Article

Effects of long-term thermal aging on elevated temperature deformation behaviors of wrought 316LN stainless steel by small punch test

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Abstract

The deformation behaviors of as-received and thermal aged wrought 316LN austenitic stainless steel (ASS) were investigated at 350 °C by small punch test (SPT) in order to evaluate the effects of long-term thermal aging on the elevated temperature deformation behaviors of the wrought ASS. The results showed that long-term thermal aging at 400 °C had obvious influences on the density and structure of dislocations, hence affecting the deformation mechanism and mechanical behaviors. There were many planar slip bands and tangled dislocations in the as-received wrought 316LN ASS, while, a low-density dislocation multiples, coplanar dislocation arrays, stacking faults and extended dislocations were formed due to the microstructure recovery during the long-term thermal aging. Correspondingly, both dislocations slip and deformation twinning played an important role in plastic deformation in the as-received wrought 316LN ASS, while interaction of dislocations and stacking faults inclined to dominate the plastic deformation process of the thermal aged 316LN ASS under the elevated temperature. As a result, long-term thermal aging resulted in the change of the mechanical properties of the wrought 316LN ASS. The hardness and SPT maximum load of 316LN ASS had a slight increase, while the SPT total energy exhibited a reverse trend with increasing aging time, indicating that the 316LN ASS showed a tendency of hardening after the long-term thermal aging.

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... It provides an efficient mean of estimating the local mechanical properties of materials when the large volumes of standard specimens cannot be extracted from the components, and now, it has been considered as a quasi-nondestructive technique and experienced wider application. In addition, SPT is considered as a direct method to investigate the deformation and fracture behavior of materials by characterizing the morphologies of the sample after SPT [29,31,32]. ...
... A special SP-SCC fixture, which mainly consists of an upper and a lower drawbar, a lower die, a punch and a ceramic ball, as shown in Fig. 2, was developed for the SSRT method. Similar fixture has been reported in our previous research [32]. In order to prevent corrosion and the occurrence of a galvanic couple, the main part of the fixture was made of 316 L ASS, especially, the punch was made of the nickel-based alloy GH4169, and the ceramic ball was made of ZrO 2 . ...
... These residual strains were attributed to the uneven shrinkage and expansion caused by rapid heating and rapid cooling during weld fabrication. In general, the plastic deformation process of 316LN ASS was dominated by dislocations slip and deformation twinning at high temperature [32,46], interestingly, a large number of slip bands entangled with the surrounding dislocations were found in the HAZ, indicating that nonuniform shrinkage and expansion caused obvious plastic deformation in the HAZ. The appearance of high-density dislocations led to hardening tendency in HAZ. ...
... Recently, the 3D printing technology [1], robot software organization [2,3], self-healing display screen [4], wearable electronic materials and battery expansion deformation are promoted [5,6]. These materials have a common deformation of porous materials deformation, followed by deformation related to temperature [7][8][9][10]. The theory and model of these problems are still in the exploratory stage, and there are still many areas to be improved in traditional numerical methods. ...
... Before solving the deformation of the 2D thin plate, we need to give the equation for the bending of the plate. As for the fourth-order bending differential equation of thin plate, this follows in Equation (10). ...
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Austenitic stainless steels are widely used in current commercial BWR and PWR systems as in-core and surrounding structural materials. These versatile steels have also been the main materials considered and applied for many advanced reactor technologies, including fast-breeder reactors and magnetic fusion reactors. For advanced reactors for higher temperatures or high lifetime damage levels, modified versions of the standard commercial stainless steel grades have been developed to provide improved performance properties and radiation resistance in specific reactor environments. An overview of the unirradiated properties and a summary of some important radiation-induced changes in properties are presented. The development of several alloys for more radiation resistance or better performance in specific reactor environments is highlighted.
Chapter
Many common metals such as copper, silver, gold, aluminum, nickel, and their alloys, have a face-centered cubic crystal structure. The deformation behavior is closely related to the atomic structure of the core of dislocations. In face-centered cubic crystal structure, the atomic structure of the core of dislocations is more complex than other crystals. The shortest lattice vectors, and therefore the most likely Burgers vectors for dislocations in the face-centered cubic structure, are of the type 1/2〈110〉 and 〈001〉. Since the energy of a dislocation is proportional to the square of the magnitude of its Burgers vector b2, the energy of 1/2〈110〉 dislocations in an isotropic solid will be only half that of 〈001〉, i.e., 2a2/4 compared with a2. Thus, 〈001〉 dislocations are much less favored energetically and, in fact, are only rarely observed. Since 11/2〈110〉 is a translation vector for the lattice, glide of a dislocation with this Burgers vector leaves behind a perfect crystal and the dislocation is a perfect dislocation. Another dislocation arrangement has been observed in metals and alloys of low stacking-fault energy following treatment that produces a supersaturation of vacancies.
Article
Two different methodologies for analysing the deterioration of mechanical properties due to hydrogen embrittlement by means of the small punch test (SPT) have been studied. In the first, specimens were electrochemically pre-charged before testing, while in the second, they were charged at the same time as testing. A novel, simple, easy-to-manage SPT device was developed for the latter purpose. Two different CrMoV steel grades, a base and a weld metal, tempered at different temperatures, were tested. Tensile tests of hydrogen pre-charged specimens as well as hydrogen content measurements were also performed. Greater hydrogen absorption was observed in the higher strength CrMoV weld metal due to its microstructure composed of low tempered bainite. This steel was fully embrittled in both tensile and small punch tests in the presence of hydrogen, and no significant difference between the two SPT methodologies were found in this case. The CrMoV base metal was only embrittled, however, when hydrogen charging was performed at the same time as testing, showing the greater suitability of this small punch test methodology. The fracture pattern of SPT specimens changed completely from ductile to brittle when testing in hydrogen. Typical SPT parameters also exhibited a marked decrease in ductility and fracture toughness, the CrMoV weld metal being more susceptible to hydrogen embrittlement. Finally, the feasibility of the small punch test for ranking the hydrogen embrittlement susceptibility in steels was demonstrated, and the most suitable SPT parameters for analysing the reduction in mechanical properties were defined.
Article
This article reviews recent basic research on two classes of twins: growth twins and deformation twins. We focus primarily on studies that aim to understand, via experiments, modeling, or both, the causes and effects of twinning at a fundamental level. We anticipate that, by providing a broad perspective on the latest advances in twinning, this review will help set the stage for designing new metallic materials with unprecedented combinations of mechanical and physical properties.
Article
The cast austenite stainless steels were investigate in order to understand the microstructural evolution and mechanical properties in the long-term thermal aging at 400. C for up to 20,000. h. Spinodal decomposition and G-phase precipitation in ferrite after long-term thermal aging lead to the degradation of mechanical properties. Ferrite hardness increases with aging time, but the austenite hardness does not change. Tensile strength is not strongly affected by aging time, but the plasticity has a significant decrease after long-term aging. Under impact with high strain rate, the ferrite phases deform by the way of deformation twinning. High stress concentration on the phase boundaries cause the phase boundary separating and the austenite's tearing off. 2013 Elsevier Ltd.
Article
Dislocation cross-slip is introduced as an essential detail mechanism in plastic deformation with implications for strain rate, recovery, hardening, and structural evolution. Different cross-slip scenarios are classified according to different possibilities of re-dissociation of the glide dislocation which has cross-slipped following recombination of the stacking fault. The most important cross-slip models found in literature are reviewed. They fall into one of three main categories: line-tension approximation, linear-elastic treatment with long-distance interaction, and atomistic simulation. Special emphasis is laid on the problem of linear-elastic cutoff radii and critical approach distances and the author's methods of calculating the energy of cross-slip configurations. A critical comparison of different models is made including constriction energies and stress dependence, and the advantages and inherent weaknesses of the different approaches are discussed.
Article
Influence of thermal aging at non-sensitized temperature on the SCC susceptibility of wrought 316LN at high temperature water was investigated. The SCC susceptibility increases with increasing of aging time, especially over 1000 h. The fracture surface for aged samples shows a mixed mode. In particular, the intergranular attack (IGA) has been found in brittle surface of the long-term aged material (5000 h). Kinks and dislocations at the grain boundary (GB) have been found as well as aging-induced hardening. Carbon enrichment on the GB is believed to be an important cause of IGA and higher SCC susceptibility in aged materials.
Article
It is sometimes very convenient to use miniature tests for the mechanical characterization of materials, making use of very small specimens which may be extracted from the components during their normal service life. One of these tests is the small punch test (SPT). Nevertheless, different expressions for estimating the tensile and fracture properties of metallic alloys by means of the small punch test (SPT) were proposed and their applicability was assessed in this paper after experimental testing a wide range of metallic materials and the application of a numerical model developed to study the effect of specimen thickness on these proposals. The best estimation of the yield strength was obtained employing the SPT yield load, assessed as the crossing point between the SPT curve and a straight line parallel to the initial slope of the graph, with an offset displacement of t/10. The most suitable relationship for estimating the ultimate tensile strength was obtained by dividing the maximum SPT load by the product of the thickness and the displacement at maximum load (dm). However, a suitable relationship between the SPT displacement at maximum load and the tensile elongation was not obtained in the investigated materials, but it was demonstrated that the fracture toughness of non-brittle steels can be estimated from biaxial fracture strain (εqf), when εqf > 0.8.
Article
In this study, the small punch test (SPT) was conducted to evaluate the stress corrosion cracking (SCC) susceptibility of stainless steel (SS) 304L with surface nanocrystallization (SNC) in 1 mol/L NaCl+0.5 mol/L HCl aq. The surface mechanical attrition treatment (SMAT) was applied to realize the SNC. The mechanical property and micro-structural evolutions of SS 304L induced by SMAT were investigated through optical microscope (OM), X-ray diffraction (XRD), micro-Vickers hardness and transmission electron microscopy (TEM). The grain size on the surface of the material was reduced to 30–100 nm. The SPT was conducted in both ambient air and corrosive solution. The results were investigated by OM and scanning electron microscopy (SEM), showing that in ambient air, the specimen with 30 min SMAT performed a higher yield strength and lower ductility than the solution annealed (SA) counterpart. The SS 304L without SMAT presented a transgranular SCC (TGSCC) mode in chloride solution. In contrast, the SNC 304L SS showed a higher SCC susceptibility with a typical intergranular SCC (IGSCC).
Article
The effect of thermal aging on microstructural changes was investigated in stainless steel weld-overlay cladding composed of 90% austenite and 10% δ-ferrite phases using atom probe tomography (APT). In as-received materials subjected to cooling process after post-welding heat treatments (PWHT), a slight fluctuation of the Cr concentration was already observed due to spinodal decomposition in the ferrite phase but not in the austenitic phase. Thermal aging at 400°C for 10,000h caused not only an increase in the amplitude of spinodal decomposition but also the precipitation of G phases with composition ratios of Ni:Si:Mn=16:7:6 in the ferrite phase. The chemical compositions of M23C6 type carbides seemed to be formed at the austenite/ferrite interface were analyzed. The analyses of the magnitude of the spinodal decomposition and the hardness implied that the spinodal decomposition was the main cause of the hardening.
Article
Ordering and domain grolth kinetics of Ni3Fe have been studied over the temperature range 434-497°C using electron microscopl and X-ral diffraction. Ordering, in general, takes place more luickll at higher temperatures, except for the highest temperatures studied lhere nucleation difficulties appear to become important. Domain grolth takes place in a tlo stage manner, corresponding to (i) a nucleation and grolth stage and (ii) a coalescence stage. The nucleation and grolth stage cannot be detected at lol temperatures because of the fast nucleation kinetics. The parameter n, defined at δ = Ktn. is reduced from the vaque of 1.0 expected during nucleation and grolth, and that of 0.5 expected during coalescence, lith the reduction being more marked at high temperatures. These features mal be interpreted either bl taking into account domain nuclei siles or bl considering the effect of dissolved impuritl.
Article
The ordering transformation based on the Ni2Cr superlattice was studied by monitoring the variations in lattice parameter, electrical resistivity and microhardness in a series of ternary NiCrFe alloys (30–67 at.% NI, 17–32 at.% Cr and 1–51 at.% Fe) after long-term exposures at temperatures between 450 and 600 °C. The microstructural evolution of the alloys at interrupted annealing times was observed and then correlated to the variations in the physical properties. The degree of order and ordering kinetics depend on alloy composition, time and temperature of aging. Short-range order develops in all alloys during the first hours of aging. The degree of short-range order increases with decreasing temperature, increasing Ni and decreasing Fe concentration. In alloys approaching the composition Ni2Cr with additions of up to 5 at.% Fe this structure transforms to long-range order upon aging below the critical temperature for aging durations of the order of thousands of hours. The transformation kinetics depend on temperature and are markedly delayed by Fe addition. The degree of long-range order falls with increasing Cr concentration. In an alloy approaching the Ni2Cr atomic ratio with a 10 at.% Fe addition, long-range order forms after 32 000 h aging at 475 °C.
Article
Past research leads to the conclusion that dislocation cell formation in work-hardened crystalline materials occurs when dislocations assemble into low energy configurations. On the assumptions that the dislocation cells formed in f.c.c. metals in early stage II also approach the lowest energy for a given dislocation content in the material and that the initial dislocation arrangement before cell formation consists of linear dipolar mats, i.e. sets of similar edge dislocations in coplanar arrays but alternating sign from one mat to the next, the structure of the resulting cells is investigated. It is found that the initial pile-up-like arrays should transform into tilt walls with or without some twist component, such that the axis of relative misorientation is roughly parallel to the original edge dislocations. By a simple consideration of energies it is found that cell formation should begin at or below about 1.2τ0 where τ0 is the initial critical flow stress. Again if the minimum energy is considered, it is found that for low stacking fault energy materials Lomer-Cottrell locks should form prominently, such that the primary dislocations become rotated roughly normal to the Lomer-Cottrell locks. These results are in good agreement with available experimental evidence.
Article
Besides the macro-mechanical properties for thermal aging effect published in “Thermal aging effect on Z3CN20.09M Cast Duplex Stainless Steel” (Nuclear Engineering and Design 239(2009) 2217-2223), the thermal aging damage mechanism is investigated in this paper through nano-indentation tests and micro-structures evolution examination. Numerical simulations were carried out with GTN continuum damage model to investigate the different crack propagation process for aging. The nano-indentation hardness values increase with aging time for both phases while the hardness values of the ferrite phase are much higher and increase much more. The nano-indentation energy indicating the toughness decreases for both phases with aging time. TEM results show that the Cr-enriched α′ phase precipitates in the ferrite phase which is considered as the critical reason making the dislocation slip difficult and causing the increase of the strength and reduction of the toughness. The crack initiates from the ferrite phase instead of the austenite phase from the SEM observation and FEA simulation results, which reflects the change of the fracture mechanism for thermal aging.
Article
In this study, double loop electrochemical potentiokinetic reactivation (DLEPR) test was applied to determine the degree of sensitization in 316L type stainless steel, where obtained results were correlated with revealed microstructures after oxalic acid test and weight loss measurements of Streicher and Huey acid tests. Best agreement was provided with test parameters which are 1M H2SO4 and 0.005M KSCN at 0.833mV/s scan rate at 30°C. Specimens were classified structurally as absence of chromium carbides – step, no single grain completely surrounded by carbides – dual and one or more grain completely surrounded by carbides – ditch, in the as-etched structure, if the Ir:Ia (×100) ratios were obtained to be between 0 and 0.2, 0.2 and 5.0 and 5.0 and higher, respectively. It was also found that at high KSCN concentrations, reactivation current profile skewed to higher potentials where this was attributed the formation of metastable pits, during the anodic scan of the test procedure.
Article
The microstructural changes, precipitation behaviour, and mechanical properties of typical austenitic stainless steels (304 H, 316 H, 321 H, 347 H, and Tempaloy A–1) have been examined after long-term aging. The steels were aged statically in the temperature range 600–800°C for up to 50000 h. The microstructural changes were observed by optical and transmission electron microscopy, and the extracted residue was identified using X-ray analysis. Time–temperature precipitation diagrams were made for each steel. The amount of σ-phase was measured in samples aged at 700°C. The hardness and impact-value changes, and the tensile properties of aged samples were measured.MST/358
Article
Small punch test was performed on CF8 duplex stainless steel aged at 370 and 400°C for up to 5000 h to characterize thermal aging embrittlement. At room temperature, the small punch (SP) load–displacement curve was similar in shape to those of ferritic steels and exhibited a good reproducibility in spite of ferrite–austenite structure. As the test temperature was lowered to a certain temperature depending on the degree of aging, the SP load showed a sudden drop followed by curve serration before the SP specimen fractured, resulting from the cracking of ferrite phase. While the aging heat treatment led to a slight increase of the yield strength, the transition appearing in the SP energy versus temperature curves shifted to higher temperature due to the hardening of ferrite phase. Additionally, phase boundary separation was an important factor in the degradation of the steel aged at 400°C.
Article
The origin of planar slip in single-phase and precipitation-hardened f.c.c. alloys is discussed in detail. It is shown that pronounced short range order (SRO) or short range clustering (SRC) in solid solutions are the main reasons causing planar slip. Since the leading dislocations destroy SRO (SRC), glide plane softening occurs; therefore, a yield point or a point of inflection is observed on the stress-strain curve. In precipitation-hardened alloys finely dispersed particles with an atomic order also give rise to planar slip. Distinct planar slip occurs when cross slip is planar too. Other parameters, like a low value of the stacking fault energy or a high value of the yield stress, seem to be only of minor importance for the formation of pronounced planar slip.
Article
This article presents an overview of the developments in stainless steels made since the 1990s. Some of the new applications that involve the use of stainless steel are also introduced. A brief introduction to the various classes of stainless steels, their precipitate phases and the status quo of their production around the globe is given first. The advances in a variety of subject areas that have been made recently will then be presented. These recent advances include (1) new findings on the various precipitate phases (the new J phase, new orientation relationships, new phase diagram for the Fe–Cr system, etc.); (2) new suggestions for the prevention/mitigation of the different problems and new methods for their detection/measurement and (3) new techniques for surface/bulk property enhancement (such as laser shot peening, grain boundary engineering and grain refinement). Recent developments in topics like phase prediction, stacking fault energy, superplasticity, metadynamic recrystallisation and the calculation of mechanical properties are introduced, too. In the end of this article, several new applications that involve the use of stainless steels are presented. Some of these are the use of austenitic stainless steels for signature authentication (magnetic recording), the utilisation of the cryogenic magnetic transition of the sigma phase for hot spot detection (the Sigmaplugs), the new Pt-enhanced radiopaque stainless steel (PERSS) coronary stents and stainless steel stents that may be used for magnetic drug targeting. Besides recent developments in conventional stainless steels, those in the high-nitrogen, low-Ni (or Ni-free) varieties are also introduced. These recent developments include new methods for attaining very high nitrogen contents, new guidelines for alloy design, the merits/demerits associated with high nitrogen contents, etc.
Article
Although Type 316 austenitic stainless steel is widely used in steam generating plants and nuclear reactors the knowledge about aging reactions, nature of precipitates, and precipitation kinetics during high temperature exposure is limited. Time-temperature-precipitation (TTP) diagrams were determined between 400° and 900°C for up to 3000 hr as a function of carbon content, solution treatment temperature, and cold work. The nucleation and growth phenomena, morphology, and composition of the various carbide (M23C6, M6C) and intermetallic phases (σ, χ, η were determined. The complex sequence of phase instabilities can be explained on the basis of the carbon content, effect of molybdenum and chromium on the carbon solubility, thermodynamic stability of the phases, and the kinetics of the various precipitation reactions.
Article
The Westinghouse AP1000 Program is aimed at making available a nuclear power plant that is economical in the US deregulated electrical power industry in the near-term. The AP1000 is a two-loop 1000 MWe pressurizer water reactor (PWR). It is an uprated version of the AP600. Passive safety systems are used to provide significant and measurable improvements in plant simplification, safety, reliability, investment protection and plant costs. The AP1000 uses proven technology, which builds on over 35 years of operating PWR experience. The AP1000 received Final Design Approval from the United States Nuclear Regulatory Commission in September 2004; the AP1000 has also received Design Certification by the USNRC in December 2005. The AP1000 and its predecessor AP600 are the only nuclear reactor designs using passive safety technology licensed anywhere in the world. The safety performance of AP1000 has been verified by extensive testing, safety analysis and probabilistic safety assessment. AP1000 safety margins are large and the potential for accident scenarios that could jeopardize public safety is extremely low.Simplicity is a key technical concept behind the AP1000. It makes the AP1000 easier and less expensive to build, operate, and maintain. Simplification also provides a hedge against regulatory driven operations and maintenance costs by eliminating equipment subject to regulation. The AP1000's greatly simplified design complies with NRC regulatory and safety requirements and the EPRI advanced light water reactor (ALWR) utility requirements document.Plans are being developed for implementation of the AP1000 plant. Key factors in this planning are the economics of AP1000 in the de-regulated US electricity market, and the associated business model for licensing, constructing and operating these new plants.
Article
The nucleation of extended dislocations from the grain boundaries in nanocrystalline aluminum is studied by molecular-dynamics simulation. The length of the stacking fault connecting the two Shockley partials that form the extended dislocation, i.e., the dislocation splitting distance, rsplit, depends not only on the stacking-fault energy but also on the resolved nucleation stress. Our simulations for columnar grain microstructures with a grain diameter, d, of up to 70 nm reveal that the magnitude of rsplit relative to d represents a critical length scale controlling the low-temperature mechanical behavior of nanocrystalline materials. For rsplit>d, the first partials nucleated from the boundaries glide across the grains and become incorporated into the boundaries on the opposite side, leaving behind a grain transected by a stacking fault. By contrast, for rsplit<d two Shockley partials connected by a stacking fault are emitted consecutively from the boundary, leading to a deformation microstructure similar to that of coarse-grained aluminum. The mechanical properties of nanocrystalline materials, such as the yield stress, therefore depend critically on the grain size.
Article
The concepts of twinning shears and twinning modes are introduced. The early attempts to predict these features are presented. This is followed by a detailed discussion of the formal theories of Bilby and Crocker and Bevis and Crocker for predicting these elements. Their formalisms are applied to predict twinning modes in single lattice structures, superlattices, hexagonal close packed structure and other double lattice structures. Wherever possible the predicted modes are compared with those observed.The description of fully coherent, rational twin interfaces is presented, and the concepts of elementary, zonal, complementary and partial twinning dislocations are discussed. It is suggested that the irrational K1 twin interfaces may be faceted on the microscopic scale, and these facets may be coherent.Homogeneous and heterogeneous nucleation of twins are discussed. The growth of twins by the nucleation of twinning dislocations on planes parallel and contiguous to the coherent twin boundary is considered. Various dislocation models proposed for the formation of twins in b.c.c., f.c.c., diamond cubic, zinc-blende and h.c.p. structures are critically reviewed. In some cases the supporting experimental evidence is presented. Additionally, the effects of deformation temperature, imposed strain-rate, alloying and doping, prestrain, precipitates and second phase disperions on deformation twinning are discussed.Mechanistic details regarding the accommodation processes occurring at twins terminating within a crystal, slip-twin, twin-slip and twin-twin intersections are reviewed and are compared with the experimental results. The role of twins in the nucleation of fracture in materials is also considered.
Article
Stainless steel components used in nuclear power plant must be capable of maintaining reasonable mechanical properties after thermal ageing and irradiation damage has accumulated over the lifetime of the system. This study examines the fracture toughness behaviour of wrought and welded Type 316 material in long-term thermally aged and irradiated conditions. The results indicate that whilst some potentially detrimental microstructural changes have occurred during ageing, the degradation in mechanical properties is not large. In wrought material some comparisons are made between the toughness of Type 316 grade and recent results obtained on modified Type 316LN grade materials. The effects of welding processes on oxygen and inclusion content have been quantified in MMA and TIG welds, and the results have been used to explain the higher toughness of TIG-welded material. Comparisons of fracture toughness after irradiation have also been made between arc welds in Type 316 and other grades.