Article

A combined hydrothermal gasification -solid oxide fuel cell system for sustainable production of algal biomass and energy

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Abstract

Hydrothermal gasification (HTG) is a promising technology that allows the recovery of nutrients from wet biomass with simultaneous production of an energy-rich gas. In this work, wastewater effluent (leachate) obtained from a composter sanitary system operating without external connection to sewer pipes was used as a feedstock for HTG process. The leachate effluent was characterized by its high moisture and inorganic content. Mainly H 2 rich gas was obtained from the HTG of the leachate at 600 °C, 28 MPa with almost full recovery of nitrogen and phosphorus; up to 74.4% and 92% respectively. For an efficient power-generation system with low emissions, experimental results combining solid oxide fuel cells (SOFC) with the obtained gas from the HTG were performed. Thermodynamic calculations were performed on the gas compositions to evaluate the performance and the risk of solid carbon formation at a typical SOFC operation temperature 750 °C. Furthermore, for nutrient recycling purposes, the obtained nutrient rich effluent from the gasification was used as a growth medium for microalgae Chlorella vulgaris. Finally, a complete valorization chain based on both experimental study and model prediction that combine, energy conversion and microalgae valorization was investigated.

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... Wastewater is a rich source of various valuable resources, with each gram of chemical oxygen demand (COD) containing approximately 17.8-28.7 kJ of energy [4]. Among these resources, nutrients, energy, and water (NEW) are critical and can be recovered through various wastewater treatment technologies [5], including microbial fuel cells (MFCs) [6], hydrothermal gasification (HTG) [7], and aqueous phase reforming (APR) [8] for the recovery of energy from high-energy wastewater, membrane times, with an average citation frequency of 33.39 per paper and an h-index of 33. Figure 1 illustrated the annual volume of published papers, showing a notable upward trend prior to 2017, and peaking with 13 publications in that year. Following a minor dip, papers published on the topic surged to 11 in 2022. ...
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Within the context of sustainable energy supply and CO2 emissions reduction a Solid Oxide Fuel Cell (SOFC) - gas turbine hybrid system, fuelled with gasified woody biomass is studied in detail for small and medium scale applications (100 kWth,BM and 8 MWth,BM of dry biomass input). The system consists of an air dryer unit, a gasifier, a hot cleaning section made of a particulate removal unit (cyclone and candle filter) and a two-stage tar removal unit, a SOFC and a gas turbine with optional CO2 capture. This modern technology has the advantage of using a renewable and CO2-neutral source and to be economically competitive at medium scales. The competitiveness of different process options is systematically compared by applying a coherent approach combining flowsheeting, energy integration and economic evaluation in a multi-objective optimization framework. This analysis reveals the importance of process integration maximizing the heat recovery and valorizing the waste heat, by cogeneration for example. The studied process options include direct and indirect circulating fluidized bed gasifier (using respectively oxygen or steam as gasification agent) and Viking gasifier, atmospheric or pressurized systems and optional pre-reforming in the hot gas cleaning. To close the thermal energy balance, a fraction of the produced syngas can be burnt. The energy integration results reveal that the steam production for the gasification and reforming are key parameters (S/B and S/C ratio) defining the process performance. A multi-objective optimization maximizing the efficiency and minimizing the capital investment costs is performed with respect to the operating conditions and the process configuration in order to assess the trade-offs and identify optimal process designs. The analysis shows the potential of the system converting woody biomass into electricity with an energy efficiency greater than 70%.
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Activated sludge systems are commonly used for robust and efficient treatment of municipal wastewater. However, these systems cannot achieve their maximum potential to recover valuable resources from wastewater. This study demonstrates a procedure to design a feasible novel configuration for maximizing energy and nutrient recovery. A simulation model was developed based on literature data and recent experimental research using steady-state energy and mass balances with conversions. The analysis showed that in the Netherlands, proposed configuration consists of four technologies: bioflocculation, cold partial nitritation/Anammox, P recovery, and anaerobic digestion. Results indicate the possibility to increase net energy yield up to 0.24 kWh/m3 of wastewater, while reducing carbon emissions by 35%. Moreover, sensitivity analysis points out the dominant influence of wastewater organic matter on energy production and consumption. This study provides a good starting point for the design of promising layouts that will improve sustainability of municipal wastewater management in the future.
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Hydrothermal liquefaction (HTL) of microalgae is a promising technology offering production of biofuels in a sustainable way. Thanks to the supercritical conditions applied, the recycling of water and nutrients including carbon capture becomes feasible1–2. Through HTL, the target bio-oil is generated together with process water containing valuable nutrients. In this study we have provided an environmentally friendly and resource efficient strategy to produce renewable microalgae biomass. Feasibility test on microalgae cultivation, using the nutrient-rich effluent from the HTL of same algal biomass, was performed in a 5 L, flat panel airlift (FPA)–photobioreactor (PBR). 1 g(DW) L− 1 d− 1 of microalgae was the productivity average achieved with the diluted aqueous solution (25-fold). This is comparable to the productivity obtained with the standard growth medium even if an adaptation time of four days was necessary. Our results show that the nutrient rich HTL aqueous product of microalgal biomass conversion can replace to a great extent mineral salts of the culture medium. Together with an efficient water management, the nutrient recovery applied here promotes the recycling and prevents the release of waste materials and therefore shows the potential for driving the system towards a nutrient neutral production of biomass for biofuels.
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Lifetime and durability issues connected with Solid Oxide Fuel Cell (SOFC) technology are strongly related to the amount of contaminants that reach the stack. In this study the focus is on organic silicon compounds (siloxanes) and their highly detrimental effects on the performance of SOFC Ni-YSZ anodes. The involved mechanism of degradation is clarified and quantified through several test runs and subsequent post-mortem analysis on tested samples. In particular, experiments on both Ni anode-supported single cells and 11-cell- stacks are performed, co-feeding D4-siloxane (octamethylcyclotetrasiloxane, C8H24O4Si4) as model compound for the organic silicon species which are generally found in sewage biogas. High degradation rates are observed already at ppb(v) level of contaminant in the fuel stream. Post-test analysis revealed that Si (as silica) is mostly deposited at the inlet of the fuel channel on both the interconnect and the anode side of the cell suggesting a relatively fast condensation-type process. Deposition of the Si was found on the interconnect and on the anode contact layer, throughout the anode support and the three phase boundary in the anode, correlating with the observed increase of polarization losses from the EIS analysis of tested cells.
Article
Internal steam reforming (IR) of methane was investigated on Ni-YSZ anode supported cells, looking in particular at the effect of the steam to carbon (S/C) ratio on the degradation rate. The cells were fed with different H2O/CH4 mixtures during 100 hours sequences, alternating with sequences of dry H-2 feeding. V-I characterization was performed before and after each sequence, and EIS measurements were performed regularly. A marked degradation was observed during the IR sequences while it was negligible under dry H-2 feed. The observed degradation, attributed to carbon deposition on the anode active sites, was partially reversible for S/C >1.5, whereas it became irreversible at lower S/C.
Article
The potential of microalgae as a source of renewable energy based on wastewater has received increasing interest worldwide in recent decades. A freshwater microalga Chlorella sp. was investigated for its ability to remove both nitrogen and phosphorus from influent and effluent wastewaters which were diluted in four different proportions (namely, 100%, 75%, 50% and 25%). Chlorella sp. grew fastest under 50% influent and effluent wastewaters culture conditions, and showed an maximum cell density (4.25 x 10(9) ind 1(-1) for influent wastewater and 3.54 x 109 ind l(-1) for effluent wastewater), indicating the levels of nitrogen and phosphorus greatly influenced algal growth. High removal efficiency for total nitrogen (17.04-58.85%) and total phosphorus (62.43-97.08%) was achieved. Further, more than 83% NH4-N in 75%, 50%, 25% influent wastewater, 88% NOx-N in effluent wastewater and 90% PO4-P in all treatments were eliminated after 24 days of incubation. Chlorella sp. grew well when PO4-P concentration was very low, indicating that this might be not the limiting factor to algal growth. Our results suggest the potential importance of integrating nutrient removal from wastewater by microalgae cultivation as biofuel production feedstock.
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Since the model plays an important role in diagnosing solid oxide fuel cell (SOFC) system, this paper proposes a review of existing SOFC models for model-based diagnosis of SOFC stack and system. Three categories of modelling based on the white-, the black- and the grey-box approaches are introduced. The white-box model includes two types, i.e. physical model and equivalent circuit model based on EIS technique. The black-box model is based on artificial intelligence and its realisation relies mainly on experimental data. The grey-box model is more flexible: it is a physical representation but with some parts being modelled empirically. Validation of models is discussed and a hierarchical modelling approach involving all of three modelling methods is briefly mentioned, which gives an overview of the design for implementing a generic diagnostic tool on SOFC system.
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Hydrothermal technologies are broadly defined as chemical and physical transformations in high-temperature (200–600 °C), high-pressure (5–40 MPa) liquid or supercritical water. This thermochemical means of reforming biomass may have energetic advantages, since, when water is heated at high pressures a phase change to steam is avoided which avoids large enthalpic energy penalties. Biological chemicals undergo a range of reactions, including dehydration and decarboxylation reactions, which are influenced by the temperature, pressure, concentration, and presence of homogeneous or heterogeneous catalysts. Several biomass hydrothermal conversion processes are in development or demonstration. Liquefaction processes are generally lower temperature (200–400 °C) reactions which produce liquid products, often called “bio-oil” or “bio-crude”. Gasification processes generally take place at higher temperatures (400–700 °C) and can produce methane or hydrogen gases in high yields.
Article
Wastewater treatment consumes large amounts of energy and materials to comply with discharge standards. At the same time, wastewater contains resources, which can be recovered for secondary uses if treated properly. Hence, the goal of this paper is to review the available resource recovery methods onsite or offsite of municipal wastewater treatment plants. These methods are categorized into three major resource recovery approaches: onsite energy generation, nutrient recycling and water reuse. Under each approach, the review provides the advantages and disadvantages, recovery potentials and current application status of each method, as well as the synthesized results of the life cycle studies for each approach. From a comprehensive literature review, it was found that, in addition to technology improvements, there is also a need to evaluate the applications of the resource recovery methods in wastewater treatment plants from a life cycle perspective. Future research should investigate the integration of the resource recovery methods to explore the combined benefits and potential tradeoffs of these methods under different scales.
Article
Lignin and cellulose were gasified at 400 °C with gas yields of 30% and 70%, respectively, in supercritical water with a ruthenium catalyst. In both cases, the main gas product was CH4 and no solid product was formed. Without water or catalyst, lignin and cellulose were gasified slightly and a brown solid product was formed. The decomposition of formaldehyde was also demonstrated in supercritical water. Formaldehyde was rapidly decomposed to gases such as CH4, CO2, and H2 with ruthenium, whereas formaldehyde was converted into methanol and CO2 without catalyst. The catalytic conversion of biomass with ruthenium in supercritical water is an efficient method for biomass gasification at temperatures of 400 °C.
Article
This study reports on the combination of solid oxide fuel cell (SOFC) generators fueled with biogas as renewable energy source, recoverable from wastes but at present underexploited. From a mobilisable near-future potential in the European Union (EU-15) of 17 million tonnes oil equivalent (Mtoe), under 15% appears to be converted today into useful heat and power (2 Mtoe).SOFCs could improve and promote the exploitation of biogas on manifold generation sites as small combined heat and power (5–50 kWel), especially for farm and sewage installations, raising the electrical conversion efficiency on such reduced and variable power level. Larger module packs of the high temperature ceramic converter would also be capable of operating on contaminated fuel of low heating value (less than 40% that of natural gas) which can emanate from landfill sites (MW-size). Landfill gas delivers 80% of current world biogas production.This document compiles and estimates biogas data on actual production and future potential and presents the thermodynamics of the biogas reforming and electrochemical conversion processes. A case study is reported of the energy balance of a small SOFC co-generator operated with agricultural biogas, the largest potential source.
Article
The generation of energy by clean, efficient and environmental-friendly means is now one of the major challenges for engineers and scientists. Fuel cells convert chemical energy of a fuel gas directly into electrical work, and are efficient and environmentally clean, since no combustion is required. Moreover, fuel cells have the potential for development to a sufficient size for applications for commercial electricity generation. This paper outlines the acute global population growth and the growing need and use of energy and its consequent environmental impacts. The existing or emerging fuel cells’ technologies are comprehensively discussed in this paper. In particular, attention is given to the design and operation of Solid Oxide Fuel Cells (SOFCs), noting the restrictions based on materials’ requirements and fuel specifications. Moreover, advantages of SOFCs with respect to the other fuel cell technologies are identified. This paper also reviews the limitations and the benefits of SOFCs in relationship with energy, environment and sustainable development. Few potential applications, as long-term potential actions for sustainable development, and the future of such devices are discussed.
vanherle@epfl.ch) Gave technical instructions concerning the SOFC experiments and contributed to the revision of the manuscript
  • Jan Van Herle
Jan Van Herle (jan.vanherle@epfl.ch) Gave technical instructions concerning the SOFC experiments and contributed to the revision of the manuscript.
  • E Damergi
E. Damergi, et al. Algal Research 41 (2019) 101552