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Catalytic tar conversion and the prospective use of iron-based catalyst in the future development of biomass gasification: a review

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Biomass is a promising renewable energy source which is available globally, mostly in developing countries where access to clean and affordable energy is a critical problem. Biomass gasification is an interesting technology that can convert biomasses to a more versatile fuel known as syngas, the energy which can substitute conventional fossil fuels in the future. Syngas can amenably be combusted to produce power and heat as well as a feedstock for synthesis of chemicals and other fuels. The biomass gasification is facing severe operational challenges, one of the problems being tar formation and its removal techniques. Tar condenses at reduced temperature, thus causing blockage in the downstream equipment such as compressors and engines. Many studies have considered syngas cleaning by physical removal and thermal cracking unsuitable as they need downstream processing of scrub liquor and utilizes a part of the produced gas in maintaining the thermal cracking temperature, respectively. The utilization of catalysts has been an interesting focus; however, it has not yet been fruitful as many of the developed catalysts deactivate rapidly, and they are expensive or toxic. The motives of the current study are to review tar formation characteristics and trends on catalytic conversion. In addition, the study elucidates the fascinating behaviour of metallic and oxides of the iron-based catalyst under different syngas composition (oxidizing and reducing environments). The behaviours of the iron-based catalyst indicate its fundamental role in developing a catalyst for tar cracking with respect to less toxic, inexpensive, abundant, and regenerable alternatives. Graphical abstract
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REVIEW ARTICLE
Catalytic tar conversion and the prospective use of iron-based
catalyst in the future development of biomass gasification: a review
Bakari Ramadhani
1,2,3
&Thomas Kivevele
1,2
&Joseph H. Kihedu
4
&Yusufu A. C. Jande
1,2
Received: 15 January 2020 / Revised: 4 June 2020 / Accepted: 10 June 2020
#Springer-Verlag GmbH Germany, part of Springer Nature 2020
Abstract
Biomass is a promising renewable energy source which is available globally, mostly in developing countries where access to
clean and affordable energy is a critical problem.Biomass gasification is an interesting technology that can convert biomasses to
a more versatile fuel known as syngas, the energy which can substitute conventional fossil fuels in the future. Syngas can
amenably be combusted to produce power and heat as well as a feedstock for synthesis of chemicals and other fuels. The biomass
gasification is facing severe operational challenges, one of the problems being tar formation and its removal techniques. Tar
condenses at reduced temperature, thus causing blockage in the downstream equipment such as compressors and engines. Many
studies have considered syngas cleaning by physical removal and thermal cracking unsuitable as they need downstream pro-
cessing of scrub liquor and utilizes a part of the produced gas in maintaining the thermal cracking temperature, respectively. The
utilization of catalysts has been an interesting focus; however, it has not yet been fruitful as many of the developed catalysts
deactivate rapidly, and they are expensive or toxic. The motives of the current study are to review tar formation characteristicsand
trends on catalytic conversion. In addition, the study elucidates the fascinating behaviour of metallic and oxides of the iron-based
catalyst under different syngas composition (oxidizing and reducing environments). The behaviours of the iron-based catalyst
indicate its fundamental role in developing a catalyst for tar cracking with respect to less toxic, inexpensive, abundant, and
regenerable alternatives.
Keywords Biomass gasification .Syngas .Tar removal .Catalyst .Iron-based catalyst .Biomass conversion
1 Introduction
The growing concerns over fossil fuel price, increased energy
demand due to rapid industrialisation and increased popula-
tion, and foreseen damage of climate change through global
warming is a contemporary threat to the quality of life of
populations, plants, and animals [16]. At present, the global
energy matrix is 8085% dependent on fossil fuel as the pri-
mary energy source; however, depending on the country, the
dependency varies from 32.1 to 100% [7,8]. The combustion
of fossil fuelcontributes about 70% of total global GHG emis-
sions in the form of CO
2
[9].
To ensure sustainable development of the society, the only
possibility is to emphasize on clean and green energy through
searching for the ideal renewable energy resources [10,11].
Amongst the available resources, it ought to note thatbiomass
is considered a prominent form of energy which can deliver
steady energy as fossil fuels [12,13].
Biomass contributes about 1014% of the global energy
requirement, while in rural and remote areas of developing
countries, its contributions are more than 90% [2,14,15].
Biomass gasification is one of the effective thermochemi-
cal conversion processes that convert the energy values of
biomass to permanent gases (H
2
, CO, and CH
4
)calledsyngas,
the hydrogen-rich gas with stable energy content like fossil
fuels [1,16]. The syngas from biomass is more useful than its
*Yusufu A. C. Jande
yusufu.jande@nm-aist.ac.tz
1
Department of Materials, Energy Sciences and Engineering, The
Nelson Mandela African Institution of Science and Technology, P.
O. Box 447, Arusha, Tanzania
2
Water Infrastructure and Sustainable Energy Futures
(WISE-Futures), African Centreof Excellence, The Nelson Mandela
African Institution of Science and Technology, P. O. Box 9124,
Arusha, Tanzania
3
Department of Petroleum and Energy Engineering, The University of
Dodoma, P. O. Box 11090, Dodoma, Tanzania
4
Department of Mechanical and Industrial Engineering, University of
Dar es Salaam, P. O. Box 35131, Dar es Salaam, Tanzania
https://doi.org/10.1007/s13399-020-00814-x
/ Published online: 27 June 2020
Biomass Conversion and Biorefinery (2022) 12:1369–1392
Content courtesy of Springer Nature, terms of use apply. Rights reserved.
... Among the primary methods to remove tar inside a biomass gasifier, the use of a bed of catalyst particles has been recalled above. 49,50 The literature 5 reports catalysts based on Al, Ca, Ce, Fe, La, Mg, Ni, Ti, Zn and Zr for gasification of biomasses such as rice hull, corncob, animal manure, wood sawdust, corn stalk, maize stalk and almond shells. The resistance of catalysts to sintering/attrition in FB systems represents a key issue for improving the efficiency of the tar abatement process. ...
... The resistance of catalysts to sintering/attrition in FB systems represents a key issue for improving the efficiency of the tar abatement process. While details of the role of catalysts are available elsewhere, 5,[49][50][51] it is here recalled that, when using almond shells as biomass for FB gasification, the presence of catalysts such as calcined dolomite, olivine and a MgO-NiO mixture allowed the production of a syn-gas with H 2 content of around 52-56%. 46 FB gasification has been the focus of extensive modelling activity. ...
... Hoang et al. 36 reported outcomes from steam gasification: most data agree with a content of H 2 in the producer gas of between 45% and 54% (white oak, wood, straw and sawdust were used as raw fuel), even better than the typical ranges reported by Thomson et al. 58 for syn-gas from FB steam gasification (35-40% for H 2 ; for other compounds, they listed 25-30% for CO, 20-25% for CO 2 and 9-11% for CH 4 ). Ramadhani et al. 50 confirmed the great variability of the syn-gas composition when, upon FB steam gasification, the operating conditions (temperature, flow rate of the gasifying agent versus flow rate of biomass, biomass nature and composition) are changed. Referring to rice husk, sugarcane bagasse, wood pellets/chips, pinewood and almond shells as biomass, the H 2 content in producer gas can range from 38% to 60%, and the CH 4 content can be from negligible up to 8%. ...
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... [33,66,[80][81][82] The presence of CaO, MgO and CaCO 3 (basic nature) in Dol catalyst allows a progressive rupture of the aromatic and phenolic rings from the biomass, promoting cellulose, hemicellulose and lignin cracking. [62,66,81,[83][84][85] Corella et al. [62] propose a mechanism for removing tar with CaO that explains how the rings are progressively, one-by-one, being opened by the catalyst and H 2 O. ...
... [33,66,80,81,82] In addition, Fe species (Lewis acid) improves the catalytic reforming reactions of the tar generated from the gasification stage. [33,66,[81][82][83][84] Lewis acidity predominates in NiMo/Al, it is related to the electronic availability due to the bimetallic character as a result of its free electron d orbitals. In NiMo/Al the Lewis acid sites allow a better interaction between the tar and the gaseous compounds by electronic effects. ...
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... Samadi et al. developed a stoichiometric equilibrium model for predicting energy production from gasification and evaluated the effects of operating conditions on performance, highlighting the challenges in optimizing gasification processes [28]. Ramadhani et al. reviewed challenges in tar formation and its removal, emphasizing the need for less toxic, inexpensive, and regenerative catalyst alternatives [29]. This review carried out by Situmorang et al. discussed challenges in the development and application of small-scale biomass gasification systems, such as the need for lowering investment costs and supportive policies [30]. ...
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... As mentioned in the previous section, the catalyst can be loaded in the gasifier to reduce tar production and enhance the quality of the produced syngas, and the catalyst can also work outside the gasifier to reduce the operating temperature for the thermal cracking of tar. Based on the composition of the catalyst, the applied heterogeneous catalysts can be mainly classified as transition metal (Ni-, Pt-, and Fe-based) catalysts [7,[48][49][50], alkaline (K-based) catalysts [51], alkaline earth (Ca-based) catalysts [52,53], and natural mineral (dolomite, bauxite, and olivine based) catalysts [47,48,54]. ...
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