays the effect of varying the plate pitch of the heat exchanger on the ref/HP COPs and the heating/cooling loads of the
water dispenser. Twin heat exchangers are analyzed, focusing on the plate pitch between 0.002 and 0.022 m. Plate pitch discoveries
have a signicant impact on the performance of the water dispenser. Heating/cooling loads are reduced by 17.84 and 16.12%,
respectively, when plate pitch is 0.022 m. Conversely, as plate pitch rises, the COP of a refrigerator decreases by about 54%, and the
COP of a heat pump decreases by about 47%. Because of a higher Reynolds number, narrower plate pitch has a combined effect that
increases the heat transfer coefcient. One can say that the faster air moves, the more efciently heat are transferred through con-
vection. The air velocity rises as the plate pitch decreases because the shorter hydraulic radius of the two heat exchangers causes an
increase in air velocity.
3.3. Inuence of heat exchanger plate thickness on the water dispenser performance
The impact of the plate thickness of both heat exchangers on the COPs and the heating/cooling loads of the water dispenser at a
different plate thickness is exposed in Fig. 5. A wavy plate heat exchanger with an plate thickness of 0.2 mm (the thin plate) is used as a
reference line. The plate thickness of twin heat exchangers is studied from 0.2 to 2.2 mm. The increased plate thickness improves the
Fig. 4. COP and heating/cooling loads of the water dispenser versus plate pitch of the heat exchangers.
Fig. 5. COP and heating/cooling loads of the water dispenser versus Plate thickness of the heat exchangers.
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
9
heating/cooling loads due to the heat transfer coefcient of both heat exchangers. Specically, for the plate thickness of 2.2 mm,
heating/cooling loads by 22.20% and 15.42%. On the other hand, the refrigerator COP and heat pump COP have also improved as
plate thickness increased by about 119% and 109%, respectively, because of the heat transfer coefcient increase. Furthermore, the
laminar and turbulent regimes demonstrate that plate thickness enhances efciency; however, in the laminar regime, plate thickness
increases effectiveness more slowly than it does in the turbulent regime [38]. Higher convection heat transfer is achieved due to the
increased velocity inside the greater plate thickness [41], resulting in a reduction in the temperature of the hot Helium released from
the plate due to its increased thickness.
3.4. Effect of plate height of the heat exchangers on the water dispenser performance
Fig. 6 displays the effect of varying the plate height of the heat exchanger on the ref/HP COPs and the heating/cooling loads of the
water dispenser. Twin heat exchangers are analyzed, focusing on the plate height between 0.005 and 0.055 m. Plate height discoveries
have an essential impact on the performance of the water dispenser. Heating/cooling loads are increased by 28.51 and 14.32%,
respectively, when plate height is 0.055 m. On the other hand, cooling and heating loads have also improved as plate height increased
by about 19% and 22%, respectively. Due to an increase in channel cross-sectional area, the volumetric airow rate signicantly rises
when plate height is raised. This implies that the rate of heat transmission will likewise rise considerably.
3.5. Effect of heat exchanger plate length on the water dispenser performance
Fig. 7 illustrates how the heat exchanger plate length affects the Stirling water dispensers performance at various values of the
plate length. Compared to 0.15 m plate length, the refrigeration COP is improved by roughly 116.9% at 0.05 m plate length. Addi-
tionally, it raises the heat pumps COP by approximately 89.83%. On the other hand, for shorter plate lengths, cooling and heating
loads have also increased by almost 23% and 19%, respectively. The longer the plate length, the air has more time to remain in contact
Fig. 6. COP and heating/cooling loads of the water dispenser versus Plate height of the heat exchangers.
Fig. 7. COP and heating/cooling loads of the water dispenser versus Plate length of the heat exchangers.
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
10
with the plate wall. Additionally, when the plat length grows, the water dispensers dead volume rises, pressure losses via the heat
exchanger increase, and energy consumption rises.
3.6. Effect of the wavelength of the heat exchangers on the water dispenser performance
Fig. 8 shows the impact of the heat exchangers wavelength on the ref/HP COPs and heating/cooling loads of the water dispenser at
various wavelengths. The reference line is a wavy plate heat exchanger with a shorter wavelength of 0.02 m. Twin heat exchangers
wavelengths between 0.02 and 0.07 m are investigated. Because the longer wavelength improves both heat exchangersheat transfer
coefcients, the heating and cooling loads are improved. Heating and cooling demands are 23% and 19% for wavelengths of 0.07 m.
On the other hand, when wavelength grows, the COP of a refrigerator and a heat pump has also increased by around 131.44% and
94.91%, respectively.
Fig. 8. COP and heating/cooling loads of the water dispenser versus wavelength of the heat exchangers.
Fig. 9. COP and cooling load of the water dispenser versus charging pressures at different frequencies.
Fig. 10. Heating load and COP of the water dispenser versus charging pressures at different frequencies.
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
11
3.7. Effect of charging pressure on the water dispenser performance
Fig. 9 depicts the cooling power and ref COP of the present water dispenser at various frequencies as a function of charging
pressure; the more signicant rise in setting pressure, the greater the cooling capacity and the lower the ref COP. The mass of the
operating uid rises because of an increase in charge pressure. However, pressure losses rise as the charged mass increases, requiring
more power to operate the water dispenser. Fig. 10 shows how the charging pressure change impact both heating load and HP COP,
with higher charging pressures resulting in a higher heating load and lower HP COP. Helium range has an ideal speed range of 800
revolutions per minute. As long as leaks are avoided, the water dispenser may generate 1400 W of cooling power and about 4000 W of
heating power.
3.8. Comparison between the current work with the previous studies
Table 1 compares the present work to those of the past. Comparing present ndings to prior ones demonstrates an acceptable
pattern. Contrasts show that the recommended water dispenser detects a 22% increase in heating load and a 19% increase in cooling
load.
4. Conclusions
This paper has studied the performance of a Stirling water dispenser with an evaporator and a condenser made of twin wavy plate
heat exchangers. The water dispensers primary dimensions for improved ref/HP COP and more signicant cooling/heating load were
discovered. The following are the most important ndings:
Table 1
Evaluation of current and previous work.
Frequency, rpm 100 200 300 400 500 600 700 800 1000 1200
Cooling load, present work 0.38 0.59 0.88 1.19 1.35 1.50 1.77 1.99 2.17 2.63
Heating load, present work 0.59 0.92 1.46 1.86 2.73 3.10 3.92 4.49 5.00 5.56
Cooling load [36], 2019. 0.11 0.20 0.29 0.38 0.47 0.56 0.66
Heating load [36], 2019. 0.16 0.33 0.51 0.67 0.85 1.02 1.17
Cooling load [1], 2021. 0.30 0.59 0.85 1.10 1.32 1.53 1.71 1.88 2.17 2.38
Heating load [1], 2021. 0.36 0.74 1.14 1.54 1.96 2.38 2.82 3.28 4.22 5.21
Cooling load [23], 2019. 0.14 0.28 0.6 0.84 0.94 0.92 0.72
Table 2
The proposed water dispenser Dimensions.
Description Dimensions
Piston cylinder diameter 0.1 m
Displacer cylinder diameter 0.1 m
Stroke 0.1 m
Phase angle 90
The cold heat exchanger (wavy plate)
Amplitudes of the double wavy pattern 0.02 m
Plate height 0.055 m
The thickness of the plate 0.0025 m
Wavelength 0.07 m
Plate pitch 0.025 m
Plate length 0.05 m
Regenerator (wire net)
Regenerator Length 0.035 m
Wire net 200 pores per inch
The hot heat exchanger (wavy plate)
Amplitudes of the double wavy pattern 0.02 m
Plate height 0.055 m
The thickness of the plate 0.0025 m
Wavelength 0.07 m
Plate pitch 0.025 m
Plate length 0.05 m
Operating condition
Charged pressure 5 bars
Rotational speed 800 rpm
Working uid Helium
A.S. Easa et al.
Case Studies in Thermal Engineering 39 (2022) 102464
12
The suitable dimensions of both heat exchangers are listed in Table 2 to achieve higher heat removal rates and a higher coefcient
of performance (COP).
The proposed water dispenser develops 1.4 kW of cooling load and 4 kW of the heating load.
The water dispenser can be produced to test its efcacy in a virtual environment utilizing the calculated dimensions.
A suitable and adequate tendency is identied by comparing the data from the past and the present.
The COP of the gamma Stirling water dispenser was improved by about 22% due to using twin wavy plate heat exchangers.
The use of twin wavy plate heat exchangers improves the Heating load of the Stirling water dispenser by about 37% compared to
using shell and tube heat exchangers.
The use of twin wavy plate heat exchangers improves the cooling load of the Stirling water dispenser by about 19% compared to
tubular heat exchangers having inserted twisted tapes.
The Stirling water dispensers have a higher cooling/heating load and a suitable COP. It is suggested to be manufactured and
presented in the market as an environmentally friendly alternative
CRediT authorship contribution statement
Ammar S. Easa: Conceptualization, Writing original draft, Resources, Methodology, Formal analysis, Investigation, numerical
approach, Writing review & editing. Wael M. El-Maghlany: Conceptualization, Resources, Methodology, Formal analysis, Inves-
tigation, Writing review & editing. Mohamed M. Hassan: Conceptualization, Formal analysis, Investigation, Writing review &
editing. Mohamed T. Tolan: Methodology, Writing review & editing, Formal analysis.
Declaration of competing interest
The authors declare that they have no known competing nancial interests or personal relationships that could have appeared to
inuence the work reported in this paper.
Data availability
No data was used for the research described in the article.
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Water dispensers are considered essential. So, water dispensers that use vapor-compression urgently need more energy-saving and environmentally friendly alternatives. Stirling water dispensers are a suitable option. However, the waste heat generated via friction between the pistons and their cylinders decreases the cooling load and power consumption. The present work uses the waste heat of both piston friction via water jackets to save energy and improve Stirling water dispenser performance. The result indicates that the heating and cooling loads of the present water dispenser are increased by about 2952 W and 834 W using the waste heat of both pistons at 1200 rpm. The increase of water flow rate within water jackets increases the heating and cooling loads due to the increased absorption of frictional heat. The comparison shows that the current water dispenser reveals an average increase in cooling load of up to 400 percent at low speeds and 61 percent at high speeds, and an increase in heating load of up to 390 percent at low speeds and 28 percent at high speeds.
Article
Water is one of the most important natural components of all life. Concerning the issue of water scarcity, desalination is a suitable solution to remove salts from salty water to increase freshwater resources. The present work experimentally analyses a Solar HDH system performance using a centrifugal humidifier at different rotating sprinkle speeds with various distributions of droplet slots. The effect of droplet slot distributions, rotating sprinkler speed, airflow rate, and feedwater flow rate on freshwater productivity are examined. The findings demonstrated that increasing the rotating sprinkler speed from 600 rpm to 1000 rpm increased about three times the daily freshwater productivity. Also, the maximum daily freshwater productivity was found at the specimen of one longitudinal line having 37 droplet slots. Increasing feedwater flow rate enhances hourly productivity by about 71% with 0.051 kg/s, 42% with 0.047 kg/s, 39% with 0.039 kg/s, and about 15% with 0.031 kg/s of feed water. Furthermore, at an airflow rate of about 0.044 kg/s, the highest hourly/daily productivity is 185%/139% higher than at 0.019 kg/s.
Article
Nowadays, numerous public buildings provide water dispensers to supply drinking water which causes more energy consumption. A typical water dispenser periodically heats and cools the water to ensure that hot, warm, and cold water are always available for the user. However, this mechanism is inefficient because the users do not request hot and cool water continuously. Ideally, the boiling and cooling schedule should follow the demand pattern to save electricity consumption. When no demand, a water dispenser can enter a sleep mode. Therefore, this study presents an automatic energy-saving strategy for a water dispenser based on user behavior. The proposed system allows the water dispenser to automatically determine the appropriate time to heat, boil, and enter sleep mode based on user behavior. The proposed control strategy involves several steps. First, it collects historical data, analyzes water consumption behavior. The sensors installed in the water dispenser collect water consumption data. Second, this study applies Recurrent Neural Networks with Long-Short Term Memory to predict future water consumption. Finally, the proposed system utilizes the prediction result to determine heating, cooling, and sleep mode schedule. This study uses a water dispenser on a university campus as a prototype to test the proposed system. The effectiveness of the proposed system is measured by two factors, namely electricity consumption, and customer satisfaction. These two parameters are chosen because the proposed system should reduce electricity consumption while maintaining hot and cold water availability whenever needed. According to the simulation results, the proposed controlling strategy can reduce electricity consumption up to 28% monthly while maintaining a service level of 97%. This result shows that the proposed system is a good control system for water dispensers. By applying this controlling system, public buildings could reduce their energy bills without sacrificing their provision of drinking water.
Article
In the present paper, the multi-criteria evaluation of a novel trigeneration cycle consisting of a Stirling engine, organic Rankine cycle, and an adsorption chiller has been investigated for domestic usage. The proposed cycle is evaluated from thermodynamic, environmental, and economic perspectives. Thermodynamic criteria include fuel energy saving ratio (FESR), exergy efficiency, the thermal efficiency of the Stirling engine, and the overall efficiency of the trigeneration system. Economic criteria consist of net present value (NPV), payback period (PB), present value percentage (PVP). Furthermore, CO2, CO, and NOx reduction ratios are approximated. A sensitivity analysis is conducted for determining the most critical criteria of the cycle and an optimization method is implemented to find the suitable size of the engine. The results reveal that the optimum size of the Stirling engine is 3.3 kW. Utilizing an engine with the aforementioned size will result in the overall efficiency of the system, FESR, and exergy efficiency becoming 76.5%, 42.13%, and 52.27%. Significant pollutants reduction was observed for the optimum prime mover size in which CO2, CO, and NOx were reduced by 28.87%, 64.9%, and 99.25%. Additionally, the economic analysis showed that the NVP and PB are 40,733 $ and 0.88 years.
Article
This paper presents the energy consumption analysis of the refrigerator and the effect of the condenser on it. According to the Bureau of Energy Efficiency (BEE), India, the energy efficiency of electric appliances is the key parameter for testing their performance before domestic use. For energy consumption analyses, the experimentation was conducted on the domestic refrigerator (165 L) top-mounted evaporator by retrofitting the refrigerator with an Elliptical Helical Coil Condenser (EHCC) and existing refrigerator with a Straight Tube Condenser (STC). Box-Behnken Design (BBD) is very significant in determining the significant factor and reducing the number of experiments. BBD has been performed to analyze the significance of factors ambient temperature, fresh food compartment temperature and the heat load in energy consumption, and the Coefficient of Performance (COP) of a refrigerator. The heat load and the ambient temperature are both very significant in determining the refrigerator's energy consumption. The most important thing is to increase the liquid content in the charge before it is supplied to the evaporator to extract more amount of heat to increase the cooling effect. The ANOVA (Analysis of Variance) results show that the ambient temperature and the heat load were more significant in increasing energy consumption and decreasing the COP and vice versa. The results of ANOVA and the experiment are very close; the R² value 0.995 precisely matches the R² adj. value 0.994. The statistical analysis using the Box-Behnken design produces a good fitting of the modeled and experimental data set. The present study aims to examine the effects of said factors and the condenser on the domestic refrigerator's energy consumption and COP. The study exhibits some enhancement in the COP to 2.59 contrary to 2.45 and energy consumption reduced to 1191 Wh from 1755 Wh during the trial of 24 h.
Article
The thermal protection technology for high-temperature environment has made great progress in recent years. Restricted by the harsh environment of oil drilling, the design and development of measurement-while-drilling instrument (MWD) for high-temperature wells are still a worldwide issue. Although quite a few scholars have proposed a variety of thermal protection schemes, the feasibility or practical using effect has not been fully verified. Through comparative analysis of various cooling methods, it is considered that the active cooling scheme based on split-Stirling refrigerator is feasible, and a set of active cooling system is designed. The temperature distributions on the circuit cabin are presented. The influences of the structure parameters of circuit cabin, circuit board and refrigerator, the thermal conductivity of insulation material, the cooling power of refrigerator, the circuit board power, the annulus and water eye temperature on the cooling effect are discussed. The results show that the circuit board structure parameters, the insulation material thickness and thermal conductivity, the ratio between circuit board power and cooling power of split-Stirling refrigerator, the temperature difference between water eye and annulus are the key parameters affecting the cooling effect.
Article
Water dispensers are currently one of the essential home items. The international marketplace for water dispensers uses a vapour compression refrigeration cycle, which spends a large amount of energy and uses environmentally harmful refrigerants. In the present work, a numerical and experimental investigation for obtaining hot and cold drinking water using the Stirling cycle is characterized by saving energy, being environment-friendly, rapidly reaching the required cooling or heating loads, and having the highest possible performance. The present work uses a tubular heat exchanger as both a cold and a hot heat exchanger. According to Schmidt's analysis, the optimal water dispenser dimensions is calculated and experimentally confirmed for higher cooling/heating loads. The experimental and numerical results concluded that the machine speed increases the cooling/ heating load at various charged pressure. Also, the increase in the charged mass improves the cooling/heating load. The water dispenser can produce about 3 kW of cooling load and about 7 kW of heating load at 4 bars of charged pressure and 1200 rpm.
Article
Heat pump technology can effectively reduce the energy consumption and environmental pollution caused by coal-fired heating. However, commonly used heat pump heating systems have poor performance in low temperature environments, making it challenging to meet the heating demand in cold regions. In this paper, the performance of an electrically driven free-piston Stirling heat pump is studied based on SAGE software. The numerical simulation results show that the 2409 W heating capacity can be obtained with the input electric power of 1 kW, heating temperature of 40 °C and ambient temperature of −20 °C. The overall coefficient of performance reaches 2.41 with corresponding relative Carnot efficiency of 46.2%. In addition, the operation characteristics of this heat pump system under different temperature conditions are investigated in detail. With the constant difference between heating and ambient temperatures, this heat pump can operate efficiently in different temperature ranges. With the increase of temperature difference, the available energy loss in the whole system decreases, leading to the improvement of relative Carnot efficiency. These results show the strong adaptability of the free-piston Stirling heat pump system to different working temperatures.
Article
The Stirling cycle is regarded as one alternative to the compressive cooling cycle. The current study examines the performance of a beta Stirling refrigerator with a cylinder with different bores. Bores differ in terms of the diameters of the compression and expansion cylinder. The refrigerator comprises a twin shell and tube condenser, and evaporator. The evaporator and condenser tubes show an elliptical cross-section. The elliptical ratios in the evaporator and condenser (1, 0.75, 0.50, 0.25, 0.20) with a fixed cross-section area are compared. A wire mesh regenerator uses as the regenerator. The selection of the working fluid is helium. The current work prepares a spreadsheet program to overcome the reversed Stirling refrigeration cycle. The suitable dimensions of the refrigerator to obtain a high cooling load are determined. The results recommended that using tubes with elliptical cross-sections in both evaporator and condenser enhances the COP of the refrigerator by about 33% (COP = 1.3). Also, using tubes having elliptical cross-sections in both evaporator and condenser enhances the cooling load of the refrigerator by about 24% at a 0.2 elliptical ratio. Furthermore, the use of different bores of refrigerator cylinder increases the cooling load of the refrigerator by about 25% when the expansion to compression bore ratio is 1.5. Additionally, the use of different bores of refrigerator cylinder increases the COP of the refrigerator by about 40%, especially at low pressures at expansion to compression bore ratio of 2.0. The proposed refrigerator can achieve a cooling capacity of 450 W at COP = 0.9 under a charged pressure of 5 bar. Comparing the current work and earlier studies shows that the proposed refrigerator achieves a 60% improvement in cooling load at the same pressure.