Article

Temperature-Compensated Interferometric High-Temperature Pressure Sensor Using a Pure Silica Microstructured Optical Fiber

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Abstract

We present a high-temperature interferometric pressure sensor using a simple-design and easy-to-fabricate pure silica four-hole novel microstructured optical fiber. The asymmetric geometry of the fiber allows hydrostatic pressure to induce stress at the optical fiber core, which converts to an interferometric shift. The large core of the fiber supports the propagation of several modes. Multimode interference created between different pairs of modes is used to sense the temperature and pressure change. The use of pure silica fiber is motivated by the ability of this fiber to operate up to high temperature as dopant diffusion is avoided. The sensor is demonstrated to measure pressure at a temperature up to 800 °C. We demonstrate temperature compensation using a Fourier approach to monitor different interference pairs and their phase response to pressure and temperature change. Experimental results show that the sensor has a linear response and excellent stability with a detection limit of 8.86 kPa at 800 °C temperature. This simple, compact, and potentially low-cost sensor is promising for harsh environment applications to improve quality control, operation efficiency, and safe working conditions.

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... We recently applied multimode interference to pressure measurement at high temperature utilising a pure silica based four-hole asymmetric shaped microstructured optical fiber. Using the fabricated pressure sensing fiber (PSF) we created a reflection mode multimode interferometer and demonstrated stable pressure measurement up to 800 • C [33]. ...
... Fig. 1 shows a schematic diagram demonstrating the multimode interferometer created by splicing single mode polarization-maintaining (PM) fiber with multimode PSF. The in-house fabricated PSF proposed by Reja et al. [33] has an elliptical shaped core having major and minor axis diameters of 17.5 µm and 7 µm, respectively, allowing it to have relatively large numerical aperture and thus multimode guidance. The fabrication details of the PSF and numerical analysis of the pressure induced stress and resulting refractive index change across the fiber core are reported by Reja et al. [33]. ...
... The in-house fabricated PSF proposed by Reja et al. [33] has an elliptical shaped core having major and minor axis diameters of 17.5 µm and 7 µm, respectively, allowing it to have relatively large numerical aperture and thus multimode guidance. The fabrication details of the PSF and numerical analysis of the pressure induced stress and resulting refractive index change across the fiber core are reported by Reja et al. [33]. The schematic in Fig. 1 illustrates how multimode interference is formed from a two-point sensor consisting of PM-PSF-PM-PSF-PM fiber. ...
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We demonstrate a multipoint optical fiber pressure sensor for high temperature operation using multimode interference. Each sensing element consists of a four-hole asymmetric multimode fiber acting as the pressure sensing fiber, spliced between two standard polarization-maintaining single mode fibers. Multiple sensing elements are serially connected for multipoint pressure sensing and demultiplexing is achieved using Fourier analysis. The spatial frequency associated with each sensing element is separated by having distinct optical path lengths. The pure silica material of the sensing fiber enables high-temperature operation. As a proof of concept, we demonstrate two-point pressure sensing at a temperature up to 900 °C with negligible crosstalk between the sensing elements and good stability. Our demonstrated sensor has potential applications in heavy industry where spatially resolved measurements of pressure at high temperature may lead to improvements in efficiency and safety.
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... The static and dynamic calibration test indicated that the sensor's linearity, repeatability, and hysteresis within the 1 MPa pressure range were 4.33%, 1.9%, and 2.8%, respectively, and that the resonant frequency was 8.97 MHz. Reja et al. [24] presented a high-temperature interferometric pressure sensor using pure silica four-hole microstructured optical fiber. The large core of the fiber supported the propagation of several modes. ...
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... One of the main reasons that MOFs have become such an important new technology is that the hole structure can be designed to fabricate fibres that have very special optical properties. This is fundamental in a wide array of applications including communication networks [1], high-temperature and pressure sensors [4,5,6], chemical sensing [7,8,9], and biological sensing such as DNA detection [10,11,12]. Nevertheless, the optical properties can depend very sensitively on the geometry of the internal structure of the fibre and hence achieving very high tolerances in the manufacturing process is paramount. ...
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We present a comparison of four different grating-based optical fiber high temperature sensors. Three of the sensors are commercially available and include a heat treated, twisted (chiral) pure-silica microstructured optical fiber, a femtosecond laser written Bragg grating in a depressed cladding single mode fiber and a regenerated fiber Bragg grating. We compare these to an in-house fabricated femtosecond laser ablation grating in a pure-silica microstructured optical fiber. We have tested the sensors in increments of 100°C up to 1100°C for durations of at least 24 hours each. All four sensors were shown to be operational up to 900°C, however the two sensors based on pure-silica microstructured fiber displayed higher stability in the reflected sensor wavelength compared to the other sensors at temperatures of 700°C and higher. We further investigated high temperature stability of silica suspended-core fibers with femtosecond laser inscribed ablation gratings, which show improved stability up to 1050°C following thermal annealing. This investigation can be used as a guide for selecting fiber types, packaging, and grating types for high temperature sensing applications.
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In this paper, we present a miniature fiber-optic Fabry-Pérot interferometric pressure sensor based on an in-situ printed fiber-top air cavity. With an in-house optical 3D μ-printing setup, a suspended SU-8 diaphragm with light scatter is directly printed on the end face of standard single-mode optical fibers to form a sealed air Fabry-Pérot cavity. The fabricated Fabry-Pérot micro-interferometer shows a linear response to the change of pressure with a sensitivity of 2.93 nm/MPa in the range of 0 ∼ 700 kPa. The response of the sensor to the change of temperature in the range from 30 °C to 65 °C is measured to be ∼38 pm/°C. Such an ultra-small fiber-optic pressure sensor has remote monitoring capability and is promising for for a great number of measurement and testing applications ranging from miniature manometers to bioprobes.
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We report a novel type-II photonic crystal fiber Bragg grating for high temperature applications. The Bragg grating is inscribed in a low-loss in-fiber structure named suspended-core photonic microcell, which is post-processed from commercial pure-silica photonic crystal fiber. Grating samples with core diameters of about 4 $\mu$ m were made by using a focused near-infrared femtosecond laser and a phase mask, and then tested in a tube furnace from room temperature to about 1200°C. The thermal response of the Bragg resonant wavelength was measure to be about 12 pm/°C and 16 pm/°C, respectively, at the temperature of 100°C and 1000°C. The grating spectrum remained stable in a 10-hour isothermal annealing at 1000°C and started decaying at about 1120°C with the rate of about 0.02 dB/min. This type of grating possesses flexibilities in both waveguide and grating structure design, exhibits good high temperature performance, hence would be promising platform for building wavelength-division-multiplexed fiber sensors and tunable devices with wide working temperature range. IEEE
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We present a research to determine the long-term stability of intrinsic Fabry-Perot (F-P) optical fibre sensors in high temperature environments. In-fibre sensors were created in 125μm diameter single mode fibre (Corning SMF28 Ultra) and a 125μm diameter PCF ESM-12B pure SiO $_2$ fibre spliced to a SMF28 fibre with a low reflectivity Cr layer at the interface. The outcome is a low finesse optical cavity either formed by a short length of Ge doped SMF fibre, or a short length of pure and undoped SiO $_2$ core PCF fibre. We demonstrate the manufacturing technique required for these intrinsic FP sensors as well as the stability of their optical characteristics at temperatures up to the range of 850°C to 1050°C . We report on the effect of annealing on stability after exposing sensors to temperatures of 1000°C above nominal working temperatures. In the temperature range above 900°C we observe increasing levels of non-reproducible drift characteristics. Stability is demonstrated up to 1000°C . After extended exposure of sensors to high temperatures we observe deviations from the initial smooth second order response of phase versus temperature which has been attributed to a change in core diameter in the fibre leading to the sensor at the distal end due to Ge diffusion at the high temperatures. The down lead is exposed to over a length of 17 cm. The dopant diffusion of an SMF28 ultra fibre has been studied using Energy Dispersive X-rays analysis (SEM/EDX), to measure the radial distribution of Ge concentration before and after being heated for a period of 100 days.
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The small dimensions of optical fiber sensors are of particular interest to biological applications, given the ability to penetrate relatively inaccessible regions. However, conventional optical fibers are larger than biological material such as cells, and thus there is a need to further miniaturize fiber sensors. Here we present the fabrication of ultra-small Fabry-Perot cavities written into optical micro-fibers using focused ion beam milling. We have fabricated cavities as small as 2.8 μm and demonstrated their use for sensing of both bulk refractive index and thin-layer coatings. In order to achieve sensitive measurements we interrogate at visible wavelengths with a broadband detection system, thereby reducing the free spectral range of the interferometer relative to the measurement bandwidth, increasing the number of interference fringes, and allowing for the implementation of the Fourier shift method.
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In this paper, a review of microstructured optical fiber (MOF) sensors is given. Various kinds of MOFs are described and their sensing applications are summarized. Two main types of MOF sensors in terms of grating-based and interferometry-based are reviewed. In particular, several types of microstructured optical fibers designed for sensing applications in our works are demonstrated, including the measurement of physical parameters, e.g. pressure, strain, torsion, temperature, and the detection of biomedical parameters such as refractive index and microfluidic flow rate. The basic design principles of MOF sensors based on fiber Bragg grating and interferometers are given. Comparisons of the performances of the fibers and sensors are also conducted according to the relevant topics.
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Abstract This work presents a novel biosensor using the multimode interference effect in an exposed core microstructured optical fiber (ECF). In this work biotin molecules are immobilized onto the ECF core surface to serve as the capturing probe for streptavidin, the target molecules. Since each distinct guided mode in the ECF interacts with the surrounding medium differently, the interference between any two specific modes will experience a fringe shift (or phase change) upon a change in the refractive index (RI) of the surrounding medium, or a localized RI change on the surface of the ECF core as a result of a biological binding event. In our experiment, the interferometric sensing platform was realized by splicing a section of ECF with lead-in and lead-out single mode fibers (SMFs). An interference pattern is obtained in the transmission spectrum as the result of multiple excited modes (excited and re-collected at the lead-in and lead-out splicing points) propagating in the ECF with different propagation constants. The interference pattern is non-uniform, indicating that there are more than two modes involved. Fast Fourier transform (FFT) is used to separate individual interference patterns that contribute to this complex spectrum and monitor their phase changes upon RI variation of the surrounding medium. In this way multiple RI sensitivities can be realized because each spatial frequency possesses a distinct sensitivity with respect to the surrounding RI. The operation of this device was validated by measuring the phase changes that occur when the sensing platform was subjected to solutions of different RIs or functionalized with different molecules. A biosensor was demonstrated based on this novel platform using biotin as the capturing probe to specifically detect streptavidin with low non-specific adsorption. The proposed platform is reliable, cost-effective, and offers a potential label-free biosensing alternative to the widely used surface plasmon resonance (SPR) technique.
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A self-enclosed fiber-optic Fabry–Perot (F–P) cavity is created by splicing a single-mode fiber to a photonic crystal fiber (PCF) with a precise hole micromachined by a 157-nm laser at the end face of the PCF. Furthermore, such a F–P cavity is etched chemically and its high-temperature and pressure responses are investigated experimentally. The pressure sensitivity is $sim 54.7$ pm/MPa and the temperature sensitivity is $sim 0.45$ pm/°C. The proposed sensor could offer some excellent features such as good high-temperature stability, low cross-sensitivity between pressure and temperature, ease of mass-production, making it attractive for pressure measurement under high-temperature.
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A fiber Fabry-Perot (F-P) interferometer and a fiber Bragg grating (FBG) based pressure and temperature multiplexing sensor system is presented. This system is designed for high-temperature oil well down-hole permanent monitoring of pressure and temperature. Connecting a FBG temperature sensor and a F-P pressure sensor in series in the sensor head, the sensor system combines the advantages of simple structure of FBG for temperature sensing and high accuracy and low-temperature cross-sensitivity of F-P pressure sensor. Experimental results showed that the temperature measurement accuracy of 0.5degC and the long-term drift of the air gap of the F-P pressure sensor at 300degC is less than 0.1% within 300 h time span. This indicates that a long-term pressure measured accuracy of 0.03 MPa has been achieved in pressure gauge range of 0-30 MPa and in temperature variation range between 18degC to 300degC.
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A matrix of synthetic fused silica samples with OH contents from 30 to 1300ppm and of a fictive temperature from 1000 to 1300°C has been characterized regarding their thermal expansion with high precision. The thermal expansion increases with fictive temperature and drops with OH content. Although fictive temperature and OH are coupled due to the influence of OH on the relaxation of the network, an independent influence of the OH content on thermal expansion has been observed. This may provide a deeper insight into the impact of impurities incorporated into the fused silica network.
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A thermally insensitive pressure measurement up to 300 degree C was demonstrated utiliz ing fiber Bragg gratings written onto a side -hole single mode fiber. The resulting temperature sensitivity is about 300 times lower than normal FBGs.
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The current status of optical fiber sensors is reviewed. The optical fiber sensors have certain advantages that include immunity to electromagnetic interference, lightweight, small size, high sensitivity, large bandwidth, and ease in implementing multiplexed or distributed sensors. Strain, temperature and pressure are the most widely studied measurands and the fiber grating sensor represents the most widely studied technology for optical fiber sensors. Fiber-optic gyroscopes and fiber-optic current sensors are good examples of rather mature and commercialized optical fiber sensor technologies. In this paper, among the various fiber-optic sensor technologies, especially, technologies such as fiber grating sensors, fiber-optic gyroscopes, and fiber-optic current sensors are discussed with emphasis on the principles and current status. Today, some success has been found in the commercialization of optical fiber sensors. However, in various fields they still suffer from competition with other mature sensor technologies. However, new ideas are being continuously developed and tested not only for the traditional measurands but also for new applications.  2003 Elsevier Science (USA). All rights reserved.
Article
Crystallization rates were measured in vacuum, dry nitrogen, and water-saturated nitrogen atmospheres from 1300° to 1540°C. In all cases the observed rates were linear. Three reactions appeared to contribute to crystallization: the intrinsic crystallization, the impurity effect of H2O vapor, and furnace contamination. Enhancement of crystallization by both water vapor and furnace contamination is attributed to the breaking of silicon—oxygen bonds of the glass structure. Competitive adsorption mechanisms were proposed to characterize the adsorption of water and impurity species. The activation energy for apparent intrinsic crystallization was 134 kcal/mole; the activation energy for crystallization in H2O vapor was 77 kcal/mole.
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The feasibility of a biosensor for DNA detection based on suspended-core photonic crystal fibers is investigated. The possibility of functionalization of the hole surface, which allows DNA strand binding, is demonstrated, along with the selective detection of DNA through hybridization of immobilized peptide nucleic acid probes with their full-complementary and mismatched DNA segments.
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The photoelastic constants and their dispersion for visible light were determined for two samples of vitreous silica, Corning and Herasil No. 1. The results for the mercury green line, 546 mμ, are quoted here. The photoelastic constants were 4.22×10<sup>-13</sup> (d/cm<sup>2</sup>)<sup>-1</sup> (ordinary ray) and 3.56×10<sup>-13</sup> (d/cm<sup>2</sup>)<sup>-1</sup> (extraordinary ray). From the ratio of Poisson's ratio to Young's modulus 0.216×10<sup>-12</sup> (d/cm<sup>2</sup>)<sup>-1</sup> and Young's modulus 0.76×10<sup>12</sup> (d/cm<sup>2</sup>), which were also determined, there were calculated the pressure coefficient of refractive index 0.909×10<sup>-12</sup> (d/cm<sup>2</sup>)<sup>-1</sup> and the elasticity volume coefficient of refractive index V dN/dV=0.34. Comparison of these results with those reported for other glasses indicates that the oxygen ions of vitreous silica are more deformable then the oxygen ions of other siliceous glasses. In vitreous silica about ⅓ of the volume change accompanying an elastic dilatation arises from the dilatation of the oxygen ions. A comparison is also made with the results reported for corresponding thermally induced effects. It indicates that (a) during a thermal dilatation of a siliceous glass, the oxygen ion undergoes a dilatation which in the case of most siliceous glasses causes an equivalent dilatation of the body, but which in the case of vitreous occurs internally instead, and (b) in crystal quartz no appreciable dilatation of the oxygen ion occurs during a thermal dilatation. The thermal dilatation of the oxygen ion in the glasses would thus seem related to its strained bond configuration.
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A temperature-insensitive fiber bending sensor is demonstrated by using a special optical fiber with cladding-mode resonance. The special fiber with a pure silica core and a fluorine-doped silica inner cladding shows strong cladding-mode resonance. The single-mode fiber (SMF)-special fiber-SMF is proposed as a sensor head to monitor the cladding-mode resonance. The response of the resonant spectrum exhibits high sensitivity to bending curvature and inherent insensitivity to temperature. The proposed special fiber bending sensor is simple and inexpensive.
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We report on temperature sensors based on regenerated fiber Bragg gratings (RFBGs) for measurements up to 1100. The annealing process required to regenerate such gratings makes the optical fiber too delicate, thus making an adequate packaging necessary. Prior to the grating regeneration the optical fiber is protected with a ceramic tube which in turn is shielded with a thick metal casing. We have performed a thorough characterization of the thermo-optical response of both packaged and unpackaged RFBG sensors placing especial attention on possible residual hysteresis after several temperature cycling tests. The response and recovery times of packaged sensors were found to be, respectively, ~9 s and ~ 22 s.
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We present thermally regenerated fiber Bragg gratings in air-hole microstructured fibers for high-temperature, hydrostatic pressure measurements. High-temperature stable gratings were regenerated during an 800 °C annealing process from hydrogen-loaded Type I seed gratings. The wavelength shifts and separation of grating peaks were studied as functions of external hydrostatic pressure from 15 to 2400 psi, and temperature from 24 °C to 800 °C. This Letter demonstrates a multiplexible pressure and temperature sensor technology for high-temperature environments using a single optical fiber feedthrough.