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Porous monoliths of 3D graphene for electric double‐layer supercapacitors

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Carbon Energy
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For delivering the nanoscaled extraordinary characteristics in macroscopical bulk, it is essential to integrate two‐dimensional nanosheets into three‐dimensional (3D) porous monoliths, alternatively called as 3D architectures, 3D networks, or aerogels. The intersupported structure of porous monolithic 3D graphene (3DG) can prevent aggregation or restacking of graphene individuals, and the interconnected sp² network of 3DG not only can provide the highway for the transport of electron/phonon but also can present continual cavities/channels for mass transfer. This review summarizes the synthesis methodology of 3DG porous monoliths and highlights the application for electric double‐layer capacitors. Present challenges and future prospects about the manufacture and application of 3DG are also discussed.
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Carbon Energy. 2021;3:193224. wileyonlinelibrary.com/journal/cey2
|
193
Received: 8 December 2020
|
Revised: 20 January 2021
|
Accepted: 25 January 2021
DOI: 10.1002/cey2.107
REVIEW
Porous monoliths of 3D graphene for electric doublelayer
supercapacitors
Jinjue Zeng
1
|Chenyang Xu
1
|Tian Gao
1
|Xiangfen Jiang
1,2
|
XueBin Wang
1
1
National Laboratory of Solid State Microstructures (NLSSM), Jiangsu Key Laboratory of Artificial Functional Materials, Collaborative Innovation
Center of Advanced Microstructures, College of Engineering and Applied Sciences, Nanjing University, Nanjing, China
2
WPI Center for Materials Nanoarchitectonics, National Institute for Materials Science (NIMS), Tsukuba, Japan
Correspondence
XueBin Wang, National Laboratory of
Solid State Microstructures (NLSSM),
Collaborative Innovation Center of
Advanced Microstructures, Jiangsu Key
Laboratory of Artificial Functional
Materials, College of Engineering and
Applied Sciences, Nanjing University,
210093 Nanjing, China.
Email: wangxb@nju.edu.cn
Funding information
National Natural Science Foundation of
China, Grant/Award Numbers: 51972168,
51672124, 21603096
Abstract
For delivering the nanoscaled extraordinary characteristics in macroscopical
bulk, it is essential to integrate twodimensional nanosheets into three
dimensional (3D) porous monoliths, alternatively called as 3D architectures,
3D networks, or aerogels. The intersupported structure of porous monolithic
3D graphene (3DG) can prevent aggregation or restacking of graphene in-
dividuals, and the interconnected sp
2
network of 3DG not only can provide the
highway for the transport of electron/phonon but also can present continual
cavities/channels for mass transfer. This review summarizes the synthesis
methodology of 3DG porous monoliths and highlights the application for
electric doublelayer capacitors. Present challenges and future prospects about
the manufacture and application of 3DG are also discussed.
KEYWORDS
3D graphene, electric doublelayer capacitor, graphene aerogel, porous monolith,
supercapacitor
1|INTRODUCTION
Severe energy and environmental crisis requires the de-
velopment of sustainable energy storage technologies. In
principle, supercapacitors can deliver very high power
with the long lifetime as compared with batteries.
Supercapacitors are classified into three types: electric
doublelayer capacitors (EDLCs), pseudocapacitors, and
asymmetric supercapacitors.
1
EDLCs possess the highest
stability, power, lifetime, and frequency, benefiting from
the nonFaradic electric doublelayer (EDL) energy
storage mechanism and the absent volume change.
EDLCs, normally based on porous carbon electrodes, are
greener than batteries, as they contain no heavy metal
elements. EDLCs also have nearly infinite lifetime and
the ease of maintenance. These aspects make EDLCs
complement and even replace batteries in some appli-
cations including grid regulators and capacitor vehicles,
for example, Shanghai capabus, Nanjing and Guangzhou
supercapacitorpowered trams.
24
The low energy density (28 Wh·kg
1
) is the biggest
bottleneck of current EDLCs, hindering their largescale
This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided
the original work is properly cited.
© 2021 The Authors. Carbon Energy published by Wenzhou University and John Wiley & Sons Australia, Ltd.
implementation. Essentially, it also results from the EDL
mode, where the energy storage density of the electro-
static field is not high. Every coin has two sides, so it is
with EDL. The opposite polar charges, that is, the built
electrostatic field, are stored only over the interface be-
tween electrodes and electrolytes. The energy density Eis
determined as follows:
E
CV=1
2
,
2
(1)
CCA=
,
dl
(2)
where Cis capacitance, Vis operable voltage, C
dl
is areal
capacitance, and Ais specific surface area (SSA) of
electrode materials. Vis determined by the electro-
chemical window of electrolytes as well as by the stability
and inhibitivity of electrodes. C
dl
is determined more by
hydrated ion radius of electrolytes than electrodes, for
example, typically 21 μF·cm
2
of BMIMPF
6
ionic liquid
measured on a singlelayer graphene.
5
Most importantly,
increasing SSA is the first practicable way for increasing
energy density, without any compromise of other per-
formances. Therefore, a highSSA conductive cellular
monoliththat is a graphenic threedimensional (3D)
network basicallyis the most desired electrode to ex-
tract the highest performances of energy, power, and
lifetime of EDLCs.
6
Graphene is the representative of twodimensional
(2D) materials, which possesses a high theoretical SSA
up to 2630 m
2
·g
1
(geometric surface) or 2965 m
2
·g
1
(Connolly surface),
7
high electrical conductivity, and
chemical inertness. The merits can contribute to energy,
power, and lifetime of supercapacitors. However, such
intrinsic advantages are suppressed by severe facetoface
restacking and deficient handinhand interconnection of
graphene individuals for macroscopical usage in practice.
To take full advantage of the remarkable properties, 2D
graphene sheets should be integrated into the porous
monolithic 3D graphene (3DG). A 3DG monolith is the
covalently interconnected network structure with the
mono/fewlayered graphene as the geometric unit. It can
also be regarded as the ultimate version of porous carbon
with the wall thickness down to the sp
2
atomic monolayer.
6
3DG exhibits multiple functionalities relying on three merits:
(i) the intersupported 3D structure prevents the restacking or
agglomeration of graphene sheets; (ii) the sp
2
carbon net-
work provides excellent highway for electron transport,
phonon transport, force transfer, and so forth; and (iii) the
designed continual cavity/channel inside the 3DG monoliths
enhances the mass transfer such as electrolyte and gas. 3DG
can, thus, deliver the excellent nanoscaled advantages in
macroscopical practical applications. The research on 3DG is
still ongoing and quite conceptual, yet ca. 15,000 publica-
tions have emerged for 10 years since its birth in about 2010.
This review summarizes the synthesis progress of 3DG
porousmonolithsaswellastheirstateoftheart EDLCs, for
inspiring and promoting practicable graphene materials
(Figure 1).
2|SYNTHESIS OF 3D GRAPHENE
POROUS MONOLITHS
Since the tape exfoliation of graphene from graphite in
2004,
8
numerous methods have been developed for the
production of graphene powders and films. Typically, the
topdown approaches exfoliate graphite into graphene
FIGURE 1 Advanced threedimensional graphene (3DG) porous monoliths: design, synthesis methods, and electric doublelayer
capacitor (EDLC) application. The dual networks are the solid carbon network and the pore cavity network
194
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ZENG ET AL.
powders by mechanical,
8,9
gaseous,
10
chemical,
11
or
electrochemical
12,13
means. The bottomup approaches
transform simple molecules into graphene films, for ex-
ample, chemical vapor deposition (CVD) on substrates
including metals,
14
metal oxides,
15
salts,
16
and so on.
When applying normal graphene powders to electro-
chemical electrodes, it is found that the facetoface re-
stacking decreases the accessible SSA, and that the
deficient handinhand interconnection leads to a high
contact resistance.
1719
3DG is, thus, designed to over-
come such problems, for attaining higher energy, power,
and lifetime of electrodes. 3DG porous monoliths are
fabricated via the assembly of graphene platelets or via
the pyroconversion of gaseous/liquid/solid organics into
a graphenic network. In the former, graphene oxide (GO)
is typically used as building blocks to construct 3DG.
Concerning the latter method, CVD on a parental porous
template can yield 3DG using gaseous carbon sources.
20
Noticeably, solid/liquid raw materials are also available
to make 3DG via diverse smart approaches; however,
they are not easy, no matter with or without templates.
21
In this review, we summarize the synthesis methodology
of 3DG as follows: liquidbased assembly, CVD, and
pyrolysis of solid/liquid carbon sources.
2.1 |Liquidbased assembly
GO is produced by oxidizing and then exfoliating graphite,
which contains a lot of functional groups and defects.
22
The
oxygenic groups render GO platelets hydrophilic, which are
welldispersed in water.
23
It allows the assembly of platelets
into GO hydrogels and further reduces graphene oxide
(RGO) hydrogels, that is, a type of 3DG porous monolith.
The main assembly routes include gelation without tem-
plates, gelation assisted by templates, and liquidbased
manufacturing techniques.
2.1.1 |Gelation based on GO platelets
for 3DG
GO is naturally decorated with abundant oxygenic groups
on graphitic basal and edge planes, which exhibits hy-
drophilicity and electrostatic repulsion effect.
24
The degree
of reduction from GO to RGO can adjust the balance be-
tween hydrophilicity and hydrophobicity. The reduction
process can induce the assembly of the 2D sheets into the
3D network. Li et al.
25
reported that the reduction of GO
dispersions with a concentration larger than 0.5 mg·mL
1
led to gelation. Xu et al.
26
developed an RGO hydrogel via
onestep hydrothermal process with GO aqueous disper-
sion (Figure 2AC). As the reduction reaction proceeded,
the hydrophobicity and the πconjugated structure of GO
sheets increased, which enhanced the strength of ππ
stacking, so the derived RGO sheets were noncovalently
linked to 3DG hydrogel via ππstacking, hydrogen bond,
and hydrophobic interaction. The selfassembled hydrogel
(SGH) contained about 2.6 wt% RGO and 97.4 wt% water,
which could be used directly for EDLCs. The freezedried
SGH was an aerogel. The weak intersheet connection and
the defects of RGO damage the electrical conduction,
showing a low conductivity of 5 × 10
3
S·cm
1
.Considering
the limited reduction degree by hydrothermal process, var-
ious reducing agents were added to fully eliminate oxygenic
groups and to restore sp
2
hybridization. Ascorbic acid,
27
hydrazine hydrate,
30,31
hypophosphorous acidiodine,
32
and
ethylenediamine
28,33
were used as the reducing agents.
Zhang et al.
27
reported that the reduction of GO with
Lascorbic acid resulted in the 3DG monolith after additional
supercritical drying or freezedrying (Figure 2DF). It
showed a large SSA of 512 m
2
·g
1
and a conductivity about
1S·cm
1
.Chenetal.
28
synthesized macroscopic Ndoped
graphene (NG) hydrogels with hydrothermal treatment
upon GO and ethylenediamine. The amine acted as a
structural modifier to adjust the microscopic structure and as
a nitrogen source for nitrogen doping (Figure 2G).
Besides the direct gelation discussed above, the ge-
lation assisted by crosslinking agents was another
route that appeared early historically. Crosslinking
regents can be polymers, metal ions, and so on. Worsley
et al.
34
reported 3DG aerogel monoliths via the solgel
polymerization of resorcinol and formaldehyde in GO
dispersion, where the wet gels were washed with
acetone, then dried with supercritical CO
2
, and finally
pyrolyzed at 1050°C. Thermal reduction of GO and
carbonization of resorcinolformaldehyde contributed
to a conductivity of ~1 S·cm
1
.Theyalsoreportedthat
the resorcinolformaldehyde content affected SSA, pore
size, and the ratio of sp
2
carbon to sp
3
carbon.
35
Jiang
et al.
29
reported that divalent ions (Ca
2+
,Ni
2+
,Co
2+
)
linked GO into a gellike 3DG structure (Figure 2H).
They inferred that the interconnection of RGO relied
on chemical and hydrogen bonds generated from water
interlinkage, metal ions, and oxygenic groups. Gen-
erally, metal ions linkers were contained within the
final product to form RGOmetal hybrid materials. For
example, Fe
2+
could reduce GO and generate αFeOOH
or Fe
3
O
4
nanoparticles on RGO sheets to form hybrid
aerogels.
36
Tang et al.
37
reported palladium salt and glu-
cose together for the assembly of GO. Pd
2+
ions were re-
duced to nanoparticles by glucose and were anchored to
GO, acting as active sites for catalytic Heck reaction.
Glucosederived polymers can enhance the mechanical
strength of 3DG to some extent. It could load a weight of
330 g; however, it weighed only 80 mg. More than polymers
ZENG ET AL.
|
195
and ions, carbon nanotubes (CNTs) are also considered as
the bridge coupler showing flexibility under stress.
38
Sun
et al.
39
reported the allcarbon aerogel by freezedrying the
mixed solution of GO and CNTs. Giant RGO sheets were
used to construct a framework with macropores, and their
surface was tightly coated with CNT ribs to reinforce flex-
ibility of aerogels.
2.1.2 |Gelation assisted by templates
for 3DG
Templates can be combined into the gelation process of
GO sheets to tailor the porous structure of 3DG, for ex-
ample, in situ ice template,
40,41
additive nanoparticle,
42,43
emulsion,
44
and gases.
4549
FIGURE 2 Direct gelation based on suspension of graphene oxide (GO) platelets for threedimensional graphene (3DG). (A) Photos of
GO aqueous dispersion before and after the hydrothermal process. (B) Photos of selfassembled hydrogel (SGH) allowing the handling and
the loading. (C) A scanning electron microscopy image of microstructures of SGH. Reproduced with permission: Copyright 2010, American
Chemical Society.
26
(D) Photo of GO suspension. (E) Reduced graphene oxide (RGO) hydrogel prepared by heating the mixture of GO and
Lascorbic acid. (F) RGO aerogel supporting a counterpoise. Reproduced with permission: Copyright 2011, Royal Society of Chemistry.
27
(G) Illustration of an assembly of hydrogel: the distance enhancement between RGO layers by ethylenediamine and the possible reaction
pathways. Reproduced with permission: Copyright 2012, Elsevier.
28
(H) A schematic of formation of gellike RGO bulk via the linkage of
divalent ion. Reproduced with permission: Copyright 2010, American Chemical Society.
29
196
|
ZENG ET AL.
Similar to freezecasting technique in the field of
ceramic foam, Qiu et al.
40
reported the icetemplating
method for corklike RGO monoliths. The mixture of GO
and ascorbic acid solution was preheated to obtain par-
tially reduced GO, which was then frozen and finally
thawed to get a cellular monolith of RGO. Upon freezing,
the partially reduced GO sheets were entrapped between
ice crystals to form a network structure. The RGO
monolith showed a low density of 0.5 mg·cm
3
, a good
conductivity of 0.12 S·cm
1
, and a high mechanical en-
ergy loss coefficient of 82.5%. Zhang et al.
41
reported
vertically aligned RGO with antifreezeassisted freeze
casting (Figure 3AD). The mixture of GO and ethanol
was put into a mold, which was then placed on the
surface of liquid nitrogen for directional freezecasting
from bottom to the top, resulting in runthrough
channels.
Hard templates, for example polystyrene (PS), poly-
methyl methacrylate (PMMA), or silica nanospheres, can
guide to build a porous 3DG. It involves the assembly of
GO/RGO on hard templates, followed by removal of the
templates. For example, the negatively charged PS
sulfonatestabilized RGO (PSSG) sheets were electro-
statically induced into the positively charged PS beads. It
led to micronsized PSSG spheres after removing PS. A
spongelike macroporous scaffold was finally fabricated
by ice segregationinduced selfassembly of the mixture
of PSSG and poly(vinylalcohol) (PVA), as shown in
Figure 4AC.
42
Apart from polymer templates, the silica
spheres were also employed to fabricate 3DG. Huang
et al.
43
reported that the hydrophobic nature of methyl
modified silica templates induced a selfassembled
lamellarlike structure of GO. RGO foams were then
obtained after calcination and subsequent hydrofluoric
acid (HF) etching (Figure 4D,E).
Soft templates are also effective for building 3DG,
such as emulsion,
44
gases,
45
and so forth. Li et al.
44
de-
veloped the modified hydrothermal method with hexane
emulsion as the soft template (Figure 5AC). The hexane
droplets were homogeneously dispersed in GO, and they
induced GO sheets to form a 3D network during the
hydrothermal process. Laser can reduce GO into con-
ducting RGO.
46
In situ generated gases could create pores
between GO/RGO sheets. ElKady et al.
45
reported the
laser irradiation reduction method for converting a
stacked GO film into the wellexfoliated porous structure
by gases generated in the rapid reduction. Yeo et al.
47
reported a plesiohedral cellular network from bubbling
(Figure 5DG). They used microfluidic fabrication of gas
inoilinwater compound bubbles to derive the solid
shelled bubbles. With packing bubbles driven by buoy-
ancy, they obtained the interconnected network structure
of RGO after additional thermal reduction. The resulting
structure was a spacefilling cellular foam with a rhombic
dodecahedral honeycomb lattice, which showed high
Young's modulus and elasticity. Zhang et al.
48
designed a
multistep strategy combining bubbles and ice templates.
F127 was selected as the bubbling agent to produce air
bubbles with whisk, in which bubbles were coated with
GO sheets. The structure was frozen before its breakup,
FIGURE 3 Icetemplating gelation for 3DG. (A) A schematic of fabrication of VAGSM. (B) A photo of VAGSM. (C, D) SEM images of
VAGSM. Reproduced with permission: Copyright 2017, American Chemical Society.
41
3DG, threedimensional graphene; GO, graphene
oxide; SEM, scanning electron microscopy; VAGSM, vertically aligned graphene sheet membrane
ZENG ET AL.
|
197
and the 3DG monolith was yielded after the thermal
reduction of GO and the removal of F127. A similar
strategy was also reported by Yang et al.
49
for elastic RGO
aerogel. It should be noted that bubble drainage and
Ostwald ripening can lead to nonuniformity of the bub-
ble size.
51
Recently, Yang et al.
50
reported a direct slurry
casting method to prepare the 3DG monoliths by
retarding Ostwald ripening of the GO wet foam
(Figure 5H). It was tuned from open pores to closed pores
by changing the concentration of GO slurry.
2.1.3 |Liquidbased manufacturing
techniques for 3DG
Manufacturing technologies based on GO/RGO suspen-
sion or slurry have been widely studied, for example, the
wet spinning toward RGO hydrogel fibers, the filtration
toward films, the plastic foamassisted casting toward
monoliths, and the 3D printing toward monoliths. It is
generally acknowledged that the microscopic structure
depends on the gelation nature of GO/RGO sheets as
well as the templating sometimes.
Wet spinning can be utilized to fabricate RGO fibers
or films.
5254
Xu and Gao
55
reported that GO could be
spun into meters of GO fibers. Neat coreshellstruc-
tured RGO fibers and cylinders with aligned pores could
be formed from the GO liquid crystals (Figure 6AC).
54
After chemical reduction, the RGO sheets were densely
stacked on the surface but porously interconnected in-
side. The fibers were further transformed into nonwoven
fabrics by wetfusing assembly for supercapacitors.
59,60
Filtration has been used for making paper throughout
history. In 2007, Dikin et al.
61
reported the GO paper
fabricated by filtrating GO colloidal dispersions. The ge-
lation of RGO occurred at the interface of liquid and filter
membrane rather than bulk liquid during filtration
(Figure 6D).
56
The mechanical stiffness and the fracture
strength of GO papers were enhanced after modification
with Mg
2+
or Ca
2+
for crosslinking.
62
Usually, GO platelets
are apt for dense packing within the GO paper, whereas the
enlargement of pores is preferred. Yang et al.
63
revealed that
FIGURE 4 Gelation assisted by hard templates for 3DG. (A) A scheme for fabricating porous PSSG/PVA monoliths using ice
segregationinduced assembly. (B) A scheme of preparing hollow PSSG microspheres via the colloidal templating approach. (C) An SEM
image of PSSG/PVA. Reproduced with permission: Copyright 2009, Wiley.
42
(D) A schematic of formation of NGFs. (E) A scanning
transmission electron microscopy image of NGFs. Reproduced with permission: Copyright 2012, Wiley.
43
3DG, threedimensional graphene;
GO, graphene oxide; HF, hydrofluoric acid; NGF, nanoporous graphene foam; PSSG, polystyrene sulfonatestabilized reduced graphene
oxide; PVA, poly(vinylalcohol); SEM, scanning electron microscopy
198
|
ZENG ET AL.
FIGURE 5 Gelation assisted by soft templates for 3DG. (A) A schematic of preparation of MGM assisted by hexane emulsion. (B) An
optical image of the emulsion made from mixture of hexane and GO dispersion. (C) A scanning electron microscopy (SEM) image of MGM.
Reproduced with permission: Copyright 2014, Wiley.
44
(D) Design strategy of GObased microbubble assembly. (E, F) An optical image and
a schematic illustration of the microfluidic process, resulting in the formation of spherical microbubbles, for the assembled heavily alkylated
GO. (G) An SEM image of the 3D rhombic dodecahedral honeycomb structure. Reproduced with permission: Copyright 2018, Wiley.
47
(H) A
scheme of bubble evolution of a densely foamed GO coating when drying in air. Reproduced with permission: Copyright 2020, American
Chemical Society.
50
3DG, threedimensional graphene; CCS, closed cellular structure; DFGO, dualfunctionalized graphene oxide;
FCC, facecentered cubic; GO, graphene oxide; MGM, macroporous graphene monolith
ZENG ET AL.
|
199
the severe restacking did not occur in the filtration process,
because the absorbed water induced repulsive hydration
force between GO platelets. The removal of water caused
restacking and pore collapse. Other strategies, for example,
ice crystals,
57
gas,
31
colloid particles,
58
dopamine,
64
and ex-
foliated graphene,
65
were incorporated together with filtra-
tion. Shao et al.
57
reported the honeycomblike RGO film via
combination of the vacuum filtration and the freezecasting
(Figure 6E). Niu et al.
31
reported the porous RGO foam via
vacuum filtration and then leavening by the selfreleased
gas. Choi et al.
58
reported a 3D macroporous RGO frame-
work with PS spheres as sacrificial templates via the filtra-
tion process (Figure 6F,G).
Plastic foamassisted casting of GO suspension can
provide diverse inorganic foams. Yao et al.
66
reported an
RGOwrapped polyurethane (PU) sponge by dipping a
FIGURE 6 Wet spinning and filtration of GO/RGO suspension. (A, B) A schematic for preparation of GO porous fibers and GO porous
cylinders and a scheme of the coreshell structure model. Different colors represent GO lamellar regions with different director vectors. (C)
An SEM image of GO porous fibers. Reproduced with permission: Copyright 2012, American Chemical Society.
54
(D) A sketch of the
formation of GO hydrogel film by vacuum filtration. Reproduced with permission: Copyright 2011, Wiley.
56
(E) A schematic illustration of
the formation of porous RGO film through filtration and freezecasting. The phase diagram shows the aqueous solution during the different
procedures. Reproduced with permission: Copyright 2016, Wiley.
57
(F, G) A scheme and an SEM image of 3D macroporous RGO films via
an embossing process with filtration. Reproduced with permission: Copyright 2012, American Chemical Society.
58
CMG, chemically
modified graphene; eCMG, embossed chemically modified graphene; GO, graphene oxide; PS, polystyrene; RGO, reduced graphene oxide;
SEM, scanning electron microscopy
200
|
ZENG ET AL.
PU sponge in GO, followed by a reduction reaction. Du
et al.
67
immersed a PU sponge into GO ethanol disper-
sion and then pyrolyzed in ethanol flame to achieve
Ndoped RGO foams with open cells (Figure 7AC).
Zhao et al.
68
reported the O and N codoped holey 3DG
aerogel via the hydrothermal treatment of a PU sponge in
the GO aqueous dispersion (Figure 7D). They pointed out
that PUderived hard carbon was burnt away in air for
2 h, which endowed 3DG the elastic characteristic. Other
polymeric templates such as cigarette filters were also
applied to cast 3DG porous monoliths.
69
3D printing, that is, additive manufacturing, em-
ploys computercontrolled pattern generation to create
an architectural structure.
70
It is based on the con-
tinuous extrusion of ink, whose extrudate maintains its
shape and adheres to the previous extrudate layer.
GarciaTuñon et al.
71
reported that GO functionalized
by branched copolymer surfactant (BCS) resulted in a
printable GO/BCS suspension. The addition of gluconic
δlactone triggered the pH drop to protonate GO, en-
abling the formation of multiple hydrogen bonds
(Figure 8A,B). Zhu et al.
72
reported that hydrophilic
silica powders served as a viscosifier to enhance the
printability of GO ink (Figure 8C,D), in which basic
solution is adopted. Another typical strategy is the Ca
2+
ioninduced gelation of GO. Through adding trace of
Ca
2+
as a crosslinker, the printable GO gel ink showed
optimal storage modulus and shearthinning behavior,
avoiding the requirement of highconcentration GO or
other additives (Figure 8E).
73
This Ca
2+
ioninduced
strategy was also suitable for GO/CNTs, for fabricating
highly stretchable carbon aerogels.
74
2.2 |CVD
Largearea graphene films had been grown via CVD
using a gaseous precursor on copper or nickel substrates
typically.
7577
A 3DG porous monolith should be ac-
cordingly produced via CVD on the porous parent tem-
plate, for example, metals, metal oxides, salts, and
combined templates.
FIGURE 7 Plastic foamassisted casting of graphene oxide/reduced graphene oxide (GO/RGO) suspension. (A) A photo of Ndoped
graphene foams (NGFs) via polyurethane (PU)assisted casting, which were selfadhered to a plastic board. (B, C) An Xray radiographic
image and a scanning electron microscopy image of NGF. Reproduced with permission: Copyright 2016, American Chemical Society.
67
(D)
A scheme of preparation of O and N codoped holey RGO via PUassisted casting and selective etching. Reproduced with permission:
Copyright 2020, Wiley.
68
ZENG ET AL.
|
201
2.2.1 |CVD on metal templates for 3DG
Chen et al.
14
designed CVD growth of macroscopic 3DG
foams on nickel foam templates (Figure 9A). Graphene
was deposited on nickel foams via decomposing CH
4
at
1000°C, in which graphene was interconnected into a
network. The PMMA was then coated on the surface of
graphene as a support to prevent from collapsing during
wet etching. After etching away nickel with HCl solu-
tion and removing PMMA with acetone, the highly
conductive graphene foams were obtained. Limited by
commercial nickel foams, the produced graphene foams
FIGURE 8 Threedimensional (3D) printing of graphene oxide/reduced graphene oxide (GO/RGO) slurry. (A) A schematic depicting
branched copolymer surfactant (BCS) and GO structures at basic pH. (B) A sketch of assembly of noncovalent GO/BCS network via 3D
printing. Reproduced with permission: Copyright 2015, Wiley.
71
(C) A schematic of fabrication of RGO aerogel via printing. (D) Morphology
and structure of RGO aerogels via printing. Reproduced under the terms of the Creative Commons Attribution 4.0 International license:
Copyright 2015, Springer Nature.
72
(E) A schematic of a 3D printing process where a trace amount of CaCl
2
was added into the GO
dispersion to form the printable ink. Reproduced with permission: Copyright 2018, Wiley.
73
202
|
ZENG ET AL.
had to inherit a large cell size about 200500 μm. Ito
et al.
78
produced the smallpore graphene using a na-
noporous nickel (npNi) template (Figure 9B). The np
Ni was made by dealloying an Ni
30
Mn
70
precursor in
acidic solutions.
79
The npNi was heated at 900°C under
the atmosphere of H
2
, Ar, and benzene, to grow gra-
phene on its surface. Nanoporous 3DG was finally ob-
tained by removing npNi templates in the HCl
solution. On the basis of the coarsening of nickel liga-
ment, the pore size of nanoporous graphene could be
tailored from 100 nm to 2.0 μm by controlling the CVD
time and temperature.
78
Ndoped nanoporous graphene
was also obtained with pyridine as a carbon source
similarly.
80
2.2.2 |CVD on oxide templates for 3DG
Various oxides have the ability to act as substrates for
growing fewlayer graphitic or graphene under CVD con-
ditions, such as MgO,
81
ZnO,
82
CaO,
8385
SiO
2
,
8690
and so
forth. The oxides can prompt the decomposition of the
carbon source and the deposition of graphitic carbon on
their surface. They can achieve a 3DG product if they are
assisted by the 3Dstructured oxide template. For example,
Jiang et al. developed carbon nanocages (CNCs) using
MgO templates from the in situ decomposition of basic
magnesium carbonate (Figure 10A).
92,93
Largesize MgO particles were yielded at higher
growth temperatures for larger CNCs, and Ndoped
FIGURE 9 CVD on metal templates for 3DG. (A) A scheme of 3D interconnected graphene foams using a nickel foam template via
CVD. (B) Fabrication of nanoporous graphene via CVD on npNi. Reproduced with permission: Copyright 2014, Wiley.
78
3DG, three
dimensional graphene; CVD, chemical vapor deposition; GF, graphene foam; npNi, nanoporous nickel; PDMS, polydimethylsiloxane;
PMMA, polymethyl methacrylate
ZENG ET AL.
|
203
CNCs were also prepared with pyridine as the pre-
cursor.
91,9497
Hence, the template of 3D hierarchical basic mag-
nesium carbonate could result in 3D Ndoped CNCs.
97
Mecklenburg et al.
82
reported a hierarchical aerographite
consisting of interconnected closeshell microtubes, via
CVD synthesis based on adjustable ZnO network
(Figure 10BD).
CaO is a lowcost oxide, which is extracted from
Ca(OH)
2
,
83
seashells,
84
eggshells,
85
and so forth. Tang
et al.
83
reported a CaOtemplated growth of hierarchical
porous graphene. Using porous CaO as templates, the re-
plication of its structural hierarchy resulted in a porous
graphene framework. Shi et al.
84
reported a scalable
seashellbased template for the CVD growth of graphene
foams (Figure 10E). When heated in air, the organic
FIGURE 10 Chemical vapor deposition on metal oxide templates for threedimensional graphene. (A) A scheme and scanning
electron microscopy (SEM) images of the formation of carbon nanocages via in situ MgO template method. Reproduced with permission:
Copyright 2015, Elsevier.
91
(B) The growth model of aerographite, showing carbon nucleation belts (green) to closed sheets on a ZnO
template. (C) The proposed structure of aerographite shells and possible pathways for diffusion. (D) Morphologies of three types of
aerographites. Reproduced with permission: Copyright 2012, Wiley.
82
(E) A scheme and SEM images of fabrication of scallopderived 3DG
foams. Reproduced with permission: Copyright 2016, American Chemical Society.
84
204
|
ZENG ET AL.
molecules and CaCO
3
in seashells decomposed, forming an
interconnected porous structure. Utilizing the lime slaking
of CaO, graphene foams were molded into arbitrary shapes
macroscopically. Han et al.
85
reported that CaO derived
from eggshells transformed alcohols into nanoporous gra-
phene at the temperature as low as 500°C.
SiO
2
is also a suitable substrate for nucleating and
growing graphene.
86
Chen et al.
87
reported 3D biomorphic
graphene powders using diatomite templates. The product
inherited the naturally curved surface of diatomite
(Figure 11AC), overcoming the interlayer stacking. Bi
et al.
88
reported a 3DG monolith of tetrahedrally con-
nected cellular structure with SiO
2
aerogels template. The
3DG showed a network of tubular fewlayer graphene with
hollow tetrahedral joints (Figure 11DG). They then fab-
ricated another graphene porous monolith of mesoporous
graphenefilled tubes using SiO
2
aerogels as a template.
89
Efforts have been made on fabricating graphene monoliths
with a finer interconnected network. Xu et al.
90
reported
3D freeformable graphene foams by combination of 3D
printing and CVD (Figure 11H). Porous silica templates
were prepared by digital light process method with pho-
topolymerization of resin. The porosity of templates was
controlled by the debinding and sintering process. The
final 3DG inherited an interconnected network with
excellent SSA, conductivity, and mechanical properties.
2.2.3 |CVD on salt templates for 3DG
Salts can also template the interconnected graphene net-
work. The solubility of NaCl is 26.5 g at 20°C,
98
so it can be
removed via dissolving in water. Li et al.
99
developed a free
standing graphene paper using a microwave plasma
enhanced CVD process with NaCl as templates. NaCl
powders were melted on the top of graphene base layer and
recrystallized into prismlike crystals, acting as templates
for growth of prismlike graphene building blocks. The final
flexible transparent graphene paper was peeled from the
substrate (Figure 12AD). Wei et al.
100
reported a scalable
NaCltemplated synthesis of NG. The recrystallized NaCl
powders were selected as templates. Pyridine precursor was
converted to NG cages on the surface of NaCl. A printable
ink was further prepared with NG and GO for making
different patterns (Figure 12EH).
2.2.4 |CVD on combined templates for 3DG
Considering the functions of various templates, the com-
bined templates may assist the fabrication of some unique
structures. Colloidal particles with better uniformity can
be used as good morphological regulators, whereas the
catalytic metals can be used to deposit graphene. Lin
et al.
101
reported an Ndoped mesoporous graphenelike
carbon with the combined templates of silica and nickel,
where both could be considered as catalysts for growing
graphene. Liu et al.
102
reported a freestanding 3DG por-
ous monolith via CVD with porous PS template and nickel
catalysts. Moreover, monodisperse colloidal microspheres
can be packed into the opal template, constructing the
desired symmetry. Xu et al.
103
reported an inverse opal
graphene. Aluminum nitrate was infiltrated into the in-
terstice of PMMA opal crystal to construct the oxide
template after heating. Through CVD of graphene on the
aforementioned template, the 3DG was obtained with a
inverse opal structure.
2.3 |Pyrolysis of solid/liquid carbon
sources
From industrialization perspective, the bottomup
synthesis starting from solid/liquid carbon sources in-
stead of gaseous ones is more efficient toward tonnelevel
production of 3DG,
104
especially using renewable bio-
mass or discarded organics for sustainability. The strat-
egy includes nontemplating pyrolysis and templating
pyrolysis of solid/liquid carbon sources. The former uti-
lizes chemical blowing,
105
optothermal reaction,
106
and
spatially separated carbonization,
107
to create pores. The
latter uses templates to assist the pore formation.
2.3.1 |Nontemplating pyrolysis for 3DG
Blowing is a general strategy using gases to blow the flow-
able matter into large variety of polymeric, metallic, and
ceramic foams. The chemical blowing strategy was first re-
ported for manufacturing the foam of BN mono/few
layered nanosheets as early as 2011 by Wang et al.
108
In
2013, Wang et al.
105
developed the ammoniumassisted
chemical blowing route, that is, sugar blowing, to produce
3D strutted graphene (SG) foams, as shown in
Figure 13AE.InheatingglucoseandNH
4
Cl, the molten
syrup was gradually polymerized to melanoidin, which was
blown into the polymeric bubble network by released gases
from NH
4
Cl. The polymeric bubble walls were thinned,
owing to the blowing dilation, the drainage, and the che-
mical elimination reaction. The polymeric walls were finally
graphitized into ultrathin graphene membranes at high
temperature. Diverse sugars were available in the
ammoniumassisted chemical blowing method for making
SG foams, and the additional (NH
4
)
2
CO
3
promoted the
dispersion of NH
4
Cl in a syrup during heating
(Figure 13FI).
109
The match between the decomposition of
ZENG ET AL.
|
205
ammonium salts and the polymerization curing of polymers
affects the structure of SG, whereas their decoupling results
in the undeveloped or the broken bubbles.
110
Geometrically,
SGs were the packing of polyhedrons, whose facets were
mainly pentagons and minorly quadrangles, hexagons, and
heptagons, so SG showed high conductivity, compressible
mechanics, and large SSA. The geometric constrain, the
thermodynamic and kinetic controls, and the static and
dynamic evolution govern the pore structure of foams,
which further determines the properties of foams.
111
The
blowing strategy is recently used to foam other organics,
such as hexamethylene tetraamine,
112
ferric citrate,
113
organic acidethylene glycol,
114116
citrate,
117
and so on.
In another templatefree route, fast energy input is
applied to generate the gas to form pores. Tour's group
reported a laserinduced graphene (LIG) with 3D net-
works from a commercial polyimide film with CO
2
laser
irradiation.
106
The laser irradiation led to extremely high
FIGURE 11 CVD on silica templates for 3DG. (A) A schematic diagram showing graphene growth on a diatom frustule and its hierarchical
structures. (B, C) SEM images of a diatom frustule and the derived 3DG. Reproduced under the terms of the Creative Commons Attribution 4.0
International license: Copyright 2016, Springer Nature.
87
(D) A schematic of 3DG via CVD on mesoporous SiO
2
template.
(E, F) SEM images of 3DG and its individualhollowtube.(G)ATEMimageoftwofewlayer graphene walls. Reproduced with permission:
Copyright 2019, Wiley.
88
(H) A schematic of 3DG assembly via CVD on porous SiO
2
template designed in digital light process. I presents an SEM
image of a silica green body via digital light processing, II shows debinding of polymer additives and sintering procedure for porosity formation with
its microCT scanning image, and III and IV present SEM and TEM images of 3DG assembly after CVD and wet etching, respectively. Reproduced
with permission: Copyright 2020, American Chemical Society.
90
3DG, threedimensional graphene; CT, computed tomography; CVD, chemical
vapor deposition; HF, hydrofluoric acid; SEM, scanning electron microscopy; TEM, transmission electron microscopy
206
|
ZENG ET AL.
localized temperature (>2500°C), so it could break the
CO, CO, and NC bonds of polyimide. These atoms
would be recombined and released as gases, and aro-
matic compounds were rearranged to form a graphitic
structure. They also reported a 3D LIG foam based on
laminated object manufacturing. The LIG foam can be
refined into more complex 3D shapes by using a fiber
laser (Figure 14AD).
118
Besides, Bdoped LIG was
synthesized by introducing boron precursor into a
polymer.
119
The precursors of LIG have been expanded to
wood,
120
cloth,
121
food,
121
Teflon,
122
carbon nanodots,
123
and so on.
Considering cost control and sustainability, it is va-
luable to convert biomass into 3DG. The avoidance of
bulk carbon might be the key in the carbonization of
biomass. Gao et al.
107
reported an oxidationaminolysis
treatment of cellulose for preparing 3D porous graphene
like paper. The cellulose paper was oxidized at 250°C in
FIGURE 12 CVD on salt templates for 3DG. (A) A scheme for synthesis of FFTGP via CVD. (B) A photo of FFTGP on a logo with a
dihedral angle of 60°. (C, D) SEM images as well as Raman profile of an FFTGP sheet. Reproduced with permission: Copyright 2015,
American Chemical Society.
99
(E) A schematic illustration of salttemplated CVD direct growth of NG on NaCl crystal. (F) A TEM image of
NG cages. (G) A photo of different patterns via NGbased ink printing. (H) A print of NGbased ink with welldefined shapes on a variety of
substrates. Reproduced with permission: Copyright 2019, American Chemical Society.
100
3DG, threedimensional graphene; CVD, chemical
vapor deposition; FFTGP, freestanding flexible transparent graphene paper; NG, Ndoped graphene; PI, polyimide; SEM, scanning electron
microscopy; TEM, transmission electron microscopy
ZENG ET AL.
|
207
air and then heated in NH
3
at 1000°C. The graphenelike
paper was directly obtained, consisting of ribbonlike
ultrathin graphenic sheets (Figure 14E,F). They re-
vealed two exceptional effects: the spatially separated
charring below 500°C and the etching above 500°C. The
oxidation and the subsequent amidation could detach
the glucan chains and break the hydrogen bonding
network, avoiding the formation of solid/unhollow/
dense carbon. Ammonia would further etch away dis-
continuous or amorphous carbons. Further combina-
tion of the chemical vapor etching and the doping
yielded a flexible B, N, and O codoped 3D nanoporous
carbon paper.
124
2.3.2 |Templating pyrolysis for 3DG
When pyrolyzing solid/liquid organics to prepare 3DG,
templates may be added to regulate the morphology.
Sun et al.
21
reported that both pristine graphene and
doped graphene were fabricated with metal catalyst and
solid carbon sources. Zhao et al.
125
developed a 3DG by in
situ decomposition of basic copper carbonatederived
porous Cu template, which converted PMMA to few
layered graphene and micromesomacropore network.
Yoon et al.
126
reported multilayer graphene balls by the
carburization of nickel nanoparticles with polyol solution.
The formed nickel carbide would decompose into a phase
separated mixture of nickel and graphene. Han et al.
127
also reported a 3DG with the npNi template by nickel
carbidemediated strategy (Figure 15A,B). Xiao et al.
128
reported the conversion of predefined 3D pyrolyzed pho-
toresist films into 3DG (Figure 15CG). Interference li-
thography was implemented to fabricate 3D porous
carbon, which was sputtered with nickel on the surface.
When heated, amorphous carbon would diffuse into
nickel and concomitantly graphitize. Sha et al.
129
reported
a freestanding 3DG foam by the powder metallurgy
FIGURE 13 Nontemplating pyrolysis of solid carbon for threedimensional graphene via blowing route. (A) Scanning electron
microscopy (SEM) images of ammoniumassisted chemical blowing route, that is, sugar blowing, showing glucose and NH
4
Cl raw crystals,
subsequent melanoidin bubbles, and final strutted graphene (SG). (B) An SEM image of an SG piece. (C) Changes of the specific surface area
and the ratio of cell perimeter to strut width versus heating rates. (D) Threedimensional optical photos of SG. (E) Highresolution
transmission electron microscopy images of a oneto twolayered graphene and a threeto fourlayered graphene of SG. Reproduced under
the terms of the Creative Commons AttributionNonCommercialNoDerivs 3.0 Unported license: Copyright 2013, Springer Nature.
105
(F) An
optical image of a graphene face braced by graphitic struts, showing their intimate connection in SG. (GI) SEM images of intermediate
polymeric bubbles and their thin walls in the chemical blowing of sugars. Reproduced with permission: Copyright 2015, Elsevier.
109
208
|
ZENG ET AL.
method (Figure 15H). Nickel powders and sucrose were
mixed and heated, and graphene grew on the surface of
nickel powders. They also reported a powderbed 3D
printing method for producing 3DG porous monoliths by
feeding the mixture of nickel and sucrose powder, with
each layer treated by CO
2
laser (Figure 15I).
130
In addition to aforementioned metal templates, oxide
and salt templates are also used for the preparation of
3DG, such as MgO,
131
Fe
3
O
4
,
132
Zn(NO
3
)
2
,
133
Na
2
CO
3
,
134
NaCl,
135,136
KOH,
137
and so forth. Qian et al.
131
reported a
porous fewlayered graphene via the Pechini combustion
method, with salicylic acid as a complexing agent and
Mg(NO
3
)
2
for providing complexing cations and com-
bustion fuel. The homogeneous dispersion of Mg
2+
de-
termined the monodispersity of MgO nanocrystals, which
acted as the substrate for graphene growth. Ji et al.
132
re-
ported that the oleic acid ligands attached at the surface of
Fe
3
O
4
nanocrystals were carbonized into fewlayered gra-
phene. Wang et al.
133
reported the solutionbased spray
pyrolysis of the mixture of sugar and salt for fabrication of
porous carbon or graphene nanospheres. Qin et al.
135
re-
ported the 3D selfassembly of NaCl templates for
fabrication of 3DG porous networks (Figure 16A). Citric
acid was chosen as the carbon source to restrain the hy-
drolysis of SnCl
2
for obtaining uniform dispersion of Sn.
Sn and NaCl catalyze the growth of graphene shells and
walls, respectively. The graphene shells were pinned on
the graphene walls to construct the 3D porous graphene
networks. Li et al.
136
reported that glucose on the surface
of NaCl crystals converted to graphitic walls when un-
dergoing carbonization. Wang et al.
137
reported a 3DG by
alkalineassisted pyrolysis of waste tires. Waste tires were
ground and mixed with KOH. By heating above 1000°C,
the generated potassium vapor induced the carbon atom
arrangement into the porous graphene (Figure 16BE).
2.3.3 |Zinctiering pyrolysis for 3DG
Considering that the removal of most templates includes
the use of wet etching, which injures surfacegrown gra-
phene and increases cost, the lowboilingpoint metals are
explored for some special pyrolysis synthesis. Jiang et al.
6
established a zincassisted solidstate pyrolysis (ZASP) for
FIGURE 14 Nontemplating pyrolysis of solid carbon for threedimensional graphene via laser induction and spatially separated
charring, respectively. (A) A schematic of laminated object manufacturing (LOM) process for manufacturing laserinduced graphene (LIG)
foam. (B) Rshape of the LIG foam. (C) A schematic of fiber laser milling process. (D) 3D LIG foam printed by the combination of LOM
and fiber laser milling. Reproduced with permission: Copyright 2018, Wiley.
118
(E) A scheme of spatially separated charring via
oxidationaminolysis route of cellulose for making 3D graphenelike paper. (F) A scanning electron microscopy image and photo of the 3D
graphenelike paper. Reproduced with permission: Copyright 2019, American Chemical Society.
107
ZENG ET AL.
|
209
producing 3DG porous monoliths (Figure 17AM). The
powders of glucose and zinc were compacted into an in-
got and then heated to straightforwardly produce graphene
aerogel. The zincguided graphene aerogel was named
asZNG.Zincintroducedatieringprocess(anew
carbonmetal interaction) beyond the normal templating,
which guided the delamination of bulky organics or solid
chars. The glucosederived char was fully impregnated with
zinc at around 480°C (Figure 17G). With heating to 800°C,
the embedded zinc was gradually extruded from the
FIGURE 15 Metalassisted pyrolysis of solid/liquid carbon sources for 3DG. (A, B) A schematic and TEM image of preparation of MG as
well as Ndoped MG via a carbidemediated graphene growth method. Reproduced with permission: Copyright 2018, Wiley.
127
(C) A schematic of 3DG via CVD on lithographically defined porous nickel. (D) An SEM image of porous carbon. (E) Porous carbon coated
with nickel. (F, G) 3DG. Reproduced with permission: Copyright 2012, American Chemical Society.
128
(H) A schematic of powder
metallurgy method to prepare 3DG foam. Reproduced with permission: Copyright 2015, American Chemical Society.
129
(I) A schematic of
synthesis of 3DG foam using a simulated 3D printing process. Reproduced with permission: Copyright 2017, American Chemical Society.
130
3DG, threedimensional graphene; CVD, chemical vapor deposition; MG, mesoporous graphene; npNi, nanoporous nickel; PMTGF,
powder metallurgy templates for 3DG foam; SEM, scanning electron microscopy; TEM, transmission electron microscopy
210
|
ZENG ET AL.
charzinc matrix, resulting in the lamellar texture of
charzinc sandwich (Figure 17H). The extrudation is driven
by the diminishing surface energy of the char and the
coarsening of zinc. The lamellar texture relies on the ani-
sotropy of sp
2
carbon. After natural vaporization of zinc, the
monolith of allmembrane 3DG was obtained (Figure 17I).
Additionally, zinc promoted the carbonization
graphitization of organics, precluded the troublesome wet
etching, and realized the easy recycling of metal agents. It is
easy to be scaled up with the compatible establishments of
industrial powder metallurgy and sintering.
3|SUPERCAPACITORS BASED
ON 3DG POROUS MONOLITHS
3DG porous monoliths have been widely studied as
supporters, elastomers,
138140
electrical conductor,
141
adsorbent,
142
and electrochemical electrodes.
143145
As
advanced electrochemical porous electrodes, 3DG has
been applied to supercapacitors, electrocatalysis, and
batteries.
Among the three types of supercapacitors (EDLCs,
pseudocapacitors, and asymmetric supercapacitors),
1
the
EDL mechanism guarantees high power, operable fre-
quency, safety, millions of life cycles, and effortless
maintenance. Historically, graphenebased EDLCs were
pioneered by Vivekchand et al.
146
and Stoller et al.
147
in
2008. Their capacitances were 117 and 135 F·g
1
in 1 M
H
2
SO
4
and 5.5 M KOH, respectively, based on the elec-
trodes of RGO powders. Graphenebased EDLCs per-
formed normally better than those of activated carbon,
but they were still far from the theoretical prospect, re-
sulting from the irreversible restacking of graphene
flakes during manufacturing and cycling.
3DGbased EDLCs were attempted to mitigate such
issue. In principle, 3DG monoliths can increase the en-
ergy density beneficial from the high SSA, because the
FIGURE 16 Saltassisted pyrolysis of solid carbon sources for 3DG. (A) A schematic of synthesis of Sn@3DG using NaCl template.
Reproduced with permission: Copyright 2014, American Chemical Society.
135
(B) A schematic of formation of 3DG structure from waste
tires. (CE) SEM, TEM, and HRTEM microscopy images of the 3DG structure. Reproduced with permission: Copyright 2019, Elsevier.
137
3DG, threedimensional graphene; CVD, chemical vapor deposition; HRTEM, highresolution transmission electron microscopy;
SEM, scanning electron microscopy; TEM, transmission electron microscopy
ZENG ET AL.
|
211
intersupported structure prevents restacking. 3DG can
also powerfully improve power density and operable
frequency relying on the dually interconnected electron
highway and ion highway via respective sp
2
carbon
network and continual cavity. Plenty of efforts have
been made concerning the design of 3DG
toward highperformance electrodes for EDLCs.
Besides the electrode, the electrolyte is another im-
portant component in supercapacitors. It is assorted as
aqueous, organic, and ionic liquid systems.
148
Ionic
conductivity and electrochemical stability are two vital
properties of electrolytes, which influence the rate cap-
ability and the electrochemical windows as well as cy-
cling performance.
149
Aqueous electrolytes provide high
ionic conductivity (up to ~1 S·cm
1
) and nonflammable
safety but low operable voltage (1.23 V thermo-
dynamically).
149,150
Organic and ionic liquid systems
have high electrochemical windows (up to 4 V) for
increasing energy density at a cost of low ionic con-
ductivity (typically ~0.06 S·cm
1
) and flammability.
148,149
Organic electrolytes are preferred commercially, con-
sidering the high operable voltage, whereas aqueous
electrolytes are popularly studied owing to the con-
venience without waterproof processing requirements.
3.1 |Aqueous EDLCs based on 3DG
Conway
151
put forward that carbon materials employed
as EDLCs electrodes should satisfy three characteristics:
high SSA, good conductivity, and excellent accessibility
for electrolyte to intrapore space. Therefore, the design
of 3DG focuses first on SSA, conductivity, and pore
distribution.
The high SSA provides large electrodeelectrolyte in-
terface, to improve the gravimetric capacitance of EDLCs.
FIGURE 17 Zinctiering pyrolysis for threedimensional graphene. (A) A sketch of zincassisted solidstate pyrolysis (ZASP) route
for producing zincguided graphene aerogel (ZNG). (B, C) The feedstock of glucosezinc workpiece and the corresponding ZNG
product in ZASP. (D, E) A scanning electron microscopy image and highresolution transmission electron microscopy image of ZNG and
an individual graphene membrane as well as the thickness statistics of graphene. (FI) The zinctiering effect in ZASP: (F) a sectional
diagram of glucose passing one face, two edges, and one vertex among four zinc microspheres; (G) zinc impregnates char via dynamic
evaporationcondensation in heating; (H) zinc delaminates char into sp
2
carbon lamella; (I) lamellar char forms graphene membranes, so
that the edge/vertex is a loose bundle of membranes. Iand II denote vertical and tilted doublelayered graphene, respectively. (JL) Pyrolysis
of glucose among nontiering metals, yielding inevitable nonmembrane morphological impurities. III and IV mark the solid graphitic strut
and tetrapod joint, respectively. (M) Geometry of model of glucose syrup among four metal microspheres. Reproduced with permission:
Copyright 2019, Wiley
6
212
|
ZENG ET AL.
Early studies indicated a linear dependence between spe-
cific capacitance and SSA.
152,153
It should be noted that
carbon nanomaterials often contain heteroatomic oxygen,
which contributed pseudocapacitance leading to some
unusual areal capacitance of >0.25 F·m
2
in literature.
The interaction between pore wall and solvent varies
greatly in different pores.
154
For example, macropores are
large enough so that the pore curvature is no longer sig-
nificant, which can be simply modeled by the Helmholtz
model. In mesopores, solvated ions approach the pores
wall and form a doublecylinderlike capacitor, so the ef-
fect of pore curvature becomes prominent, because the
pore size is comparable with the distance between ions
and pore wall. In the case of micropores, the desolvated
ions form a wireincylinderlike capacitor, with increasing
capacitance. In addition, in case of a singleor fewlayered
graphene electrode (i.e., a lowdensityofstate system), the
interfacial EDL capacitance was found to be dominated by
the quantum capacitance of the solid side at the
electrodeelectrolyte interface.
5,155
It implied the capaci-
tance might be reduced if the pore wall was too thin.
The highSSA materials without a continuous con-
ductive network result in poor capacitance, whereas the
combination of high SSA and high conductivity leads to a
high gravimetric capacitance.
156
For example, activated
carbon (AC) has high SSA, but its conductivity is much
worse than that of graphene. There are high contact re-
sistances resulting from binders. The capacitance of AC
based EDLCs at low current density is acceptable, but it
is poor at high current density, that is, poor rate cap-
ability. Both the ohmic resistance and the pore effect
hereinafter are responsible for such phenomenon.
Pore structure can also influence specific capacitance
and rate capability. Generally, pores with different sizes
function variedly. Macropores can act as the buffering
reservoirs of electrolyte, mesopores are beneficial for ion
diffusion, and micropores can offer a large surface
area.
157159
As mentioned before, the pores with size
smaller than 1 nm could lead to the desolvation or the
distortion of the ion solvation shell, anomalously increas-
ing capacitance at a cost of sluggish kinetics.
160
The pores
with size smaller than 0.5 nm become inaccessible to
electrolyte ions due to the sieving effect.
161,162
Hence, the
pore size close to solvated ion size might yield the optimal
EDL capacitance.
163,164
In addition, the capacitance decays
at high current or frequency. The distributed charge sto-
rage in electrode pores is equivalent to a resistorcapacitor
network, so the penetration depth into a certain pore de-
creases at high frequency. With increasing frequency,
smaller pores are blocked earlier, which decreases the
capacitance.
165
To sum up, a largeSSA conductive elec-
trode with rational tradeoff pore structure may confer the
optimal capacitance and rate of EDLC devices.
These three propertiesSSA, conductivity, and pore
structureare key to EDLCs. Numerous 3DG materials
have been studied to obtain the better characteristics for
the higher performances of EDLCs. Xu et al.
26
employed
the assembled RGO hydrogel, showing a capacitance of
175 F·g
1
in 5 M KOH. With a modified hydrothermal
reduction method, Xu et al.
166
established a 3DG hy-
drogel with exceptional electrical conductivity, and they
obtained a capacitance of 186 F·g
1
in 1 M H
2
SO
4
. Shao
et al.
57
combined freezecasting and filtration to prepare
3D cellular RGO films. With the assistance of open por-
osity, high conductivity, and mechanical strength, the
electrode exhibited a capacitance of 284.2 F·g
1
in 1 M
H
2
SO
4
. Bi et al.
89
adopted silica templates to construct
graphene monoliths, which possessed a conductivity of
32 S·cm
1
, an SSA of 1590 m
2
·g
1
, and finally a capaci-
tance of 303 F·g
1
in 1 M H
2
SO
4
. Jiang et al.
6
used ZASP
to create allmembrane 3DG monoliths, that is, ZNG.
ZNG showed the temperatureinvariant conductivity of
1.6 S·cm
1
and the tunable SSA at 13902020 m
2
·g
1
.It
showed a high capacitance of 336 F·g
1
and an ultralong
lifetime of 1,300,000 cycles in 1 M H
2
SO
4
(Figure 18AF).
3.2 |Aqueous EDLCs based on
doped 3DG
More than the structural design of 3DG for EDLCs, an-
other strategy for increasing capacitance is to introduce
heteroatoms providing pseudocapacitance.
150
The pseu-
docapacitance resulted from local changes in the electron
density of the carbon matrix or the redox reaction of
functional groups.
167,168
The heteroatom doping can also
improve wettability and conductivity of carbon.
169
Var-
ious heteroatoms, for example, B, N, O, P, and S, have
been adopted for doped 3DG materials for EDLCs.
B atoms can be doped into graphene without sig-
nificant lattice distortion, showing electronaccepting
behavior.
156
Zuo et al.
170
reported a Bdoped 3DG via
freezedrying and thermal treatment of GO gel with boric
acid. The Bdoped 3DG showed a rectangularlike curve
with one pair of broad Faradaic peaks in cyclic voltam-
metry (CV), and the capacitance was 281 F·g
1
in 2 M
H
2
SO
4
. Li et al.
171
also fabricated Bdoped RGO aerogels
with GO and boric acid, showing a capacitance of
308.3 F·g
1
in 6 M KOH.
N might be the most widely used doping element. N
has one more outermost electron than C, and it exhibits
the electrondonating behavior.
156
There are three usual
configurations of N within graphitic lattice, that is,
pyrrolicN, pyridinicN, and graphiticN.
101,172
Litera-
ture indicated that the former two could enhance the
pseudocapacitance through reversible redox reactions,
ZENG ET AL.
|
213
whereas graphiticN could improve the conductivity of
graphene and promote its interaction with the anions
of electrolyte.
173175
Zhang et al.
169
fabricated an
Nsuperdoped 3DG (GFNG), where graphene foam
acted as the framework and Nsuperdoped RGO aero-
gels served as the filler. N content of the hybrid reached
15.8%, dominated by pyridinicN and pyrrolicN. The
GFNG presented capacitances of 380, 332, and
245 F·g
1
in 6 M KOH, 1 M H
2
SO
4
,and1MKCl,re-
spectively (Figure 19AC). Lin et al.
101
reported that the
mixed threetype Ndoped fewlayered graphene ex-
hibited a rectangular CV curve with a capacitance of
855 F·g
1
in 0.5 M H
2
SO
4
(Figure 19DF).
P has similar properties as N, except the larger atomic
radius and lower electronegativity.
176,177
Fan et al.
178
synthesized a Pdoped RGO hydrogel via onestep hy-
drothermal method with phytic acid and GO. It gained a
capacitance of 388.5 F·g
1
in 1 M H
2
SO
4
. They put for-
ward that the pseudocapacitance caused by PO bonding
gave a greater boost than PC bonding regarding capa-
citance. Yu et al.
179
combined spectroelectrochemical
methods with theoretical calculations to demonstrate
that pseudocapacitive feature was associated with
CPO bonding. The fabrication of Pincorporated RGO
achieved a capacitance of 352 F·g
1
in 1 M H
2
SO
4
.
O atoms are always easily attached to the carbon
matrix, resulting from the oxygenic precursors or the
calcination processes. In other words, it is not easy to
completely eliminate O heteroatoms or to get pure
carbon materials at the usually used experimental
conditions (e.g., heating around 1000°C). This leads to
the suspicious reports of EDLCs tests and the difficult
establishment of the SSAcapacitance relationship, as
mentioned previously. The Odoping could increase the
interlayer distance of graphene, and it could provide
active sites for the pseudocapacitive contribution by
redox reactions. The Odoping might cooperate with
other elements to confer carbon materials with the
minimum adsorption energy, facilitating more cations
stored on the surface. These adsorbed cations could
effectively inhibit the hydrogen evolution, extending
the voltage window.
180
S doping is also used in carbon materials for EDLCs.
Due to the electronwithdrawing property of S, Scarbon
FIGURE 18 Aqueous electric doublelayer capacitors (EDLCs) based on threedimensional graphene (3DG). (A) Cyclic voltammetry of
symmetric electrodes of zincguided graphene aerogel (ZNG) and references at a scan rate of 100 mV·s
1
in 1 M H
2
SO
4
. (B) Accelerated
power cycling of ZNG and threedimensional reduced graphene oxide (3DRGO) electrodes at 1.4 V at room temperature. Inset is
galvanostatic chargingdischarging at 5 A·g
1
. (C) Terminal voltage of ZNG electrodes following time, as measured by the temporally
continuous monitoring in potentiostatic charging and galvanostatic discharging. (D) The ratio of the voltage drop to the discharging current.
(E) Internal resistance (IR) and its components. IR difference is dominated by equivalent series resistance (ESR), whereas inpore ionic
resistances are similar and selfdischarge contributes variable residues. (F) Lifecycle stored energy of ZNGbased supercapacitors (red line is
that of ZNG). Reproduced with permission: Copyright 2019, Wiley.
6
214
|
ZENG ET AL.
network possessed a wider band gap and exhibited
metalliclike properties.
181
Yu et al.
182
synthesized an
Sincorporated RGO aerogel through freezedrying and
thermal treatment, which showed a capacitance of
445.6 F·g
1
in 1 M H
2
SO
4
. Islam et al.
183
also reported a
cellular 3D Sdoped RGO foam through selfassembly
and thermal treatment, which presented a capacitance of
367 F·g
1
in 6 M KOH.
Lastly, the electronic structure of graphene could be
regulated by the binary and ternary doping, for example,
B, N codoped,
184,185
N, P codoped,
186
N, S co
doped,
187189
S, P codoped,
190
B, P codoped,
191
B, N, P
codoped,
192
and so forth. Wu et al.
184
reported a B, N co
doped monolithic RGO aerogel by hydrothermal assem-
bly and freezedrying. It showed a capacitance of
239 F·g
1
in 1 M H
2
SO
4
. Zou et al.
185
fabricated a B,
Ndoped holey RGO aerogel with ammonia borane as the
precursor. It had a B content of 9.17% and an N content
of 4.15%, furnishing a capacitance of 456 F·g
1
in 1 M
H
2
SO
4
. Pan et al.
192
reported a B, N, P codoped holey
RGO hydrogel (BNPHGH) via mild defectetching re-
action and hydrothermal process. It showed a capaci-
tance of 362 F·g
1
in 1 M H
2
SO
4
. Literature indicated the
synergistic effect of multiple doping, which might tune
the properties of graphene versatility; however, more
efforts are needed to thoroughly understand the sy-
nergistic mechanism.
3.3 |Nonaqueous EDLCs based on 3DG
As mentioned above, the second way to increase the
energy density of EDLCs is to raise the operable voltage.
Acidic and alkaline aqueous electrolytes are commonly
used for studying EDLCs, owing to high ionic con-
ductivity, yet they suffer from narrow electrochemical
windows. Neutral electrolytes can achieve the higher
operable voltage on account of high overpotentials of
hydrogen and oxygen evolutions; nevertheless, the
voltage is still lower than that of nonaqueous systems.
Organic electrolytes and ionic liquids can be used at a
voltage up to 4 V, so they are currently applied to
commercial carbonbased EDLCs.
193
Organic electrolytes are constituted by conductive salts
dissolved in organic solvents.
148
Considering the larger
solvated ion sizes in organic electrolytes, it is vital to avoid
FIGURE 19 Aqueous EDLCs based on Ndoped 3DG. (A) SEM images of GFNG. (B) The capacitance of GF, GFrGO, GFNGs, and NG
powder calculated by the CV. (C) Capacitance of GFrGO and GFNGs at various current densities in 6 M KOH, 1 M KCl, and 1 M H
2
SO
4
.
Reproduced with permission: Copyright 2017, Wiley.
169
(D) Possible locations for N incorporation into a graphene layer. (E, F) CV and GCD
from the different ordered mesoporous carbon. Reproduced with permission: Copyright 2015, AAAS.
101
3DG, threedimensional graphene;
CV, cyclic voltammetry; EDLC, electric doublelayer capacitor; GCD, galvanostatic chargedischarge; GF, graphene foam; NG, Ndoped
graphene; rGO, reduced graphene oxide; SEM, scanning electron microscopy
ZENG ET AL.
|
215
the loss of capacitance caused by inaccessible small pores.
Besides, ion conductivity and viscosity of solvents need
careful consideration. Typical solvents employed in organic
electrolytes are acetonitrile (AN) and propylene carbonate
(PC). The former possesses higher conductivity and lower
viscosity, whereas the latter displays lower toxicity.
194
Zhu
et al.
195
reported activated microwaveexpanded graphite
oxide via chemical activation of microwaveexfoliated GO,
which showed 166 F·g
1
in BMIMBF
4
/AN, and the energy
density was 70 Wh·kg
1
.Jiangetal.
109
reported an SG via
ammoniumassisted chemical blowing, which realized a
capacitance of 190 F·g
1
, and the energy density was
50 Wh·kg
1
in TEABF
4
/AN (Figure 20AC). Xu et al.
196
reported a holey 3DG framework (HGF) through the hy-
drothermal process, which showed a capacitance of
298 F·g
1
in EMIMBF
4
/AN. The gravimetric and volu-
metric energy density were 35 Wh·kg
1
and 49 Wh·L
1
,
respectively. Nishihara et al.
197
fabricated a spongelike
graphene mesoporous framework (GMS) via oxideassisted
CVD, which exhibited a capacitance of 125 F·g
1
in 1 M
Et
4
NBF
4
/PC. Meanwhile, high oxidation resistance of GMS
allowed an operable voltage up to 4 V, achieving an energy
density of 59.3 Wh·kg
1
.
Heteroatomdoped 3DG materials presented an en-
hanced energy density in organic electrolytes.
198
Pan
et al.
192
tested the BNPGH in 1 M EMIMBF
4
/AN,
which obtained gravimetric and volumetric energy
densities of 38.5 Wh·kg
1
and 57.4 Wh·L
1
, respectively
(Figure 20DF). The redox peaks seemed unobvious in
organic electrolytes. The origin of the pseudocapaci-
tance brought by heteroatoms in organic electrolytes
still needs an indepth study. Heteroatom doping might
affect the electrode behavior in organic electrolytes by
advancing wettability, conductivity, and so on.
199201
Ionic liquids (ILs) are lowmeltingpoint salts con-
stituted solely by ions.
202
The solventfree ILs are non-
flammable owing to the low vapor pressure, showing
superiority in safety.
149
ThecapacitanceoftheirEDLCs
could be enhanced along with the increasing temperature
due to the improved conductivity and the decreased
viscosity.
203
ILs could help attain a wider operable voltage
window.
204
ElKady et al.
45
reported that laserscribed
porous graphene (LSG) offered a capacitance of
4.82 mF·cm
2
and an energy density of 1.36 mWh·cm
3
in
EMIMBF
4
.Xuetal.
205
reported an Ndoped holey RGO
aerogel via hydrothermal treatments, which showed an
FIGURE 20 Nonaqueous electric doublelayer capacitors (EDLCs) based on threedimensional graphene. (A) A photo and scanning
electron microscopy (SEM) images of strutted graphene. (B) Cyclic voltammetry (CV) curves under different scan rates. (C) The change
of specific capacitances along with discharge current density. The inset is the cycling performance at the current density of 10 A·g
1
.
Reproduced with permission: Copyright 2015, Elsevier.
109
(D) SEM image of B, N, P codoped holey reduced graphene oxide hydrogel
(BNPHGH). (E) CV curve of symmetric EDLCs of different graphene hydrogels. (F) CV curves of BNPHGHs in 1 M EMIMBF
4
/AN.
Reproduced with permission: Copyright 2018, Elsevier.
192
216
|
ZENG ET AL.
energy density of 60.3 Wh·kg
1
in EMIMTFSI80. Li
et al.
206
synthesized porosityadjustable 3DG as ultrathick
bulk electrodes. Eventually, the 3DG electrode exhibited a
maximum energy density of 64.7 Wh·L
1
in BMIMBF
4
.
Chen et al.
207
prepared the N, S codoped RGO aerogel
through a onepot solvothermal method, which attained an
energy density of 100.7 Wh·kg
1
in EMIMBF
4
.
More efforts are needed on nonaqueous EDLCs based
on 3DG. It is worth noting that the capacitances of ma-
terials in organic electrolytes are commonly smaller than
those in aqueous electrolytes. It can be attributed to the
larger solvated ion sizes, lower ionic conductivity, higher
viscosity, and so forth. Besides, the aging process and the
consequent failure of EDLCs need deep studies.
1,148
In
addition, very few types of ILs have been explored, and
most ILs suffer from low ionic conductivity and high
cost.
208,209
Plenty of research studies remain waiting to
be carried out to overcome the bottlenecks.
3.4 |Practical usage of EDLCs
Supercapacitors are featured by high power density, long
cycle lifetime, and low maintenance cost. Commercially
available supercapacitors are EDLCs composed of AC
and organic electrolytes, whereas pseudocapacitors are
not industrialized at present due to the limited lifetime.
EDLCs can be used for four occasions in our opinion:
fast charge and fast discharge, normal charge and fast
discharge, fast charge and normal discharge, and normal
charge and normal discharge.
(i) Concerning fastchargeandfastdischarge applica-
tions, EDLCs can reduce the voltage fluctuation as
the grid power buffers. Similarly, they can shave the
power pulses to fill the power gaps in the grid of
renewable energy. Regarding the capture and reuse
of waste energy, EDLCs can equip forklifts, ex-
cavators, and cranes, to reduce the fuel consump-
tion during frequent loading and unloading.
(ii) Regarding normalchargeandfastdischarge appli-
cations, EDLCs can supply the highpower output
for electromagnetic launch, motor startup, flash-
light, defibrillator, array radar, and so on. EDLCs
can incorporate with batteries to answer the high
rate usage. Similarly, EDLCs can serve as the un-
interruptible power supply for fastresponse power
supply with low maintenance cost.
(iii) Concerning fastchargeandnormaldischarge ap-
plications, EDLCs are recently used for electric bu-
ses, where they are recharged in tens of seconds
when stopping at each station. EDLCs can be used
as the energy storage reservoir for handheld
devices, for example, electric screwdriver, imagers,
thermometers, and so forth. Another example is the
kinetic energy recovery system of city buses and
electric trains.
(iv) Regarding normalchargeandnormaldischarge
applications, EDLCs can be used to provide power
for volatile memory, clock chips, and so on.
4|SUMMARY AND
PERSPECTIVES
3DG porous monoliths are advanced materials formed by
constructing a highly conductive porous network struc-
ture with 2D graphene building blocks. They not
only can deliver the excellent properties of 2D graphene
at macroscale, but also can bring some unique ad-
vantages, such as hierarchical porous network, tunable
porosity, and outstanding mechanical character. All of
these make them highperformance electrical con-
ductors, elastomers, adsorbents, and electrochemical
electrodes, where the electrode attracts especially tre-
mendous attention. This review paper summarizes the
fabrication of 3DG with various strategies, including
liquidbased assembly of GO, CVD growth on 3D porous
templates, and pyrolysis of solid/liquid carbon sources. It
also surveys the advanced EDLCs applications based on
the 3DG materials, including aqueous, organic, and ILs
systems.
Despite the prosperous progress, the 3DGbased
EDLCs are still far away from the expectation. Regard-
ing the 3DG material, liquidbased methods have ad-
vantages of high yield and so on, yet the handinhand
intersheet junction of RGO is often insufficient and
thermally labile due to weak van der Waals adhesion or
noncovalent bonding. CVD can generate highquality
3DG by duplicating the porous monolithic template, yet
the cycling of parent templates should be considered in
future largescale industrialization. The pyrolysis of so-
lid/liquid carbon sources using templates will face the
same issue. The nontemplating pyrolysis is costeffective,
yet full of challenges, for example, morphological im-
purities. In addition, systematical study about the growth
mechanism may benefit the control of the internal net-
work structure and the pore structure of 3DG.
Regarding EDLCs, the energy density is urgently re-
quired to be improved. Fundamental studies about 3DG
electrode materials will be helpful to adjusting the electrode/
electrolyte interfaces and to enhancing the performance. The
highvoltagedurable electrode and electrolyte can effectively
improve the energy density. The highly graphitized 3DG
might be a suitable electrode candidate. It is noted that the
volumetric performance is a crucial indicator for some
ZENG ET AL.
|
217
compact devices, so the tradeoff and optimization of the
pore size should be deliberated. In addition, the suitable pore
structure and the electrodeelectrolyte match need to be
explored. The rational design of electrodes and electrolytes
will enable the highperformance EDLCs to finally reach
heavyweight industrialization and commercialization.
ACKNOWLEDGMENTS
The authors acknowledge the support from National
Natural Science Foundation of China (51972168,
51672124, 21603096), Program for Innovative Talents
and Entrepreneur in Jiangsu, State Key Laboratory of
Catalytic Materials and Reaction Engineering (RIPP,
SINOPEC), and Technical Center of Nano Fabrication
and Characterization of Nanjing University.
CONFLICT OF INTEREST
The authors declare no conflict of interest. [Correction
added on 15 June 2021, after first online publication:
Conflict of Interest section has been added.]
ORCID
XueBin Wang https://orcid.org/0000-0002-7894-1922
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AUTHOR BIOGRAPHIES
Jinjue Zeng received his B.S. degree
from Harbin Institute of Technology in
2018. He is a Ph.D. candidate in Materi-
als Science in Nanjing University, under
the supervision of Prof. XueBin Wang.
He is currently researching the syntheses
and applications of porous monolithic
3D graphene materials.
ZENG ET AL.
|
223
XueBin Wang received B.S. and M.S.
degrees from Nanjing University and
Ph.D. degree from Waseda University. He
worked as junior researcher, postdoc
researcher, and independent researcher at
International Center for Young Scientists
(ICYS) in World Premier International Center for
Materials Nanoarchitectonics (WPIMANA), National
Institute for Materials Science (NIMS) in 20102016. He
then became a 1000Talents Young Scholar and a full
professor in Nanjing University. Wang's group has been
pursuing the designed syntheses, novel properties, and
practical applications of porous 2D materials. Wang's
group recently focuses on the growth of 3Ddesigned
graphene and boronitrene for applications to electro-
lysis, thermocatalysis, supercapacitors, batteries, poly-
meric composites, and so forth.
How to cite this article: Zeng J, Xu C, Gao T,
Jiang X, Wang XB. Porous monoliths of 3D
graphene for electric doublelayer supercapacitors.
Carbon Energy. 2021;3:193224.
https://doi.org/10.1002/cey2.107
224
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ZENG ET AL.
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