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Saccharomyces cerevisiae strains for second-generation ethanol production: from
academic exploration to industrial implementation
Mickel L.A. Jansen1, Jasmine M. Bracher2, Ioannis Papapetridis2, Maarten D. Verhoeven2, Hans de
Bruijn1, Paul P. de Waal1, Antonius J.A. van Maris2, †, Paul Klaassen1 and Jack T. Pronk2,*
1DSM Biotechnology Centre, Alexander Fleminglaan 1, 2613 AX Delft, The Netherlands
2Department of Biotechnology, Delft University of Technology, Van der Maasweg 9, 2629 HZ
Delft, The Netherlands
†Current address: Division of Industrial Biotechnology, School of Biotechnology, KTH Royal
Institute of Technology, AlbaNova University Center, SE 106 91, Stockholm, Sweden.
Review manuscript for publication in FEMS Yeast Research
*Corresponding author: Jack Pronk, e-mail j.t.pronk@tudelft.nl; telephone +31 15 2782416
ABSTRACT
The recent start-up of several full-scale ‘second generation’ ethanol plants marks a major
milestone in the development of Saccharomyces cerevisiae strains for fermentation of
lignocellulosic hydrolysates of agricultural residues and energy crops. After discussing the
challenges that these novel industrial contexts impose on yeast strains, this mini-review
describes key metabolic engineering strategies that have been developed to address these
challenges. Additionally, it outlines how proof-of-concept studies, often developed in academic
settings, can be used for the development of robust strain platforms that meet requirements for
industrial application. Fermentation performance of current, engineered industrial S. cerevisiae
strains is no longer a bottleneck in efforts to achieve the projected outputs of the first large-scale
second-generation ethanol plants. Academic and industrial yeast research will continue to
strengthen the economic value position of second-generation ethanol production by further
improving fermentation kinetics, product yield and cellular robustness under process
conditions.
Key words: biofuels, metabolic engineering, strain improvement, industrial fermentation, yeast
biotechnology, pentose fermentation, biomass hydrolysates
INTRODUCTION
Alcoholic fermentation is a key catabolic process in most yeasts and in many fermentative
bacteria, which concentrates the heat of combustion of carbohydrates into two thirds of their
carbon atoms ((CH2O)n → ⅓n C2H6O + ⅓n CO2). Its product, ethanol, has been used as an
automotive fuel for over a century (Bernton et al. 1982). With an estimated global production of
100 Mton (Renewable Fuels Association 2016), ethanol is the largest-volume product in
industrial biotechnology. Its production is, currently, mainly based on fermentation of cane
sugar or hydrolysed corn starch with the yeast Saccharomyces cerevisiae. Such ‘first generation’
bioethanol processes are characterized by high ethanol yields on fermentable sugars (> 90 % of
the theoretical maximum yield of 0.51 g ethanol·(g hexose sugar)-1), ethanol titers of up to 21 %
(w/w) and volumetric productivities of 2 to 3 kg·m-3·h-1 (Della-Bianca et al. 2013; Lopes et al.
2016; Thomas and Ingledew 1992).
Over the past two decades, a large international effort, involving researchers in
academia, research institutes and industry, aimed to access abundantly available agricultural
and forestry residues, as well as fast-growing energy crops, as alternative feedstocks for fuel
ethanol production (Rude and Schirmer 2009). Incentives for this effort, whose relative impact
depends on geographical location and varies over time, include reduction of the carbon footprint
of ethanol production (Otero et al. 2007), prevention of competition with food production for
arable land (Nordhoff 2007; Tenenbaum 2008), energy security in fossil-fuel importing
countries (Farrell et al. 2006) and development of rural economies (Kleinschmidt 2007).
Techno-economic forecasts of low-carbon scenarios for global energy supply almost invariably
include liquid biofuels as a significant contributor (Yan et al. 2010). Moreover, successful
implementation of economically and environmentally sustainable ‘second generation’
bioethanol processes can pave the way for similar processes to produce other biofuels and
commodity chemicals (Pereira et al. 2015).
In contrast to starch, a plant storage carbohydrate that can be easily hydrolysed, the
major carbohydrate polymers in lignocellulosic plant biomass (cellulose, hemicellulose and, in
some cases, pectin) contribute to the structure and durability of stalks, leaves and roots (Hahn-
Hägerdal et al. 2006). Consistent with these natural functions and with their chemical diversity
and complexity, mobilization of these polymers by naturally occurring cellulose-degrading
microorganisms requires complex arrays of hydrolytic enzymes (Lynd et al. 2002; Van den Brink
and de Vries 2011).
The second-generation ethanol processes that are now coming on line at demonstration
and full commercial scale (Table 1) are mostly based on fermentation of lignocellulosic biomass
hydrolysates by engineered strains of S. cerevisiae. While this yeast has a strong track record in
first-generation bioethanol production and its amenability to genetic modification is excellent, S.
cerevisiae cannot hydrolyse cellulose or hemicellulose. Therefore, in conventional process
configurations for second-generation bioethanol production, the fermentation step is preceded
by chemical/physical pretreatment and enzyme-catalysed hydrolysis by cocktails of fungal
hydrolases, which can either be produced on- or off site (Figure 1, (Sims-Borre 2010).
Alternative process configurations, including simultaneous saccharification and fermentation
(SSF) and consolidated bioprocessing (CBP) by yeast cells expressing heterologous hydrolases
are intensively investigated (Den Haan et al. 2015; Olson et al. 2012). However, the high
temperature optima of fungal enzymes and low productivity of heterologously expressed
hydrolases in S. cerevisiae have so far precluded large-scale implementation of these alternative
strategies for lignocellulosic ethanol production (Den Haan et al. 2015; Vohra et al. 2014). This
mini-review will, therefore, focus on the development of yeast strains for conventional process
designs.
Over the past decade, the authors have collaborated in developing metabolic engineering
concepts for fermentation of lignocellulosic hydrolysates with engineered S. cerevisiae strains
and in implementing these in advanced industrial strain platforms. Based on their joint
academic-industrial vantage point, this paper reviews key conceptual developments and
challenges in the development and industrial implementation of S. cerevisiae strains for second
generation bioethanol production processes.
FERMENTING LIGNOCELLULOSIC HYDROLYSATES: CHALLENGES FOR YEAST STRAIN
DEVELOPMENT
A wide range of agricultural and forestry residues, as well as energy crops, are being considered
as feedstocks for bioethanol production (Khoo 2015). Full-scale and demonstration plants using
raw materials such as corn stover, sugar-cane bagasse, wheat straw and switchgrass are now in
operation (Table 1). These lignocellulosic feedstocks have different chemical compositions,
which further depend on factors such as seasonal variation, weather and climate, crop maturity
and storage conditions (Kenney et al. 2013). Despite this variability, common features of
feedstock composition and biomass-deconstruction methods generate several generic
challenges that have to be addressed in the development of yeast strains for second-generation
bioethanol production.
Pentose fermentation
For large-volume products such as ethanol, maximizing the product yield on feedstock and,
therefore, efficient conversion of all potentially available substrate molecules in the feedstock is
of paramount economic importance (Lin and Tanaka 2006). In addition to readily fermentable
hexoses such as glucose and mannose, lignocellulosic biomass contains substantial amounts of
D-xylose and L-arabinose. These pentoses, derived from hemicellulose and pectin polymers in
plant biomass, cannot be fermented by wild-type S. cerevisiae strains. D-xylose and L-arabinose
typically account for 10 to 25 % and 2 to 3 %, respectively, of the carbohydrate content of
lignocellulosic feedstocks (Lynd 1996). However, in some feedstocks, such as corn fiber
hydrolysates and sugar beet pulp, the L-arabinose content can be up to ten-fold higher
(Grohmann and Bothast 1994; Grohmann and Bothast 1997). Early studies already identified
metabolic engineering of S. cerevisiae for efficient, complete pentose fermentation as key
prerequisite for its application in second-generation ethanol production (Bruinenberg et al.
1983; Hahn-Hägerdal et al. 2001; Kötter et al. 1990; Sedlak and Ho 2001).
Acetic acid inhibition
Since hemicellulose is acetylated (Van Hazendonk et al. 1996), its complete hydrolysis inevitably
results in the release of acetic acid. Bacterial contamination during biomass storage,
pretreatment and/or fermentation may further increase the acetic acid concentrations to which
yeasts are exposed in the fermentation process. First-generation bioethanol processes are
typically run at pH values of 4 to 5 to counter contamination with lactic acid bacteria (Beckner et
al. 2011). At these low pH values, undissociated acetic acid (pKa = 4.76) easily diffuses across
the yeast plasma membrane. In the near-neutral pH environment of the yeast cytosol, the acid
readily dissociates and releases a proton, which forces cells to expend ATP for proton export via
the plasma-membrane ATPase to prevent cytosolic acidification (Axe and Bailey 1995;
Pampulha and Loureiro-Dias 2000; Verduyn et al. 1992). The accompanying accumulation of the
acetate anion in the cytosol can cause additional toxicity effects (Palmqvist and Hahn-Hägerdal
2000b; Russel 1992; Ullah et al. 2013). Acetic acid concentrations in some lignocellulosic
hydrolysates exceed 5 g·l-1, which can cause strong inhibition of anaerobic growth and sugar
fermentation by S. cerevisiae (Taherzadeh et al. 1997). Acetic acid tolerance at low culture pH is
therefore a key target in yeast strain development for second-generation ethanol production.
Inhibitors formed during biomass deconstruction
In biomass deconstruction, a trade-off exists between the key objective to release all
fermentable sugars at minimal process costs and the need to minimize generation and release of
compounds that compromise yeast performance. Biomass deconstruction generally
encompasses three steps: (i) size reduction to increase surface area and reduce degree of
polymerization, (ii) thermal pretreatment, often at low pH and high pressure, to disrupt the
crystalline structure of cellulose while already (partly) solubilizing hemicellulose and/or lignin
and (iii) hydrolysis with cocktails of fungal cellulases and hemicellulases to release fermentable
sugars (Hendriks and Zeeman 2009; Narron et al. 2016; Silveira et al. 2015). Several inhibitors
of yeast performance are generated in chemical reactions that occur during biomass
deconstruction and, especially, in high-temperature pretreatment. 5-Hydroxymethyl-2-
furaldehyde (HMF) and 2-furaldehyde (furfural) are formed when hexoses and pentoses,
respectively, are exposed to high temperature and low pH (Dunlop 1948; Palmqvist and Hahn-
Hägerdal 2000b; Ulbricht et al. 1984). These furan derivatives inhibit yeast glycolysis, alcoholic
fermentation and TCA cycle (Banerjee et al. 1981; Modig et al. 2002; Sárvári Horváth et al. 2003)
while, additionally, depleting intracellular pools of NAD(P)H and ATP (Almeida et al. 2007).
Their further degradation, during biomass deconstruction, yields formic acid and levulinic acid
(Dunlop 1948; Ulbricht et al. 1984), whose inhibitory effects overlap with those of acetic acid
(Palmqvist and Hahn-Hägerdal 2000b). Inhibitor profiles of hydrolysates depend on biomass
structure and composition as well as on the type and intensity of the biomass deconstruction
method used (Almeida et al. 2007; Kumar et al. 2009). During pressurized pretreatment at
temperatures above 160 °C, phenolic inhibitors are generated by partial degradation of lignin.
This diverse class of inhibitors includes aldehydes, ketones, alcohols and aromatic acids
(Almeida et al. 2007). Ferulic acid, a phenolic compound that is an integral part of the lignin
fraction of herbaceous plants (Klinke et al. 2002; Lawther et al. 1996) is a potent inhibitor of S.
cerevisiae fermentations (Larsson et al. 2000). The impact of phenolic inhibitors on membrane
integrity and other cellular functions depends on the identity and position of functional groups
and carbon-carbon double bonds (Adeboye et al. 2014).
Concentrations of inorganic salts in hydrolysates vary depending on the feedstock used
(Klinke et al. 2004). Moreover, high salt concentrations in hydrolysates can originate from pH
adjustments during pretreatment (Jönsson et al. 2013). Salt- and osmotolerance can therefore be
important additional requirements in yeast strain development (Casey et al. 2013).
The inhibitors in lignocellulosic hydrolysates do not always act independently but can
exhibit complex synergistic effects, both with each other and with ethanol (Liu et al. 2004;
Palmqvist and Hahn-Hägerdal 2000b; Taherzadeh et al. 1999), while their impact can also be
modulated by the presence of water-insoluble solids (Koppram et al. 2016). Furthermore, their
absolute and relative impact can change over time due to variations in feedstock composition,
process modifications, or malfunctions in biomass deconstruction. While process adaptations to
detoxify hydrolysates have been intensively studied (Canilha et al. 2012; Jönsson et al. 2013;
Palmqvist and Hahn-Hägerdal 2000a; Sivers et al. 1994), the required additional unit operations
typically result in a loss of fermentable sugar and are generally considered to be too expensive
and complicated. Therefore, as research on optimization of biomass deconstruction processes
continues, tolerance to the chemical environments generated by current methods is a key design
criterion for yeast strain development.
YEAST STRAIN DEVELOPMENT FOR SECOND-GENERATION ETHANOL PRODUCTION: KEY
CONCEPTS
For almost three decades, yeast metabolic engineers have vigorously explored strategies to
address the challenges outlined above. This quest benefited from rapid technological
development in genomics, genome editing, evolutionary engineering and protein engineering.
Box 1 lists key technologies and examples of their application in research on yeast strain
development for second-generation ethanol production.
Xylose fermentation
Efficiently linking D-xylose metabolism to glycolysis requires two key modifications of the S.
cerevisiae metabolic network (Figure 2) (Jeffries and Jin 2004; Van Maris et al. 2007):
introduction of a heterologous pathway that converts D-xylose into D-xylulose and,
simultaneously, alleviation of the limited capacity of the native S. cerevisiae xylulokinase and
non-oxidative pentose-phosphate pathway (PPP). Two strategies for converting D-xylose into D-
xylulose have been implemented in S. cerevisiae: (i) simultaneous expression of heterologous
xylose reductase (XR) and xylitol dehydrogenase (XDH) and (ii) expression of a heterologous
xylose isomerase (XI).
The first S. cerevisiae strains engineered for xylose utilization were based on expression
of XR and XDH from the xylose-metabolising yeast Scheffersomyces stipitis (Kötter and Ciriacy
1993). Due to the non-matching redox-cofactor preferences of these enzymes, these strains
produced large amounts of the by-product D-xylitol (Hahn-Hägerdal et al. 2001; Jeffries 2006;
Kötter and Ciriacy 1993). Modification of these cofactor preferences by protein engineering
resulted in reduced xylitol formation under laboratory conditions (Runquist et al. 2010a;
Watanabe et al. 2007b). A much lower xylitol formation by XR/XDH-based strains in
lignocellulosic hydrolysates was attributed to NADH-dependent reduction of furfural, which may
contribute to in situ detoxification of this inhibitor (Karhumaa et al. 2007; Katahira et al. 2006;
Moniruzzaman et al. 1997; Sedlak and Ho 2003; Wahlbom and Hahn–Hägerdal 2002). A
potential drawback of XR/XDH-based strains for application in large-scale anaerobic processes
is that, even after prolonged laboratory evolution, their anaerobic growth rates are very low
(Sonderegger and Sauer 2003).
Combined expression of a fungal XI (Harhangi et al. 2003) and overexpression of the
native S. cerevisiae genes encoding xylulokinase and non-oxidative PPP enzymes enabled
anaerobic growth of a laboratory strain on D-xylose. In anaerobic cultures of this strain, in which
the aldose-reductase encoding GRE3 gene was deleted to eliminate xylitol formation, ethanol
yields on D-xylose were the same as on glucose (Kuyper et al. 2005). This metabolic engineering
strategy, complemented with laboratory evolution under anaerobic conditions, has been
successfully reproduced in different S. cerevisiae genetic backgrounds and/or with different XI
genes (Brat et al. 2009; Dun 2012; Ha et al. 2011; Hector et al. 2013; Hou et al. 2016b; Madhavan
et al. 2009).
Laboratory evolution (Box 1) for faster D-xylose fermentation and analysis of evolved
strains identified high-level expression of XI as a major contributing factor (Demeke et al. 2015;
Hou et al. 2016a; Zhou et al. 2012). Multi-copy introduction of XI expression cassettes,
optimization of their codon usage, and mutagenesis of their coding sequences have contributed
to higher D-xylose fermentation rates (Brat et al. 2009; Crook et al. 2016; Lee et al. 2012).
Whole-genome sequencing of evolved D-xylose-fast-fermenting strains expressing Piromyces XI
identified mutations affecting intracellular homeostasis of Mn2+, a preferred metal ion for this XI
(Verhoeven et al. 2017). Other mutations affected stress-response regulators and, thereby,
increased expression of yeast chaperonins that assisted functional expression of XI (Hou et al.
2016a). Consistent with this observation, co-expression of the Escherichia coli GroEL and GroES
chaperonins enabled in vivo activity of E. coli XI in S. cerevisiae (Xia et al. 2016). A positive effect
of mutations in the PHO13 phosphatase gene on xylose fermentation rates in XI- and XR/XDH-
based strains has been attributed to transcriptional upregulation of PPP-related genes by an as
yet unknown mechanism (Bamba et al. 2016; Ni et al. 2007; Van Vleet et al. 2008; Xu et al. 2016).
Additionally, Pho13 has been implicated in dephosphorylation of the PPP intermediate
sedoheptulose-7-phosphate (Xu et al. 2016). For other mutations in evolved strains, e.g. in genes
involved in iron-sulfur cluster assembly and in the MAP-kinase signaling pathway (dos Santos et
al. 2016; Sato et al. 2016), the mechanisms by which they affect D-xylose metabolism remain to
be identified.
Arabinose fermentation
The metabolic engineering strategy for constructing L-arabinose-fermenting S. cerevisiae is
based on heterologous expression of a bacterial pathway for conversion of L-arabinose into
xylulose-5-phosphate, involving L-arabinose isomerase (AraA), L-ribulokinase (AraB) and L-
ribulose-5-phosphate-4-epimerase (AraD) (Lee et al. 1986). Together with the non-oxidative
PPP and glycolysis, these reactions enable redox-cofactor-balanced alcoholic fermentation of L-
arabinose (Figure 2).
Combined expression of Bacillus subtilis or B. licheniformis araA and E. coli araBD
(Becker and Boles 2003; Bettiga et al. 2008; Wiedemann and Boles 2008) allowed aerobic
growth of S. cerevisiae on L-arabinose. Anaerobic growth of S. cerevisiae on arabinose was first
achieved by expressing the Lactobacillus plantarum araA, B and D genes in an XI-based xylose-
fermenting strain that already overexpressed the enzymes of the non-oxidative PPP (Figure 2),
followed by evolutionary engineering under anaerobic conditions (Wisselink et al. 2007).
Increased expression levels of GAL2, which encodes a galactose transporter that also transports
L-arabinose (Kou et al. 1970), was essential for L-arabinose fermentation (Becker and Boles
2003; Subtil and Boles 2011; Subtil and Boles 2012; Wisselink et al. 2010). Increased expression
of the transaldolase and transketolase isoenzymes Nqm1 and Tkl2 contributed to an increased
rate of arabinose fermentation in strains evolved for fast arabinose fermentation (Wisselink et
al. 2010). The set of arabinose isomerase genes that can be functionally expressed in S. cerevisiae
was recently expanded by coexpression of E. coli araA with the groEL and groES chaperonins (Xia
et al. 2016).
Engineering of sugar transport and mixed-substrate fermentation
In early S. cerevisiae strains engineered for pentose fermentation, uptake of D-xylose and L-
arabinose exclusively relied on their native hexose transporters. While several of the 18 S.
cerevisiae Hxt transporters (Hxt1-17 and Gal2) transport D-xylose, their Km values for this
pentose are one to two orders of magnitude higher than for glucose (Farwick et al. 2014;
Hamacher et al. 2002; Lee et al. 2002; Reifenberger et al. 1997; Saloheimo et al. 2007). High-
affinity glucose transporters, which are only expressed at low glucose concentrations (Diderich
et al. 1999), display a lower Km for D-xylose than low-affinity glucose transporters (Hamacher et
al. 2002; Lee et al. 2002). The galactose transporter Gal2, which also catalyses high-affinity
glucose transport (Reifenberger et al. 1997) also has a much higher Km for L-arabinose than for
glucose (Subtil and Boles 2011; Subtil and Boles 2012).
The higher affinities of Hxt transporters for glucose, combined with the transcriptional
repression of Gal2 (Horak et al. 2002; Horak and Wolf 1997) and other high-affinity Hxt
transporters (Diderich et al. 1999; Sedlak and Ho 2004) at high glucose concentrations,
contribute to a sequential use of glucose and pentoses during mixed-substrate cultivation of
engineered strains that depend on Hxt-mediated pentose uptake. Furthermore, the high Km
values of Hxt transporters for pentoses cause a deceleration of sugar fermentation during the
pentose-fermentation phase. This ‘tailing’ effect is augmented by accumulation of ethanol and by
the reduced inhibitor tolerance of S. cerevisiae at low sugar fermentation rates (Ask et al. 2013;
Bellissimi et al. 2009; Demeke et al. 2013b). Intensive efforts have been made to generate yeast
strains that can either co-consume hexoses and pentose sugars or sequentially consume all
sugars in hydrolysates in an economically acceptable time frame (Kim et al. 2012; Moysés et al.
2016).
Evolutionary engineering experiments played a major role in accelerating mixed-sugar
utilization by engineered pentose-fermenting strains (Kuyper et al. 2005b; Sanchez et al. 2010;
Sonderegger and Sauer 2003; Wisselink et al. 2009; Zhou et al. 2012). Repeated batch cultivation
on a sugar mixture can favour selection of mutants that rapidly ferment one of the sugars, while
showing deteriorated fermentation kinetics with other sugars in the mixture. In practice, such
trade-off scenarios can increase rather than decrease the time required for complete conversion
of sugar mixtures (Wisselink et al. 2009). A modified strategy for repeated batch cultivation,
designed to equally distribute the number of generations of selective growth on each of the
individual substrates in a mixture, enabled acceleration of the anaerobic conversion of glucose-
xylose-arabinose mixtures by an engineered S. cerevisiae strain (Wisselink et al. 2009).
Recently constructed glucose-phosphorylation-negative, pentose-fermenting S. cerevisiae
strains enabled evolutionary engineering experiments for in vivo directed evolution of Hxt
variants that supported growth on D-xylose or L-arabinose in the presence of high glucose
concentrations (Farwick et al. 2014; Nijland et al. 2014; Shin et al. 2015a; Wisselink et al. 2015).
Several of the evolved HXT alleles were confirmed to encode transporters whose D-xylose-
transport kinetics were substantially less sensitive to glucose inhibition (Farwick et al. 2014;
Nijland et al. 2014; Shin et al. 2015a; Wisselink et al. 2015). Remarkably, independent
evolutionary engineering studies aimed at selecting glucose-insensitive D-xylose and L-arabinose
Hxt transporters yielded single-amino-acid substitutions at the exact corresponding positions in
Hxt7(N370), Gal2 (N376), and in a chimera of Hxt3 and Hxt6 (N367) (Farwick et al. 2014;
Nijland et al. 2014; Wisselink et al. 2015). Additional Hxt variants with improved relative
affinities for pentoses and glucose were obtained by in vitro directed evolution and knowledge-
based protein engineering (Farwick et al. 2014; Reznicek et al. 2015) (Box 1).
Low-, moderate- and high-affinity pentose transporters from pentose-metabolizing
filamentous fungi or non-Saccharomyces yeasts, have been functionally expressed in S. cerevisiae
(Colabardini et al. 2014; Du et al. 2010; Ferreira et al. 2013; Katahira et al. 2008; Knoshaug et al.
2015; Leandro et al. 2006; Li et al. 2015; Reis et al. 2016; Runquist et al. 2010b; Subtil and Boles
2011; Weierstall et al. 1999; Young et al. 2012). Expression and/or activity of several of these
transporters were further improved by directed evolution (Li et al. 2016b; Li et al. 2015; Young
et al. 2012) or evolutionary engineering (Moysés et al. 2016; Wang et al. 2016). Such high-
affinity transporters may be suited to ‘mop up’ low concentrations of pentoses towards the end
of a fermentation process. Since high-affinity sugar transporters are typically proton
symporters, care should be taken to avoid scenarios in which their simultaneous expression
with Hxt-like transporters, which mediate facilitated diffusion, causes futile cycles and
negatively affects inhibitor tolerance.
Inhibitor tolerance
Yeast enzymes involved in detoxification of specific inhibitors provide logical targets for
metabolic engineering. For example, overexpression of native NAD(P)+-dependent alcohol
dehydrogenases stimulates conversion of furfural and HMF to the less toxic alcohols
furanmethanol and furan-2,5-dimethanol, respectively (Almeida et al. 2009; Jeppsson et al.
2003; Lewis Liu et al. 2008). Similarly, combined overexpression of the aldehyde dehydrogenase
Ald5, the decarboxylase Pad1 and the alcohol acetyltransferases Atf1 and Atf2 increased
resistance to several phenolic inhibitors (Adeboye et al. 2017).
Genome-wide expression studies have revealed intricate, strain- and context-dependent
stress-response networks as major key contributors to inhibitor tolerance (Abbott et al. 2007;
Almeida et al. 2007; Guo and Olsson 2014; Li and Yuan 2010; Liu 2011; Mira et al. 2010; Ullah et
al. 2013). An in-depth transcriptome analysis implicated SFP1 and ACE2, which encode
transcriptional regulators involved in ribosomal biogenesis and septum destruction after
cytokinesis, respectively, in the phenotype of an acetic-acid and furfural-tolerant strain. Indeed,
overexpression of these transcriptional regulators significantly enhanced ethanol productivity in
the presence of these inhibitors (Chen et al. 2016).
Whole-genome resequencing of tolerant strains derived from evolutionary engineering,
mutagenesis and/or genome shuffling has yielded strains with increased tolerance whose causal
mutations could be identified (Almario et al. 2013; Demeke et al. 2013a; González-Ramos et al.
2016; Pinel et al. 2015; Thompson et al. 2016). Physiological and evolutionary engineering
experiments demonstrated the importance of high sugar fermentation rates for acetic acid
tolerance (Bellissimi et al. 2009; Wright et al. 2011). When the acetic-acid concentration in
anaerobic, xylose-grown continuous cultures was continually increased over time, evolving
cultures acquired the ability to grow at acetic-acid concentrations that prevented growth of the
non-evolved S. cerevisiae strain. However, after growth in the absence of acetic acid, full
expression of their increased tolerance required pre-exposure to a lower acetic-acid
concentration. This observation indicated that the acquired tolerance was inducible rather than
constitutive (Wright et al. 2011). Constitutive tolerance to acetic acid was shown to reflect the
fraction of yeast populations able to initiate growth upon exposure to acetic acid stress
(Swinnen et al. 2014). Based on this observation, an evolutionary engineering strategy that
involved alternating batch cultivation cycles in the presence and absence of acetic acid was
successfully applied to select for constitutive acetic acid tolerance (González-Ramos et al. 2016).
Exploration of the natural diversity of inhibitor tolerance among S. cerevisiae strains
(Favaro et al. 2013; Field et al. 2015; Wimalasena et al. 2014) is increasingly used to identify
genes and alleles that contribute to tolerance. In particular, combination of whole genome
sequencing and classical genetics is a powerful approach to identify relevant genomic loci, genes
and even nucleotides (Liti and Louis 2012) (Quantitative Trait Loci (QTL) analysis, see Box 1).
For example, Meijnen et al. (2016) used whole-genome sequencing of pooled tolerant and
sensitive segregants from crosses between a highly acetic-acid tolerant S. cerevisiae strain and a
reference strain to identify mutations in five genes that contributed to tolerance.
Reduction of acetic acid to ethanol: converting an inhibitor into a co-substrate
Even small improvements of the product yield on feedstock can substantially improve the
economics of biotechnological processes for manufacturing large-volume products such as
ethanol (Nielsen et al. 2013; Van Maris et al. 2006a). In industrial, anaerobic ethanol production
processes, a significant amount of sugar is converted into the byproduct glycerol (Nissen et al.
2000). Glycerol formation, catalyzed by the two isoforms of glycerol-3-phosphate
dehydrogenase (Gpd1 and Gpd2) and of glycerol-3-phosphate phosphatase (Gpp1 and Gpp2), is
required during anaerobic growth of S. cerevisiae for reoxidation of NADH generated in
biosynthetic reactions (Björkqvist et al. 1997; Van Dijken and Scheffers 1986). Metabolic
engineering strategies to diminish glycerol formation focused on modification of intracellular
redox reactions (Guo et al. 2011; Nissen et al. 2000) or modulation of GPD1 and GPD2 expression
(Hubmann et al. 2011). Replacement of GPD1 and GPD2 with a heterologous gene encoding an
acetylating acetaldehyde dehydrogenase (A-ALD) and supplementation of acetic acid eliminated
glycerol formation in anaerobic S. cerevisiae cultures (Guadalupe-Medina et al. 2010). By
enabling NADH-dependent reduction of acetic acid to ethanol (Figure 2), this strategy resulted
in a significant increase in the final ethanol yield, while consuming acetic acid. This engineering
strategy has recently been extended by altering the redox-cofactor specificities of alcohol
dehydrogenase (Henningsen et al. 2015) and 6-phosphogluconate dehydrogenase (Papapetridis
et al. 2016). These further interventions increased the availability of cytosolic NADH for acetate
reduction and should, upon implementation in industrial strains, further improve in situ
detoxification of acetic acid. The A-ALD strategy was also shown to decrease xylitol formation in
XR/XDH-based xylose-fermenting engineered strains by reoxidation of excess NADH formed in
the XDH reaction (Wei et al. 2013; Zhang et al. 2016a).
DEVELOPMENT OF INDUSTRIAL YEAST STRAINS AND PROCESSES
Much of the research discussed in the preceding paragraphs was based on laboratory yeast
strains, grown in synthetic media whose composition can be different from that of industrial
lignocellulosic hydrolysates. Table 2 provides examples of ethanol yields and biomass-specific
conversion rates that have been obtained with engineered S. cerevisiae strains in synthetic
media.
While data on the performance of current industrial strains on industrial feedstocks are
proprietary, many scientific publications describe the fermentation of hydrolysates by D-xylose-
fermenting strains (either XI or XR-XDH-based, but so far without arabinose pathways). These
studies cover a wide variety of feedstocks, biomass deconstruction and fermentation strategies
(batch, fed-batch, SSF), aeration regimes and nutritional supplementations (e.g. yeast extract,
peptone, low-cost industrial supplements, trace elements, nitrogen sources). However, with few
exceptions, these data are restricted to final ethanol yields and titers, and do not include
quantitative information of the biomass-specific conversion rates (qxylose, qethanol, expressed in
g·(g biomass)-1·h-1 that are essential for strain comparison and process design. Table 3
summarizes results studies on fermentation of biomass hydrolysates that include or enable
calculation of biomass-specific conversion rates and ethanol yields.
Despite the heterogeneity of the studies included in Tables 2 and 3, the available data
clearly illustrate that, while even ‘academic’ strain platforms can exhibit high ethanol yields in
hydrolysates, conversion rates under these conditions are much lower than in synthetic media.
Improving kinetics and robustness in industrial hydrolysates is therefore the single most
important objective in industrial yeast strain development platforms.
In the authors’ experience, aspects such as spatial and temporal heterogeneity,
hydrostatic pressure and CO2 concentrations, which are highly important for down-scaling
aerobic industrial fermentation processes (Noorman 2011), do not represent substantial
challenges in down-scaling second-generation ethanol processes. Provided that anaerobic
conditions can be maintained, strain performance can therefore be adequately assessed in small-
scale systems. Access to hydrolysates whose composition and concentration are fully
representative for the target industrial substrate(s) may be necessary for strain development.
This requirement is not a trivial one due to feedstock variability, the plethora of pretreatment
options and the limited scalability and continuous innovation in biomass deconstruction (Knoll
et al. 2013; Li et al. 2016a).
Due to the complex, multigene nature of inhibitor tolerance, screening of natural and
industrial S. cerevisiae strains is a logical first step in the development of industrial strain
platforms. The power of this approach is illustrated by the Brazilian first-generation bioethanol
strain PE-2. Stable maintenance of this strain in non-aseptically operated industrial reactors,
over many production campaigns (Basso et al. 2008), was attributed to its innate tolerance to
the sulfuric-acid washing steps that are employed between fermentation cycles to combat
bacterial contamination (Della-Bianca et al. 2014). In contrast to most laboratory strains, robust
industrial strains of S. cerevisiae are heterozygous diploids or polyploids which, additionally, are
prone to whole-chromosome or segmental aneuploidy (Gorter De Vries et al. 2017; Zhang et al.
2016b). Acquiring high-quality, well annotated genome sequences (Box 1) of these complex
genomes is an important prerequisite for interpreting the results of strain improvement
campaigns and for targeted genetic modification.
Episomal expression vectors carrying auxotrophic marker genes, which are commonly
used in academic research, do not allow for stable replication and selection, respectively, in
complex industrial media (Hahn-Hägerdal et al. 2007; Karim et al. 2013; Pronk 2002). Instead,
industrial strain development requires chromosomal integration of expression cassettes. Even
basic academic designs of xylose- and arabinose-fermenting strains encompass the introduction
of 10-12 different expression cassettes (Wisselink et al. 2010; Wisselink et al. 2007), some of
which need to be present in multiple copies (e.g. for high-level expression of XI genes (Demeke
et al. 2015; Verhoeven et al. 2017; Wang et al. 2014; Zhou et al. 2012)). Additional genetic
modifications, on multiple chromosomes in the case of diploid or polyploid strains, are required
to reduce by-product formation, improve inhibitor tolerance and/or improve product yields.
Genetic modification of complex industrial yeast genomes has now been strongly accelerated by
novel, CRISPR-based genome editing tools (Box 1).
Non-targeted strategies for strain improvement (Box 1) including mutagenesis with
chemical mutagens or irradiation, evolutionary engineering, recursive breeding and/or genome
shuffling remain essential for industrial strain improvement. Down-scaling, automation and
integration with high-throughput screening of the resulting strains in hydrolysates strongly
increases the success rates of these approaches (e.g. for ethanol tolerance, (Snoek et al. 2015)).
In non-targeted strain improvement campaigns, it is important to maintain selective pressure on
all relevant aspects of strain performance, to avoid trade-offs between, for example,
fermentation kinetics with different sugars (glucose, xylose and arabinose), and/or inhibitor
tolerance (Demeke et al. 2013a; Smith et al. 2014; Wisselink et al. 2009).
Even when kinetics of yeast growth and fermentation in hydrolysates are suboptimal
(Table 2) due to the impact of inhibitors and/or strain characteristics, industrial fermentation
processes need to achieve complete sugar conversion within acceptable time limits (typically 72
h or less). This can be accomplished by increasing the initial yeast biomass densities, which, in
second generation processes, are typically 2- to 8-fold higher than the initial concentrations of
0.125-0.25 g·l-1 that are used in first-generation processes without biomass recycling (Jacques et
al. 2003). Several second-generation bioethanol plants therefore include on-site bioreactors for
cost-effective generation of the required yeast biomass. Precultivation in the presence of mild
concentrations of inhibitors can prime yeast cells for improved performance upon exposure to
stressful conditions (Alkasrawi et al. 2006; Nielsen et al. 2015; Sànchez i Nogué et al. 2013).
Especially when biomass propagation uses non-lignocellulosic feedstocks (Narendranath and
Lewis 2013; Steiner 2008) and/or is operated aerobically to maximize biomass yields, yeast
strain development must take into account the need to maintain pentose- fermentation kinetics
and inhibitor tolerance during biomass propagation.
FULL-SCALE IMPLEMENTATION: STATUS AND CHALLENGES
Vigorous lab-scale optimization of each of the unit operations in yeast-based ethanol production
from lignocellulosic feedstocks enabled the design, construction and operation of processes at
pilot scale. Recently, several industrial parties started or announced the first commercial-scale
cellulosic ethanol plants, most of which rely on yeast for the fermentation step (Table 1). Actual
cellulosic ethanol production volumes in the United States of America, derived from registered
RIN (Renewable Identification Numbers) credits (United States Environmental Protection
Agency 2017), indicate an increase in recent years (Figure 3). However, based on these
numbers and estimates for plants elsewhere in the world, the global production volume of
cellulosic ethanol is still below 1 % of that of first-generation processes. This places actual
production volumes years behind earlier projections (Lane 2015) and indicates that currently
installed commercial-scale plants still operate below their nominal capacity. For obvious
reasons, industrial parties cannot always be fully transparent on factors that impede
acceleration and intensification of cellulosic ethanol production. However, presentations at
conferences and trade fairs enable a few general observations. Many aspects of full-scale plants
can be assessed prior to commercialization by carefully down-scaling all process steps. Such
down-scaling is crucial for optimal process development and equipment design (sizing, layout,
mixing requirements, scheduling etc. (Noorman 2011; Villadsen and Noorman 2015; Wang et al.
2015b). As indicated above, most aspects of the performance of engineered yeast strains in full-
scale plants can be, and indeed have been, adequately predicted from such lab-scale studies.
Other aspects, such as impacts of seasonal and regional variation of plant biomass and other in-
process streams, are more difficult to predict. Additionally, continued optimization of upstream
unit operations in commercial-scale plants requires continual ‘tuning’ of yeast strain
characteristics to address impacts on the fermentation process.
An aspect that may have been underestimated in down-scaled experiments is bacterial
contamination. Yield losses caused by contamination with lactic acid bacteria (LAB) is a well-
known problem in first-generation bioethanol production (Beckner et al. 2011; Bischoff et al.
2009). The longer pretreatment and fermentation times in current cellulosic ethanol processes,
caused by inhibitors in the hydrolysates, allow LAB more time to compete with the engineered
yeast strains than in first-generation processes. Moreover, concentrations of ethanol, a potent
inhibitor of LAB, are typically lower in second generation processes (Albers et al. 2011). While
requiring constant attention, bacterial contamination is a manageable problem that can be
addressed with currently available technology and without insurmountable additional costs.
Strict attention for hygiene aspects in all aspects of plant design and operation, e.g. by avoiding
dead legs, implementing full drainability and robust cleaning-in-place (CIP) procedures, is
crucial in this respect. For example, installing appropriate valves and filters should be an integral
part of plant design and be combined with measures to minimize survival and propagation of
bacterial contaminants that do make it into the process. As a last and sometimes inevitable
resort, antibacterial compounds can be used to minimize bacterial load and impact (Muthaiyan
et al. 2011).
An important factor that appears to have escaped attention in most small-scale studies is
that the agricultural residues entering a factory contain an abundance of non-plant solids. Rocks,
sand and metal particles coming off agricultural fields and/or equipment can rapidly damage
and erode expensive equipment (Figure 4). In pilot- and commercial-scale plants, clogging of
pipes and reactors during biomass handling and pretreatment remains a point of attention.
These challenges, which can result in significant down-time of plants, can either be addressed by
elimination of high-density solids during harvesting and storage of the biomass or by installing
extra unit operations in factories. For example, Beta Renewables installed a biomass washing
step at their Crescentino plant (Lane 2014). While these engineering solutions cannot be easily
down-scaled and retrofitting of existing processes may be complicated and expensive, they are
technologically surmountable.
OUTLOOK
Second-generation bioethanol plants are complex, multi-step biorefineries for conversion of
crude and variable feedstocks. Just as high-efficiency petrochemical refineries did not appear
overnight, optimizing the performance of the current frontrunner plants requires significant
process engineering efforts. As remaining challenges in biomass processing and deconstruction
are conquered, yeast-based processes for second-generation biofuels should soon leave the
demonstration phase, become fully economically viable, and expand production volume. Such an
expansion will generate new incentives for improving conversion yields, while reducing carbon
footprints and overall costs. For example, the stillage fraction that remains after distillation is
currently considered a waste stream and treated by anaerobic digestion. As proposed for first-
generation processes (Clomburg and Gonzalez 2013), options may be explored to convert
stillage fractions from second-generation plants into biogas or higher value products.
The yeast technology developed for conversion of second-generation feedstocks can also
be applied to improve ethanol yields of first-generation bioethanol production processes and
plants. For example, in current first-generation ethanol processes, corn fiber is separated from
whole stillage as “wet-distillers’ grains”, mixed with the concentrated stillage liquid fraction
(CDS, “condensed distillers’ solubles’’) and dried to yield DDGS (“dried distillers’ grains with
solubles”), which is sold as cattle feed (Jacques et al. 2003; Kim et al. 2008). Processes that
enable conversion of this fiber-based side stream, which is more easily hydrolysed than other
cellulosic feedstocks, in the context of existing first-generation bioethanol facilities, are referred
to as ‘Gen 1.5’ technology. Several Gen 1.5 processes are currently being implemented
commercially and have the potential to increase the ethanol yield per bushel of corn by
approximately 10 % (Lane 2016b; D3MAX 2017; ICM 2017).
Metabolic engineering strategies to further improve yeast performance in second
generation bioethanol processes are already being explored. For example, the option is
investigated to implement the strategies discussed above in non-Saccharomyces yeasts with
industrially interesting properties, such as high-temperature and low-pH tolerance strains
(Goshima et al. 2013; Radecka et al. 2015; Ryabova et al. 2003; Yuan et al. 2012). Other research
focuses on the improvement of these characteristics in S. cerevisiae (Caspeta et al. 2014; Fletcher
et al. 2017). Furthermore, as production volume increases, the economic relevance of the
conversion of minor, potentially fermentable substrates such as uronic acids and deoxysugars
into ethanol (Van Maris et al. 2006b) will increase. Co-feeding of additional, low-value carbon
sources can be explored as a strategy to further increase ethanol yield. For example, glycerol,
derived from fermentation stills or biodiesel manufacturing (Yang et al. 2012) is considered as a
potential co-substrate. Significant rates of glycerol utilization have already been achieved in S.
cerevisiae strains by simultaneously (over-) expressing glycerol dehydrogenase (GCY1),
dihydroxyacetone kinase (DAK1) and a heterologous glycerol transporter (Yu et al. 2010). These
glycerol conversion pathways can be combined with the engineered pathways for acetic acid
reduction discussed above to further optimize ethanol yields and process robustness (De Bont
et al. 2012; Klaassen and Hartman 2014).
Consolidated bio-processing (CBP), i.e., the full integration of pretreatment, hydrolysis
and fermentation towards ethanol in a single microbial process step, remains a ‘holy grail’ in
lignocellulosic ethanol production. Engineered starch-hydrolysing S. cerevisiae strains are
already applied in first-generation processes (Kumar and Singh 2016). The first important steps
towards efficient cellulose and xylan hydrolysis by S. cerevisiae have been made by functional
expression of heterologous polysaccharide hydrolases (Den Haan et al. 2015; Olson et al. 2012).
The resulting engineered strains often produce significant amounts of di- and/or trisaccharides
(Katahira et al. 2004; Lee et al. 2009; La Grange et al. 2001). The ability to ferment cellobiose has
been successfully introduced into S. cerevisiae by combined expression of a heterologous
cellobiose transporter and β-glucosidase (Galazka et al. 2010, Hu et al. 2016).
Our confidence in yeast-based processes notwithstanding, it is relevant to look beyond
yeasts. Fast progress is made in engineering thermophilic and cellulolytic bacteria for efficient
ethanol production. High-temperature fermentation processes require less cooling and reduce
contamination risks (Scully and Orlygsson 2015). If, moreover, thermophilic CBP can integrate a
simple mechanical pretreatment with biomass deconstruction and fermentation by a single
organism (Lynd et al. 2005; Olson et al. 2012), while matching the robustness of yeasts under
industrial conditions, it could develop into a highly interesting approach for second-generation
ethanol production.
Technological and scientific progress aside, development of yeast platforms for
lignocellulosic ethanol production has provided a generation of academic and industrial
researchers with a challenging common goal. We hope that this mini-review not only informs
readers about scientific and technological progress in this field, but also conveys our genuine
conviction that combining and integrating academic and industrial research efforts (Pronk et al.
2015) is a stimulating, positively challenging way towards sustainable innovation.
Funding
Our joint research on second generation ethanol production is performed within the BE-Basic
R&D Program (http://www.be-basic.org/), which is financially supported by an EOS Long Term
grant from the Dutch Ministry of Economic Affairs, Agriculture and Innovation (EL&I). The PhD
project of IP is funded by DSM Bio-based Products & Services B.V. (Delft, The Netherlands).
Acknowledgements
We gratefully acknowledge our current and former colleagues and students at DSM and TU Delft
for their contributions to our research collaboration. We thank Jim Lane from BiofuelsDigest and
POET-DSM Advanced Biofuels for their kind permission to reproduce the photographs shown in
Figure 4 and in the Graphical Abstract.
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Figure 1. Schematic process-flow diagram for ethanol production from lignocellulose, based on
physically separated processes for pretreatment, hydrolysis and fermentation, combined with
on-site cultivation of filamentous fungi for production of cellulolytic enzymes and on-site
propagation of engineered pentose-fermenting yeast strains.
Figure 2. Key strategies for engineering carbon and redox metabolism in S. cerevisiae strains for
alcoholic fermentation of lignocellulosic feedstocks. Colours indicate the following pathways and
processes: Black: native S. cerevisiae enzymes of glycolysis and alcoholic fermentation;
Magenta: native enzymes of the non-oxidative pentose-phosphate pathway (PPP),
overexpressed in pentose-fermenting strains; Red: conversion of D-xylose into D-xylulose-5-
phosphate by heterologous expression of a xylose isomerase (XI) or combined expression of
heterologous xylose reductase (XR) and xylitol dehydrogenase (XDH), together with the
overexpression of (native) xylulokinase (Xks1); Green: conversion of L-arabinose into D-
xylulose-5-phosphate by heterologous expression of a bacteria AraA/AraB/AraD pathway; Blue:
expression of a heterologous acetylating acetaldehyde dehydrogenase (A-ALD) for reduction of
acetic acid to ethanol; Grey: native glycerol pathway.
Figure 3. Annual production volumes of cellulosic ethanol in the USA from 2010 until November
2016. Numbers are based on RIN D code 3 RIN (Renewable Identification Number) credits
generated (accounted as cellulosic ethanol, United States Environmental Protection Agency
2017).
A
B
Figure 4. Problems not encountered in shake flask cultures: non-yeast-related challenges in
large-scale processing of lignocellulosic biomass. A. Small rocks collected from corn stover
(picture courtesy of POET-DSM Liberty). B. Example of severely eroded equipment (picture
courtesy of Iogen Corporation (Lane 2016c)).
Table 1. Overview of operational commercial-scale (demonstration) plants for second-
generation bioethanol production. Data for US and Canada reflect status in May 2017 (source:
Ethanol Producer Magazine 2017), data for other countries (source: UNCTAD 2016) reflect
status in 2016.
Company/Plant
Country
(State)
Feedstock
Capacity
ML·y-1
DuPont Cellulosic Ethanol LLC - Nevada
USA (IA)
Corn stover
113.6
Poet-DSM Advanced Biofuels LLC - Project
Liberty1
USA (IA)
Corn cobs/corn stover
75.7
Quad County Cellulosic Ethanol Plant
USA (IA)
Corn fiber
7.6
Fiberight Demonstration Plant
US (VA)
Waste stream
1.9
ICM Inc. Pilot integrated Cellulosic Biorefinery
US (MO)
Biomass crops
1.2
American Process Inc. – Thomaston Biorefinery
USA (GA)
Other
1.1
ZeaChem Inc. – Demonstration plant
US (OR)
Biomass crops
1.0
Enerkem Alberta Biofuels LP
Canada (AB)
Sorted municipal solid waste
38
Enerkem Inc.-Westbury
Canada (QC)
Woody biomass
5.0
Iogen Corporation
Canada (ON)
Crop residue
2.0
Woodlands Biofuels Inc. – Demonstration plant
Canada (ON)
Woody biomass
2.0
GranBio
Brazil
Bagasse
82.4
Raizen
Brazil
Sugarcane bagasse/straw
40.3
Longlive Bio-technology Co. Ltd. – commercial
demo
China
Corn cobs
63.4
Mussi Chemtex / Beta Renewables
Italy
Arundo donax, rice straw, wheat
straw
75
Borregaard Industries AS – ChemCell Ethanol
Norway
Wood pulping residues
20
1 With expansion capacity to 94.6 ML per year
Jansen et al. - 40 -
40
Table 2. Ethanol yields (YE/S, g ethanol·(g sugar)-1) and biomass-specific rates of xylose and/or arabinose consumption and ethanol production
(qxylose, qarabinose and qethanol, respectively, g·(g biomass)-1·h-1) in cultures of S. cerevisiae strains engineered for pentose fermentation, grown in
synthetic media. Asterisks (*) indicate values estimated from graphs in the cited reference.
S. cerevisiae
strain
Pentose fermentation
strategy
Key genetic modifications
Fermentation conditions
YE/S
g·g-1
qethanol
g·g-1·h-1
qxylose
g·g·h-1
qarabinose
g·g·h-1
Reference
TMB3400
XR/XDH
(S. stipitis XYL1, XYL2)
SsXYL1, SsXYL2 + XKS1↑, random mutagenesis
Anaerobic batch (bioreactor),
5 % xylose
0.33
0.04
0.13
-
(Karhumaa et
al. 2007)
GLBRCY87
XR/XDH
(S. stipitis XYL1, XYL2)
SsXYL1, SsXYL2, SsXYL3, evolved on xylose and
hydrolysate inhibitors
Semi-anaerobic batch (flask)
5 % glucose and 5% xylose
0.34*
0.036*
0.13
-
(Sato et al.
2016)
SR8
XR/XDH
(S. stipitis XYL1, XYL2)
SsXYL1,Ss XYL2, Ss XYL3, ald6Δ, evolved on
xylose
Anaerobic batch (reactor),
4 % xylose
0.39
0.25
0.64
-
(Wei et al.
2013)
TMB3421
XR/XDH
(S. stipitis XYL1, XYL2)
S. stipitis XYL1N272D/P275Q, XYL2 + XKS1↑ TAL1↑
TKL1↑ RPE1↑ RKI1↑ gre3Δ, evolved on xylose
Anaerobic batch (reactor),
6 % xylose
0.35
0.20
0.57
-
(Runquist et al.
2010)
RWB 217
XI
(Piromyces XylA)
Piromyces XylA + XKS1↑ TAL1↑ TKL1↑ RPE1↑
RKI1↑ , gre3Δ
Anaerobic batch (reactor),
2 % xylose
0.43
0.46
1.06
-
(Kuyper et al.
2005a)
RWB 218
XI
(Piromyces XylA)
Derived from RWB 217 after evolution on
glucose/xylose mixtures
Anaerobic batch (reactor)
2 % xylose
0.41
0.49
1.2
-
(Kuyper et al.
2005b)
H131-A3-
ALCS
XI
(Piromyces XylA)
XylA, Xyl3, XKS1↑ TAL1↑ TKL1↑ RPE1↑ RKI1↑ ,
gre3Δ, evolved on xylose
Anaerobic batch (reactor),
4 % xylose
0.43
0.76
1.9
-
(Zhou et al.
2012)
IMS0010
XI/AraABD
(Piromyces XylA,
L. plantarum AraA, B,D
XylA; XKS1↑ TAL1↑ TKL1↑ RPE1↑ RKI1↑ AraT,
AraA, AraB, AraD, evolved on glucose, xylose,
arabinose mixtures
Anaerobic batch (reactor),
3 % glucose, 1.5 % xylose and
1.5 % arabinose
0.43
-
0.35
0.53
(Wisselink et
al. 2009)
GS1.11-26
XI/AraABD
(Piromyces XylA,
L. plantarum AraA, B,D,.
K. lactis ARAT).
XylA, XKS1↑ TAL1↑ TKL1↑ RPE1↑ RKI1↑ XylA
HXT7↑ KlAraT, AraA, AraB, AraD, TAL2↑ TKL2↑,
several rounds of mutagenesis and evolution on
xylose
Semi-anaerobic batch (flask),
synthetic medium, 3.5 %
xylose
0.46
0.48
1.1
-
(Demeke et al.
2013a)
Piromyces: XylA.
L. plantarum:
AraA, AraB, AraD.
Jansen et al. - 41 -
41
Table 3. Ethanol yields on consumed sugar (YE/S, g ethanol·(g sugar)-1) and biomass-specific rates of glucose and xylose consumption and ethanol
production (qglucose, qxylose and qethanol, respectively, g·(g biomass)-1·h-1) in cultures of S. cerevisiae strains engineered for pentose fermentation, grown
in lignocellulosic hydrolysates. Asterisks (*) indicate specific conversion rates estimated from graphs in the cited reference; daggers (†) indicate crude
estimates of biomass-specific rates calculated based on the assumption that biomass concentrations did not change after inoculation, these estimates
probably overestimate actual biomass-specific conversion rates.
1Abbreviations of supplements: YE, yeast extract; YP, yeast extract and peptone; YNB, Yeast Nitrogen Base.
S. cerevisiae
strain
Description
Feedstock, pretreatment
conditions, hydrolysate sugar
composition3
Fermentation
conditions, added
nutrients1
YE/S
g·g-1
qglucose
g·g·h-1
qethanol
g·g·h-1
qxylose
g·g·h-1
Reference
TMB3400
XR/XDH
S. stipitis XYL1 and XYL2; XKS1↑
Spruce, two-step dilute acid
hydrolysis, 1.6 % glucose, 0.4 %
xylose, 1 % mannose, 1 %
galactose,
Anaerobic batch
(flasks), (NH4)2HPO4
NaH2PO4 MgSO4, YE
0.41
0.021
0.005
0.005
(Karhumaa et
al. 2007)
GLBRCY87
XR/XDH
S. stipitis XYL1, XYL2 and XYL3
evolved on xylose and hydrolysate
inhibitors
Corn Stover, ammonia fiber
expansion, , 8 % glucose, 3.8 %
xylose.
Semi-anaerobic batch
(flasks), pH 5.5, Urea,
YNB
0.28
1.4*
0.27*
0.04
(Sato et al.
2016)
GLBRCY87
XR/XDH
S. stipitis XYL1, XYL2 and XYL3
evolved on xylose and hydrolysate
inhibitors
Switchgrass, ammonia fiber
expansion, 6.1 % glucose, 3.9 %
xylose.
Semi-anaerobic batch
(flasks), Urea, YNB
0.35
1.65*
0.28*
0.07
(Sato et al.
2016)
MEC1122
XR/XDH, industrial host strain
S. stipitis XYL1(N272D/P275Q) and
XYL2, XKS1↑ TAL1↑
Corn cobs, autohydrolysis (202
°C), liquid fraction acid-treated.
0.3 % glucose, 2.6 % xylose.
Oxygen limited batch
(flasks), cheese whey,
urea, YE, K2O5S2
0.3
-
0.12†,*
0.25†
(Costa et al.
2017)
RWB 218
XI
Piromyces XylA, XKS1↑ TAL1↑
TKL1↑ RPE1↑ RKI1↑, gre3Δ, evolved
on glucose/xylose mixed substrate
Wheat straw hydrolysate, steam
explosion, 5 % glucose, 2 % xylose
Anaerobic batch
(reactor), (NH4)2PO4
0.47
1.58†
1.0†
0.32†
(Van Maris et
al. 2007)
GS1.11-26
XI, AraABD
Piromyces XylA, XKS1↑ TAL1↑
TKL1↑ RPE1↑ RKI1↑ HXT7↑AraT,
AraA, AraB, AraD, TAL2↑ TKL2↑,
several rounds of mutagenesis and
evolution on xylose
Spruce (no hydrolysis), acid pre-
treated, 6.2 % glucose, 1.8 %
xylose, 1 % mannose
Semi-anaerobic batch
(flasks), YNB,
(NH4)2SO4, amino
acids added,
0.43
2.46†
0.3†
0.11†
(Demeke et al.
2013a)
XH7
Multiple integrations of
RuXylA; XKS1↑ TAL1↑ TKL1↑ RPE1↑
RKI1↑ pho13Δ gre3Δ, evolved on
xylose
Corn stover, steam explosion, 6.2
% glucose, 1.8 % xylose
Semi-anaerobic batch
(flasks), urea
0.39
0.14
0.080
0.096
(Li et al.
2016c)
LF1
Selection mutant of XH7 further
evolved on xylose and hydrolysates
with MGT transporter introduced
Corn stover, steam explosion,
8.7% glucose, 3.9% xylose
Semi-anaerobic batch
(flasks), urea
0.41
0.57
0.34
0.23
(Li et al.
2016c)
Box 1. Overview of key technologies used for development of Saccharomyces cerevisiae strains for second-generation bioethanol production and
examples of their application.
Metabolic engineering
Application of recombinant-DNA techniques for
the improvement of catalytic and regulatory
processes in living cells, to improve and extend
their applications in industry (Bailey 1991).
Metabolic engineering of pentose-fermenting strains commenced with the functional expression of pathways for XR/XDH- (Kötter and
Ciriacy 1993; Tantirungkij et al. 1993) or XI-based (Kuyper et al. 2005a) xylose utilization and pathways for isomerase-based arabinose
utilization (Becker and Boles 2003; Wisselink et al. 2007). Further research focused on improvement of pathway capacity (Kuyper et al.
2006; Wiedemann and Boles 2008), engineering of sugar transport (Fonseca et al. 2011; Subtil and Boles 2011; Nijland et al. 2014;
Nijland et al. 2016), redox engineering to decrease byproduct formation and increase ethanol yield (Guadalupe-Medina et al. 2010;
Henningsen et al. 2015; Papapetridis et al. 2016; Roca et al. 2003; Sonderegger and Sauer 2003; Watanabe et al. 2005; Wei et al. 2013; Yu
et al. 2010; Zhang et al. 2016) and expression of alternative pathway enzymes (Brat et al. 2009; Ota et al. 2013). Expression of
heterologous hydrolases provided the first steps towards consolidated bioprocessing (den Haan et al. 2015; Ha et al. 2011; Ilmén et al.
2011; Sadie et al. 2011).
Evolutionary engineering
Application of laboratory evolution to select for
industrially relevant traits (Sauer 2001). Also
known as adaptive laboratory evolution (ALE).
Evolutionary engineering in repeated-batch and chemostat cultures has been intensively utilized to improve growth and fermentation
kinetics on pentoses (e.g., (Demeke et al. 2013a; Garcia Sanchez et al. 2010; Kim et al. 2013; Kuyper et al. 2005b; Lee et al. 2014;
Sonderegger and Sauer 2003; Wisselink et al. 2009; Zhou et al. 2012) and inhibitor tolerance (Almario et al. 2013; González-Ramos et al.
2016; Koppram et al. 2012; Smith et al. 2014; Wright et al. 2011).
Whole genome (re)sequencing
Determination of the entire DNA sequence of an
organism.
Availability of a high-quality reference genome sequence is essential for experimental design in metabolic engineering. When genomes of
strains that have been obtained by non-targeted approaches (e.g. evolutionary engineering or mutagenesis) are (re)sequenced, the
relevance of identified mutations can subsequently be tested by their reintroduction in naïve strains, non-evolved strains and/or by
classical genetics (reverse engineering; (Oud et al. 2012)). This approach has been successfully applied to identify mutations contributing
Jansen et al. - 42 -
42
to fast pentose fermentation (dos Santos et al. 2016; Hou et al. 2016a; Nijland et al. 2014) and inhibitor tolerance (e.g., (González-Ramos
et al. 2016; Pinel et al. 2015).
Quantitative trait loci (QTL) analysis
QTL identifies alleles that contribute to (complex)
phenotypes based on their meiotic co-segregation
with a trait of interest (Liti and Louis 2012;
Wilkening et al. 2014). In contrast to whole-
genome (re)sequencing alone, QTL analysis can
identify epistatic interactions.
QTL analysis currently enables resolution to gene or even nucleotide level (Swinnen et al. 2012). QTL analysis has been used to identify
alleles contributing to high-temperature tolerance (Sinha et al. 2006), ethanol tolerance (Swinnen et al. 2012) and improved ethanol-to-
glycerol product ratios (Hubmann et al. 2013). The requirement of QTL analysis for mating limits its applicability in aneuploidy and/or
poorly sporulating industrial S. cerevisiae strains.
Protein engineering
Modification of the amino acid sequences of
proteins with the aim to improve their catalytic
properties, regulation and/or stability in
industrial contexts (Marcheschi et al. 2013).
Protein engineering has been used to improve the pentose-uptake kinetics, reduce the glucose sensitivity and improve the stability of
yeast hexose transporters (e.g., (Farwick et al. 2014; Li et al. 2016b; Wang et al. 2015a; Farwick et al. 2014; Nijland et al. 2016; Reznicek
et al. 2015; Shin et al. 2015; Young et al. 2014)). The approach has been utilized to improve the redox cofactor specificity of XR and/or
XDH to decrease xylitol formation (Krahulec et al. 2009; Petschacher et al. 2005; Petschacher and Nidetzky 2008; Watanabe et al. 2007;
Watanabe et al. 2005). Directed evolution of xylose isomerase yielded XI variants with increased enzymatic activity (Lee et al. 2012).
Directed evolution of native yeast dehydrogenases has yielded strains with increased HMF tolerance (Moon and Liu 2012).
Genome editing
Where ‘classical’ genetic engineering encompass
iterative, one-by-one introduction of genetic
modifications, genome editing techniques enable
simultaneous introduction of multiple (types of)
modifications at different genomic loci (Sander
and Joung 2014).
The combination of CRISPR-Cas9-based genome editing (DiCarlo et al. 2013; Mans et al. 2015) with in vivo assembly of DNA fragments
has enabled the one-step introduction of all genetic modifications needed to enable S. cerevisiae to ferment xylose (Shi et al. 2016; Tsai et
al. 2015; Verhoeven et al. 2017). Recent developments have enabled the application of the system in industrial backgrounds (Stovicek et
al. 2015). CRISPR-Cas9 has been used in reverse engineering studies to rapidly introduce multiple single-nucleotide mutations observed
in evolutionary engineering experiments in naïve strains (e.g., (van Rossum et al. 2016)).