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Design and evaluation of flat plate solar collector equipped with nanofluid, rotary tube, and magnetic field inducer in a cold region

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Flat plate solar collectors lose a massive part of heat accumulated near the contact region because of the poor thermal characteristics of the working fluid. A new cost-effective design is numerically studied to cover up such deficiency by equipping the flat plate collector with revolutionary tubes and magnetic field inducer to affect Fe3O4/water working nanofluid in the collector tubes. Results substantiate that each of the applied rotary tubes and magnetic field inducer improves the convection mechanism in the tubes by circulating the flow inside the tubes and saves more of available solar energy. Results reveal that 27.8% and 10.44% of lost energy are restored in the solar collector equipped with the magnetic inducer and rotary tubes, respectively. Manipulating the flat plate collector by both rotary tubes and inducer is more influential in comparison with each individual method, and there is an optimal rotational speed in each magnetic field intensity to achieve the best performance. This hybrid technique increases the energetic performance of the plate solar collector from 44.4% to 61.7% which implies that roughly 300 W of the lost energy can be restored in the collector.
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... The useful energy increases by 1.65% due to adding the nanoparticles and increases to 10.44% due to pipe rotation. They continued their work by adding a magnetic field inducer on the riser pipes of the SC [8]. The results showed that this technique improved the thermal efficiency to 61.7% while the conventional FPSC efficiency was 44.4%. ...
... Fig. 16a and b draw the instantaneous and accumulated energy efficiencies variation with time for the different collectors' tilt angles. The instantaneous efficiency is calculated according to equations (5) to (7), and accumulated efficiency is calculated according to equations (8) and (10) in Section 2.4.1. As expected from the previous results, the PDSC has higher efficiency than the FPSC for the studied tilt angles. ...
... However, these countries could harness their sunshine radiation potential to mitigate the effects of pollutant emission technologies, thereby employing cleaner and sustainable heat and power production solutions and improving air quality. Solar collectors of the flat-plate type are the most common devices to exploit solar radiation energy (Bezaatpour and Rostamzadeh, 2021a). A simple description of a flat-plate solar collector (FPSC) consists of a structure made of a wide glazing plate and tubes containing a circulating fluid to transfer the absorbed heat from the glazing sheet to the outlet where it is used for, e.g., heating water (Alawi et al., 2020). ...
... The heat transfer fluid can be water or some other fluid that does not freeze if the FPSC is used in a cold region. However, these devices have low efficiency due to heat loss, and hence a not so high outlet temperature (Bezaatpour and Rostamzadeh, 2021a). Different methods exist to enhance the heat transfer rate in solar collectors, including using nanofluids (Bezaatpour and Rostamzadeh, 2021b), phase change materials (Aramesh and Shabani, 2020), magnetic field (Bezaatpour et al., 2021), turbulators, and twisted tape (Vengadesan and Senthil, 2020). ...
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... In order to increase convection heat transfer and reduce heat losses accumulated near the contact region, a FPSC equipped with a revolutionary tube and magnetic field inducer was designed by Bezaaatpour and Rostamzadeh (2021). They reported that the hybrid system with Fe2O3-water nanofluid enabled an increase in efficiency from 44.4% to 61.7% (Bezaatpour & Rostamzadeh, 2021). The efficiency of FPSC is enhanced by 2.48% and 8.46% by using 0.5% Al2O3 and 0.5% crystal nanocellulose, respectively (Farhana et al., 2021). ...
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... However, installing an agitator in a DASC may not be feasible from a system operation and equipment manufacturing perspective. Rotating the collector tube has been proposed as an alternative [26]. However, this approach incurs extra power consumption and maintenance challenges for the solar system. ...
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... Yousefi et al. [30], in a study, stated that the heat transfer and pressure drop of two-phase flow in a tube rise by about 280% and 82%, respectively, using a non-uniform magnetic field. Other studies on the use of magnetic fields have been performed experimentally and numerically [31][32][33][34][40][41][42]. ...
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... Bezaatpour et al. [8] tried to improve the performance of a flat plate solar collector by using four rotary tubes and a magnetic field inducer. As the working fluid inside the collector tube, a ferrofluid composed of Fe 3 O 4 and water was used. ...
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... The equation for entropy balance, 62 based on the second law of thermodynamics, can be written in the following form Equation (18): ...
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... They can transfer heat through working fluid like water, refrigerants, air, etc. For flat plate collector, radiation hits transparent cover with surface of high absorptivity, the plate absorbed portions of the radiation energy which in turn converts into heat then transmit to the transport fluid through tubes for storage or use (Bezaatpour & Rostamzadeh, 2021). Thermal performance is important and for flat plate, it is analyzed in two ways: glazed and unglazed type. ...
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... To address the deficiency, the concept of tube rotation was introduced by Norouzi et al., [13] to reduce the maximum temperature of the tube and to make its distribution on the tube more uniform. Bezaatpour and Rostamzadeh [14] studied the numerical investigation of innovative and cost-effective design by equipping the flat plate collector with revolutionary tubes and magnetic field inducer. By integrating both rotary tubes and magnetic inducer, their results revealed a 17.3% enhancement from current performance in the optimal condition, which is 31% of the energy loss, could be restored in the FPSC. ...
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Flat plate solar collector is an essential device, which facilitate direct application of solar energy for water heating in household and industrial sector. Existing Flat plate solar collectors (FPSC) suffers from stagnant and comparatively low efficiency. Further research to improve efficiency of FPSC by inculcating innovative design is necessary. To fill the gap, the presented work is an experimental investigation of an innovative design and fabrication approach which deals with analysis of flat plate solar collector efficiency. Design modifications of solar collector always offer an important alternative to achieve significant effect on thermal efficiency. In this work single spiral shaped collector tube as compare to number of riser tubes connected with headers in conventional type flat plate solar collector has been developed. Keeping all other parameters similar to conventional design, it has been observed very encouraging outcomes in efficiencies of solar collector. Under forced mode of testing, enhancement in thermal efficiency achieved is, 21.94% compared to conventional flat plate collector design. Enhancement in exergy efficiency is 6.73%. Overall material saving is about ~30% and cost of manufacturing and maintenance can be significantly reduced at equivalent performance of conventional collector.
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In this paper, an innovative method has been proposed that improves the convective heat transfer in heat exchangers and also reduces the pressure drop penalty compared to the other conventional enhancement techniques. The method is based on applying an external magnetic field to generate a swirling flow in the magnetic working fluid. A three dimensional numerical simulation has been carried out to investigate the performance of the presented method in a double pipe mini heat exchanger at different concentrations and flow rates of the magnetic nanofluid, and magnetic field intensities. Results show that application of the external magnetic field augments the heat transfer enhancement up to 320% with only a slight increase of the pressure drop. The induced swirling flow improves the heat transfer rate by disrupting the thermal boundary layer and increasing the flow mixing in the heat exchanger. Moreover, flow resistance and consequently the pressure drop is minimized due to the lack of any additional obstacle in the flow passage. It is concluded that the favorable conditions for the mini heat exchanger operation are low Reynolds numbers, high magnetic field intensities, and high concentrations of the nanofluid.
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This paper investigates the accuracy of the magnetic force models which are conventionally used for simulation of ferrofluid flow and heat transfer. Three different correlations provided in finite volume method have been separately used to calculate the forced convective heat transfer of magnetite (Fe3O4) ferrofluid flowing in a miniature heat sink. Simulations have been carried out at different Reynolds numbers, volume fractions and magnetic field intensities. The accuracy of the magnetic force models have been evaluated by comparing the numerical results with the experimental data. Therefore, the reliable working conditions for each magnetic force model have been determined. It is shown that predictions of all the magnetic force models are qualitatively similar. However, the models exhibit noticeable discrepancy due to the different magnetic susceptibility correlations. The accuracy of the all models decreases with increase of the magnetic field intensity while different behavior is observed with volume fraction and Reynolds number.
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Nanofluids are getting the utmost preference for heat transfer applications due to their excellent thermal properties over the base fluid. In the present study, the stability of Magnesium oxide/Ethylene Glycol-Distilled water nanofluid and its effect on the thermal performance of flat plate solar collector (FPSC) was experimentally investigated. Cetyltrimethyl ammonium bromide (CTAB) surfactant was added to the mixture and sonicated to stabilize the suspension. The stability was analysed at different nanoparticle concentrations (0.08%–0.4%) as a function of time. The thermal performance of FPSC was investigated at different particle concentrations (0.08%–0.2%) under varying flow rate (0.5–2.5 Lit/min). Nanofluid characterizations; zeta potential & U–V spectroscopy reveal that nanofluids were stable for more than 15 days up to 0.2 vol% concentration. At higher volume fraction (0.4 vol%), as a result of agglomeration, nanofluid become unstable. The highest thermal efficiency of the collector was achieved by 69.1% for 0.2 vol% at 1.5 Lit/min, which was 16.7% more than EG/DW solely. The results depict that the absorbed energy factor increased by 16.74% and heat loss parameter decreased by 52.2% at the identical parametric condition. The results encourage the use of MgO nanofluid in FPSC.
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Performance improvement of a flat-plate solar collector is studied numerically using computational fluid dynamics based opensource tool, OpenFOAM. The collector channel is filled with fully saturated porous metal foam, and extended Darcy-Brinkman-Forchheimer model is used to model this porous region. The present code has been tested thoroughly against various numerical and experimental works from the literature, and a reasonable agreement is achieved. The influence of permeability (Darcy number, Da = 10−4 - 10−1), radiation insolation parameter (Rd = 0 - 5), buoyancy parameter (Richardson number, Ri = 0 - 5), and collector channel inclination angle (α = 0° - 45°) on the collector channel outlet temperature i.e., effective heating achieved has been studied. The novelty of the present study lies in the implementation of Rosseland approximation for modelling radiation influence, along with buoyancy consideration by varying channel inclination angles. The computational results suggest that the flow and thermal fields vary when modelling buoyancy and radiation influences combined. The insertion of porous metal foam enhances the thermal performance because of better thermal mixing, along with buoyancy parameter and volumetric radiation parameter. Although the performance does improve with the channel inclination angle, the maximum increment is obtained at intermediate angles, while any further rise in inclination gives a minor performance improvement. A comparison of different boundary conditions along with Rosseland approximation usage is given. A remark on the inclusion of the Forchheimer term in the present flow regime is given. The manuscript provides an impetus for further experimental work on the present case and comments on buoyancy parameter influence on channel performance.
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Shadow on the absorber plate of a flat-plate solar collector or a solar cooker box can reduce absorbed energy. The main goal of this research is to investigate the effective factors on the shadow formation inside a solar collector. In addition, the energy gain reduction due to shadow was calculated. The length, width (0.5–2.5) and height (0.01–0.2 m) of a solar collector, tilt angle (0.01–80°) and latitude (0.01–65°) were considered as the effective variables on the shadow formation. The sum of shadow ratio and the percentage of energy gain reduction per year were chosen as the dependent variables, and the effect of each factor was discussed. Results showed that the effective variables (strong to weak) were height, width, tilt angle, latitude and length for the sum of shadow ratio per year, and height, tilt angle, width, latitude and length for the energy gain reduction per year. The minimum and maximum energy gain reduction per year due to shadow for a solar collector with length = width = 1 and height = 0.04 m were obtained 5.23 and 21.64%, respectively. If a solar collector has a rectangular plate, the larger width is more suitable than the larger length for the shadow reduction.
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In the present study, in addition to using nanofluid, the flow direction in a flat plate solar collector is changed to increase the convective heat transfer coefficient. To this end, U-shaped, wavy and spiral pipes with identical pipe lengths on a flat plate collector are simulated. Three-dimensional and steady state equations of continuity, momentum, SST k-ω turbulence model, and energy are solved. Al2O3/water and CuO/water nanofluids are used in volume fractions of 1 % and 4%. Results show that using wavy and spiral pipes can significantly increase the heat transfer coefficient and Nusselt number. Also, it is observed that the pressure drop has its highest value for the wavy pipes. In all cases, the heat transfer coefficient increases by using nanofluid instead of water. In all cases except for the CuO 4%, the Nusselt number has decreased due to a remarkable increase in thermal conductivity by adding nanoparticles to water. Results reveal that by using wavy pipes and CuO/water nanofluid with a volume fraction of 4%, the heat transfer coefficient can increase up to 78.25%.
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The objective of this paper is to investigate comprehensively energy, exergy and financial parametric analyses of a solar flat plate collector (FPC) using heat pipes. A validated 1-D mathematical model was established and implemented in MATLAB to assess the collector performance. Hourly meteorological variables for one complete year in Fez (Morocco) were fitted and incorporated into the computation tool to describe accurately the thermal behavior of the whole collector. The combined effects of various climatic data, operating and design parameters were analyzed energetically and exergetically based on hourly and monthly performance indexes. Multi-objective optimization using a dimensionless-geometrical index was practiced to find out the best operating scenario achieving the highest energy and exergy outputs at a reduced cost. The best compromise between thermal/exergy performances was obtained at 986.93 W/m ² for the incident solar radiation, 12.18 °C for the ambient temperature and 1.50 m/s for the wind velocity. Also, it was found that the best combination of operating conditions is 45 °C inlet temperature and 0.036 kg/s mass flow rate. Fixing the number of heat pipes to 13 leads to an optimized collector design in terms of energetic, exergetic and financial performances. The obtained results confirm that an appropriate design of the collector should be undertaken carefully depending on the prevailing meteorological conditions to achieve optimum energetic/exergetic and economic performances.
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Free convective flow and heat transfer of nanofluid close to the inclined plate immersed in the porous medium under the effects of uniform magnetic field and solar radiation has been studied. Boundary-layer approach, Boussinesq approximation and two-phase nanofluid model have been used for a formulation of the governing equations taking into account convective-radiative heat exchange with an environment. The local similarity method has been adopted for the analysis of the considered phenomenon. The obtained equations have been solved numerically using MATLAB software. The effects of control characteristics on profiles of velocity, temperature and nanoparticles volume fraction as well as Nusselt number have been studied in detail.
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The increase of renewable sources in power generation is a global concern. Research and development of renewable energy devices use are leading to changes in the global energy mix. In this scenario, solar energy has a great potential for new applications. Thus, this study analyzes possible improvements in the thermal efficiency of solar flat plate collectors commonly used in domestic water heating systems. The influence of the inclusion of convective barriers inside the air cavity located between the absorber plate and the glass cover is evaluated based on the increase of the thermal efficiency in the solar collector. The use of these barriers limits the space between the absorber plate and the glass cover, which may reduce heat losses in some conditions. The experimental analysis was performed using four solar collectors with one to four convective barriers. The results obtained were compared with a reference solar collector, without any barrier. An instrumented test bench was built to measure the flat plate solar collector thermal efficiency. The results showed that there was no significant variation in solar radiation absorption since the maximum thermal efficiency remains unchanged. However, the barriers inclusion implies in changes in heat loss. The experimental data shown that changes in heat loss are −2,2%, −5,3% and 2,9% for two, three and four barriers, respectively. In this way, the convection barriers are able to reduce the heat loss in two cases, but increase the heat loss in one case. This result indicates that there is an optimal number of convective barriers for each solar collector design.
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In cold environments, flat plate solar collectors are of limited value because high heat losses lead to low efficiency. The integration of polymethyl methacrylate (PMMA) sheet into flat plate collector is presented in this paper. The performance of this collector in cold weather was investigated using a three-dimension simulation model. A simplified experiment was conducted to verify the precision of numerical model and the simulation data can agree very well with practical ones. The effects of the thickness and location for PMMA sheet on the performance of collector efficiency following steady state were analyzed. The transmittance of transparent insulation material is the key parameter to achieve high performance for the collector. The optimum thickness of the transparent insulation material is 1 mm in simulated conditions and the best location of PMMA sheet was achieved. The result shows that the increase of the collector efficiency from the conventional collector is 11.3%, when reduced temperature difference is equal to 0.1 m ² °C/W and the ambient temperature is −20 °C.
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The present study numerically investigates the effects of a uniform external magnetic field and porous fins on convective heat transfer and pressure drop of magnetite (Fe3O4/water) nanofluid in a heat sink. Effects of volume fraction, porosity, Reynolds number, and magnetic field strength on the performance of the heat sink are studied. Results indicate that heat transfer increases at high volume fractions, fin porosities and magnetic field intensities and decreases with the Reynolds number. A 13% enhancement of heat transfer is obtained for the heat sink with solid fins by using ferrofluid compared to the pure water flow. This value grows up to 35% by using porous fins and imposing magnetic field to the heat sink. Moreover, using porous fins is shown to decrease the pressure drop while the magnetic field effect is not considerable. Therefore, it is concluded that the proposed methods result in a remarkable heat transfer enhancement while decreasing the pressure drop
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In this study, low-flux direct absorption solar collectors (DASCs) with nanofluid volume absorbers were modeled, analyzed, and optimized. The Rayleigh scattering approximation with size-dependent effects was used in order to determine nanofluid optical properties. Upon validating the mathematical model resulting from numerically solving and coupling the energy conservation equation with the radiative transfer equation, effects of internal bottom-surface optical boundary condition and base-fluid type on nanofluid temperature homogeneity and collector first-and second-law efficiencies were studied for different particle loadings, film thicknesses, and nanoparticle materials. Non-linear multi-variable constrained single-and multi-objective global optimization studies were conducted to find the optimal design vectors with respect to first-and/or second-law objective functions. The type of bottom surface in a DASC was shown to significantly affect its performance, particularly for relatively low particle loadings. Beyond a critical nanoparticle volume fraction value, collector performance was independent of bottom surface type and a DASC operates similar to a surface absorber. It has been also found that regardless of particle loading and bottom surface type, collectors with thinner nanofluid films always had a lower efficiency compared to collectors with thicker films. Water-based nanofluids were shown to offer stronger radiation absorption than therminol®-based ones up to a nanoparticle volume fraction of about 0.005%, at which level, therminol® becomes the stronger solar absorber. However, it was established that a nanofluid exhibiting stronger photo-thermal conversion does not necessarily lead to a higher collector efficiency. Finally, it was shown that optimizing with respect to a normalized combination of energy and exergy efficiencies (as opposed to only energy or exergy efficiencies) results in more reasonable design vectors with a balance between collector power and temperature gains.
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The investigation of nanofluids effects on the performance of solar energy devices has converted to an important topic of research in recent years. The present experimental study deals with the effects of using WO3/water nanofluids on the efficiency of a flat plate solar collector which operates under weather conditions of Budapest, Hungary. First, water based nanofluids containing WO3 nanoparticles (with an average size of 90 nm) at three different volume fractions including 0.0167%, 0.0333%, and 0.0666% have been synthesized. The stability of nanofluids has been evaluated through Zeta potential tests which unveiled the prepared suspensions have high stability. In the next step, the thermal performance of the flat plate solar collector using nanofluids is investigated at different mass flux rates including 0.0156, 0.0183, and 0.0195 kg/ s.m². The results showed that adding WO3 nanoparticles to water ameliorates the efficiency of the solar collector. The experiment results reveal that the maximum enhancement in efficiency of the collector at zero value of [(Ti–Ta)/GT] was 13.48% for volume fraction of 0.0666% and mass flux rate of 0.0195 kg/s.m² compared to water, which clearly shows the high potential of WO3 nanoparticles for solar energy applications.
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Numerical analysis of natural convection combined with entropy generation in a square open cavity partially filled with a porous medium has been performed for a ferrofluid under the effect of inclined uniform magnetic field. Governing equations with corresponding boundary conditions formulated in dimensionless stream function and vorticity using Brinkman–extended Darcy model for porous layer have been solved numerically using finite difference method. An influence of key parameters on ferrofluid flow and heat transfer has been analyzed. It has been found that an inclusion of spherical ferric oxide nanoparticles can lead to a diminution of entropy generation in the case of similar flow and heat transfer structures.
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Solar flat plate collectors are devices used to trap solar thermal energy and use it for heating applications like water heating, room heating and other industrial applications. Flat plate collectors are popular for low and medium heating applications and there are undergoing constant development in terms of size reduction and enhanced efficiency. This paper presents an overview on the different techniques that are employed to enhance the efficiency of flat late collectors. Effect of using nanofluids as heat transfer fluid, effect of altering absorber plate design for better capture of radiation, methods of heat loss reduction, use of polymer, employing mini channels for fluid flow, using PCM (phase changing materials) to provide heat during night without tank and effect of use of enhancement devices like inserts and reflector have been discussed in this paper. A brief insight on various techniques used to analyse the effects and various designs has also been presented with the development methodology. Some analytical studies and CFD models have also been mentioned. This review paper also deals with the suggestions for the research work which can be carried out in the direction of heat transfer from solar flat plate collectors.
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The main aim of this study is to compare two- phase and single- phase approaches in simulating forced convective heat transfer of Fe3O4- water nanofluid in both developing and fully developed regions of a tube under constant heat flux. Three different two- phase models, namely, Mixture, Volume of Fluid and Eulerian models have been utilized in the numerical analysis for the simulation of the nanofluids flow. In the single- phase models, four different correlations have been chosen for estimation of conductivity of nanofluid (constant, Maxwell, Brownian, proposed model). In order to validate single and two- phase simulations, an experimental setup is designed and fabricated. The experiments have been performed for nanofluids in volume fraction range of 0.5 to 2% and Reynolds number range of 300 to 1200 in the tube with diameter and length of D=0.0098 m, L=2.375 m, respectively. Results of the two- phase models have been compared with that of the best single- phase model and the collected experimental data. It is concluded that considering the Brownian motion effect in the static Maxwell model significantly improves the accuracy. However, the presented correlations for thermal conductivity and viscosity lead to the closest results to the experimental data.
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An experimental research was performed on a solar facility with a nine-year-old, on-campus field with 50 m2 area of flat plate solar collectors. A transient model was developed, adapted to the characteristics of this facility and experimentally validated as described in Part I of this paper.The efficiency normalization curve (ENC) operating conditions for the steady-state test are different from the working conditions. Significant differences between the ENC and the model based predictions were found and quantified.The significance of the transient behavior is compared with the thermal inertia proposed in the EN-12975:2006 standard for the quasi-dynamic test.Using the model capabilities to predict the collector performance under transient working conditions, the influence of the operating conditions on the collector efficiency and on the useful heat produced is studied individually. The relevance of those conditions is ranked as follows: the wind (velocity magnitude and direction) was the most influential, followed by the aging of the collector surfaces, convective heat losses, thermal inertia and the incident angle of irradiance.
Heat and mass transfer: fundamentals and applications
  • Y Cengel