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Sulfur cathode integrated with multileveled carbon nanoflake-nanosphere networks for high-performance lithium-sulfur batteries

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Abstract

Tailored design/construction of high-quality sulfur/carbon composite cathode is critical for development of advanced lithium-sulfur batteries. We report a powerful strategy for integrated fabrication of sulfur impregnated into three-dimensional (3D) multileveled carbon nanoflake-nanosphere networks (CNNNs) by means of sacrificial ZnO template plus glucose carbonization. The multileveled CNNNs are not only utilized as large-area host/backbone for sulfur forming an integrated S/CNNNs composite electrode, but also serve as multiple carbon blocking barriers (nanoflake infrastructure andnanosphere superstructure) to physically confine polysulfides at the cathode. The designedself-supported S/CNNNs composite cathodes exhibit superior electrochemical performances with high capacities (1395 mAh g⁻¹ at 0.1C, and 769 mAh g⁻¹ at 5.0C after 200 cycles) and noticeable cycling performance (81.6% retention after 200 cycles). Our results build a new bridge between sulfur and carbon networks with multiple blocking effects for polysulfides, and provide references for construction of other high-performance sulfur cathodes.

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Chapter 2 gives a general method for analysis of the battery charge/discharge characteristics. An accurate battery model is required to simulate battery performance and state of charge estimation. The state of the art in battery modeling is presented, and the simulation accuracy and adaptation of three battery models for lithium-ion batteries are discussed. A new algorithm for battery pack modeling, including batteries in parallel and series, is developed.
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Pyrolyzed porous spherical composites of polyacrylonitrile-Ketjenblack carbon and sulfur (pPAN-KB/S) with a high sulfur content (ca. 72%) and enhanced conductivity and porosity (pore volume: 1.42 cm3/g; BET surface area: 727 m2/g) were prepared by an aerosol-assisted process and applied as cathode for lithium-sulfur batteries. Electrochemical tests showed that the pPAN-KB/S composite exhibited a high capacity of 866 mAh/g (based on sulfur) after 100 cycles at 0.5C (1C = 1.68 A/g) and a good rate performance at high current density (431 mAh/g at 5C). In addition, a pPAN-KB/S composite electrode with high sulfur loading (ca. 4.4 mg-S/cm2) exhibited impressive electrochemical performance with a reversible capacity of 513 mAh/g and 576 mAh/cm3 (based on sulfur) and a coulombic efficiency >99% after 100 cycles at 0.5C.
Article
Rechargeable lithium-sulfur (Li-S) batteries are attractive candidates for energy storage devices because they have five times the theoretical energy storage of state-of-the-art Li-ion batteries. The main problems plaguing Li-S batteries are poor cycle life and limited rate capability, caused by the insulating nature of S and the shuttle effect associated with the dissolution of intermediate lithium polysulfides. Here, we report the use of bio-cell-inspired polydopamine (PD) as a coating agent on both the cathode and separator to address these problems (the "systematic effects"). The PD-modified cathode and separator play key roles in facilitating ion diffusion and keeping the cathode structure stable, leading to uniform lithium deposition and a solid electrolyte interphase. As a result, an ultra-long cycle performance of more than 3000 cycles, with a capacity fade of only 0.018% per cycle, was achieved at 2 C. It is believed that the systematic modification of the cathode and separator for Li-S batteries is a new strategy for practical applications.
Article
Boron doped hydrothermal carbon microspheres were synthesized by introducing boric acid into glucose precursor solution to obtain boron concentration from 0.1 to 1 wt. %. Following hydrothermal treatment, samples were thermally treated to 1000 °C. For obtained samples structural and surface characterization were performed. Characterization of obtained samples as material for carbon paste electrode was achieved by measurement of the Fe (CN)63-/4- redox couple and linuron determination. Catalytic effect of boric acid on hydrothermal reaction induced enlargement of particle size for boron doped samples. Significant reduction of specific surface area for samples with highest boron concentration was observed. Boron was substitutionally incorporated in the structure of doped samples and incorporation up to 0.6 wt. % in precursor solution generates structure ordering, which induces a reduction of surface active sites for oxygen adsorption in a greater extent. It was found that modified structural and surface characteristics are responsible for good electron transfer property of carbon paste electrode based on doped samples with nominal boron concentration range from 0.2 to 0.6 wt. %. However, it has been shown that sample with nominal boron concentration of 0.2 wt. % proved to be most promising candidate as a material for carbon paste electrode.
Article
Tailored sulfur cathode is vital for the development of high performance lithium-sulfur (Li-S) battery. A surface modification on the sulfur/carbon composite would be an efficient strategy to enhance the cycling stability. Herein, we report a nickel hydroxide-modified sulfur/conductive carbon black composite (Ni(OH)2@S/CCB) as the cathode material for Li-S battery through thermal treatment and chemical precipitation method. In this composite, the sublimed sulfur is stored into the CCB, and followed by a surface modification of Ni(OH)2 nanoparticles with size of 1-2 nm. As a cathode for Li-S battery, the as-prepared Ni(OH)2@S/CCB electrode exhibits better cycle stability and higher rate discharge capacity, compared with the bare S/CCB electrode. The improved performance is largely due to the introduction of Ni(OH)2 surface modification, which can effectively suppress the "shuttle effect" of polysulfides, resulting in enhanced cycling life and higher capacity.
Article
Based on material point method (MPM), two dimensional (2D) orthogonal chip model on titanium alloy is established. Unlike finite element method (FEM) with seriously distorted meshes during the simulation of large strains such as the formation of shear band, the MPM is especially suitable for the numerical simulation of large deformation and high strain rate of metal material at high temperature. The generalized interpolation material point (GIMP) contact algorithm, Johnson–Cook model and Hillerborg׳s fracture energy criterion are used to simulate the cutting process on Ti–6Al–4V alloy. The parameters option and simulation process are first discussed, then the corresponding chip force and temperature field etc. are analyzed and compared with experimental data available. A good agreement has been found between them. Finally, the evolution of the temperature and cutting force are studied, and the effects of cutting speed and cutting feed rate on the chip morphology and cutting force are also investigated. It was the first time to simulate the serrated and discontinuous chips with the MPM and obtain relatively satisfactory results. The transition from serrated to discontinuous chips has been well captured in this paper.
Article
High energy density Li-S battery is a promising green battery chemistry, but the polysulfide shuttling and lithium anode degradation hinder the practical use of Li-S batteries. Tremendous efforts have been made including confining sulfur in a closed cathode porous matrix and stabilizing lithium-metal anode with additives; however, satisfactory confinement is challenging to achieve and electrolyte additives could be electrochemically unstable, deteriorating the long-term cyclability of Li-S batteries. Here, we demonstrate the control of polysulfide shuttling and stabilization of the lithium-metal anode with a fluorinated ether electrolyte without either cathode confinement or additives, which can be beneficial for both the efficient use of electrolyte and safe operation of Li-S batteries. Moreover, solid-electrolyte interphase (SEI) layer with a hierarchical chemical composition of LiF and sulfate/sulfite/sulfide was identified on lithium anode, which suppresses parasitic reactions and helps preserve the anode quality.
Article
A novel type of one-dimensional ordered mesoporous carbon fiber has been prepared via the electrospinning technique by using resol as the carbon source and triblock copolymer Pluronic F127 as the template. Sulfur is then encapsulated in this ordered mesoporous carbon fibers by a simple thermal treatment. The interwoven fibrous nanostructure has favorably mechanical stability and can provide an effective conductive network for sulfur and polysulfides during cycling. The ordered mesopores can also restrain the diffusion of long-chain polysulfides. The resulting ordered mesoporous carbon fiber sulfur (OMCF-S) composite with 63% S exhibits high reversible capacity, good capacity retention and enhanced rate capacity when used as cathode in rechargeable lithium-sulfur batteries. The resulting OMCF-S electrode maintains a stable discharge capacity of 690 mAh/g at 0.3 C, even after 300 cycles.
Article
Mesoporous carbon (MC) materials with large pore volume and high surface area have been synthesized as the conductive matrix in the sulfur cathode for the lithium sulfur (Li/S) batteries using a simultaneous templating and carbonization method. The magnesium citrate is used as the precursor of the carbon and provides nanometer sized MgO particles template. Wide-angle X-ray diffraction (WA-XRD), high-resolution transmission electron microscopy (HR-TEM) and N2 sorption analysis show that the resultant carbon material possesses mesopores structure (about 6.5 nm), high surface area (1432 m2 g−1), and large pore volumes (2.894 cm3 g−1) after pyrolysis (1000 °C). Elemental maps confirm that sulfur is homogeneously dispersed in the MC framework after encapsulation. Electrochemical measurements performed on this mesoporous carbon used as an electrode material for Li/S batteries show excellent discharge capacity (1083.6 mAh g−1) at current density 200 mA g−1. The mesopores with large volume and high surface area are crucial in loading insulated sulfur, which provide enough space and good conducting networks for active materials. Meanwhile, mesoporous structure with high adsorption capacity can both effectively accommodate the polysulfide anions and improve the electrochemical performance of Li/S batteries.
Article
A self-assembly approach is used to fabricate a graphene-coated mesoporous carbon/sulfur composite. The graphene coating on the surface of the composite is 15-20 nm in thickness, and sulfur is well dispersed in the pores of mesoporous carbon and the interfaces between the mesoporous carbon and graphene sheets after a heat treatment at 300 degrees C. The graphene coating helps to increase the sulfur content and retard the diffusion of polysulfides. The galvanostatic charge-discharge tests show that the graphene-coated sulfur electrode presents good cycling stability. Specific discharge capacities up to 650 mAh g(-1) over 100 cycles at 0.1 C is achieved with enhanced coulombic efficiency, representing a promising cathode material for lithium-sulfur battery.
Article
Nitrogen-doped porous carbon (NPC) and multi-wall carbon nanotube (MWCNT) have been frequently studied to immobilize sulfur in lithium–sulfur (Li–S) batteries. However, neither NPC nor MWCNT itself can effectively confine the soluble polysufides if cathode thickness e.g. sulfur loading is increased. In this work, NPC was combined with MWCNT to construct an integrated host structure to immobilize sulfur at a relevant scale. The function of doped nitrogen atoms was revisited and found to effectively attract sulfur radicals generated during the electrochemical process. The addition of MWCNT facilitated the uniform coating of sulfur nanocomposites to a practically usable thickness and homogenized the distribution of sulfur particles in the pristine electrodes, while NPC provided sufficient pore volume to trap dissolved species. More importantly, the wetting issue, the critical challenge for thick sulfur cathodes, is also mitigated after the adoption of MWCNT, leading to a high areal capacity of ca. 2.5 mA h/cm2 with capacity retention of 81.6% over 100 cycles.
Article
While Li–S batteries are poised to be the next generation high-density energy storage devices, low sulfur utilization and slow rate performance have limited their practical applications. Here, we report the synthesis of monodispersed S8 nanoparticles (NPs) with different diameter and the nanosize dependent kinetic characteristics of the corresponding Li–S batteries. Most remarkably, 5 nm S NPs display the theoretical discharging/charging capacity of 1672 mAh g–1 at 0.1 C rate and a discharge capacity of 1089 mAh g–1 at 4 C.Keywords: Sulfur nanoparticle; theoretical specific capacity; Li−S battery; nanosize effect
Article
The high performance of electrochemical energy-storage devices relies largely on scrupulous design of nanoarchitectures and smart hybridization of bespoke active materials. Carbon nanopsheres (CNSs) are widely used for energy storage and conversion devices. Here, the directional assembly of CNSs on a vertical-standing metal scaffold into a core/shell array structure is reported. The method uses a three-step all-solution synthesis strategy (chemical bath deposition, electrodeposition, and hydrothermal) and begins from ZnO microrod arrays as a sacrificial template. The self-assembly of CNSs can be correlated to a simultaneous etching effect to the ZnO accompanying the polymerization of glucose precursor. The Ni microtube/CNSs arrays are selected as an example for structural and electrochemical characterizations. The novel type of metal/CNSs arrays is demonstrated to be a highly stable electrode for supercapacitors. The electrodes of metal/CNSs arrays are assembled into symmetric supercapacitors and exhibit high capacitances of 227 F g−1 (at 2.5 A g−1) and an outstanding cycling stability with capacitance retention of 97% after 40 000 cycles.
Article
Nitrogen-doped hierarchically porous coralloid carbon/sulfur composites (N-HPCC/S) served as attractive cathode materials for lithium-sulfur (Li-S) batteries were fabricated for the first time. The nitrogen-doped hierarchically porous coralloid carbon (N-HPCC) with an appropriate nitrogen content (1.29 wt%) was synthesized via a facile hydrothermal approach, combined with subsequent carbonization-activation. The N-HPCC/S composites prepared by a simple melt-diffusion method displayed an excellent electrochemical performance. With a high sulfur content (58 wt%) in the total electrode weight, the N-HPCC/S cathode delivered a high initial discharge capacity of 1626.8 mA h g−1 and remained high up to 1086.3 mA h g−1 after 50 cycles at 100 mA g−1, which is about 1.86 times as that of activated carbon. Particularly, the reversible discharge capacity still maintained 607.2 mA h g−1 after 200 cycles even at a higher rate of 800 mA g−1. The enhanced electrochemical performance was attributed to the synergetic effect between the intriguing hierarchically porous coralloid structure and appropriate nitrogen doping, which could effectively trap polysulfides, alleviate the volume expansion, enhance the electronic conductivity and improve the surface interaction between the carbon matrix and polysulfides.
Article
Lightweight, flexible electrodes based on three-dimensional (3D) graphene have received increasing attention because of their application potential in electrochemical energy storage and conversion. Integrating 3D graphene networks with other active components endows electrodes with large capacity/capacitance, high energy and power densities, and ultrastable cycling at high rates. This review highlights the fabrication techniques for self-supported 3D porous graphene structures and their integrated electrodes with metal oxides/hydroxides for battery, supercapacitor, and oxygen reduction reaction applications. Merits and demerits of different preparation methods and the associated electrochemical properties are presented. General advantages of graphene-based integrated electrodes are discussed.
Article
Batteries with high energy and power densities along with long cycle life and acceptable safety at an affordable cost are critical for large-scale applications such as electric vehicles and smart grids, but is challenging. Lithium–sulfur (Li-S) batteries are attractive in this regard due to their high energy density and the abundance of sulfur, but several hurdles such as poor cycle life and inferior sulfur utilization need to be overcome for them to be commercially viable. Li–S cells with high capacity and long cycle life with a dual-confined flexible cathode configuration by encapsulating sulfur in nitrogen-doped double-shelled hollow carbon spheres followed by graphene wrapping are presented here. Sulfur/polysulfides are effectively immobilized in the cathode through physical confinement by the hollow spheres with porous shells and graphene wrapping as well as chemical binding between heteronitrogen atoms and polysulfides. This rationally designed free-standing nanostructured sulfur cathode provides a well-built 3D carbon conductive network without requiring binders, enabling a high initial discharge capacity of 1360 mA h g−1 at a current rate of C/5, excellent rate capability of 600 mA h g−1 at 2 C rate, and sustainable cycling stability for 200 cycles with nearly 100% Coulombic efficiency, suggesting its great promise for advanced Li–S batteries.
Article
A facile and unique layer-by-layer strategy for high-areal-capacity sulfur cathodes was reported, in which commercial sulfur powders are directly splinted between porous carbon nanofiber (PCNF) layers. The pristine carbon nanofiber (CNF) sheets were prepared via a vacuum-filtrate, peel-off, and punch-out process using commercial CNF powder as the starting material without any additional binder. During the CO2 activation process, part of the solid carbon is consumed to produce CO gas, thus leading to carbons with enhanced pore volume and specific surface area. To prepare the layer-by-layer cathodes, sulfur powder was first spread onto the carbon layers as uniform as possible to form sulfur-particle-spread carbon layers, which were used as the bottom layer or middle layers for the cathodes. Finally, the stacked layers were pressed slightly to ensure that the sulfur particles are embedded well in the carbon layers. After the first scan, all the CV curves display the typical two-step reactions in both the cathodic and anodic sweeps; the stable peak positions and currents demonstrate that the layer-by-layer cathodes are efficient in trapping the soluble polysulfides. Also, the sharp peaks imply that the active material has been confined with a highly ion/charge accessible environment successfully after the first discharge/charge processes.
Article
The increasing demand for electric vehicles and large-scale smart grids has aroused great interest in developing high energy density storage devices. Lithium–sulfur (Li–S) battery has attracted much attention owing to its high theoretical energy density and abundance, but many challenges such as rapid capacity fade and low sulfur loading and utilization have impeded its practical use. Here, we present a free-standing TiO2 nanowire/graphene hybrid membrane for Li/dissolved polysulfide batteries with high capacity and long cycling life. Graphene membrane with high electrical conductivity is used as a current collector to effectively reduce the internal resistance in the sulfur cathode and physically immobilize the dissolved lithium polysulfides. The TiO2 nanowires introduced into the graphene membrane offer a hierarchical composite structure, in which the TiO2 nanowires not only have strong chemical binding with the lithium polysulfides, but also show a strong catalytic effect for polysulfide reduction and oxidation, promoting a fast redox reaction kinetics with high capacity and low voltage polarization. This hybrid electrode delivers a high specific capacity of 1327 mA h g−1 at 0.2 C rate, a Coulombic efficiency approaching 100%, high-rate performance of 850 mA h g−1 at 2 C rate, and long cyclic stability with a capacity of 1053 mA h g−1 at 0.2 C rate over 200 cycles, demonstrating great prospect for application in high energy Li–S batteries.
Article
A novel gel polymer electrolyte (GPE) based on an electrospun polymer membrane of polyimide (PI) activating with poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) and further coating with nano-Al2O3 was prepared, and its performance for lithium-sulfur (Li-S) cell was investigated. It is found that the Li-S cell using the new GPE enabled achieving a stable discharge capacity of 820 mAh g−1 after more than 100 cycles. This new GPE system with activating with PVDF-HFP and further coating with nano-Al2O3 was capable of upholding the electrolyte solution and can suppress the dissolution of the intermediate products generated during the discharge process and thus improves the performance of Li-S cell.
Article
S-doped mesoporous carbon fibres with an S content as high as 14.0 atom % (29.4 wt. %) are synthesized by carbonization of sucrose using MgSO4-containing porous whiskers as templates and S source. The ultrahigh S concentration is obtained at an optimized condition, including a calcination temperature of 600 °C, whisker templates with a smaller diameter and a relatively lower carbon source to template ratio (1:5). X-ray photoelectron spectroscopy demonstrates that the bonding configurations of S are mainly assigned to thiophene-S (C-S-C). Raman spectra demonstrate that the amount of defects rise with the increase of S content. As electrodes for supercapacitors, the specific capacitance of the S-doped mesoporous carbon fibres significantly increases as the S content increasing, reaching 221 F g−1 at the scan rate of 10 mV s−1 with an area-normalized capacitance of 38 μF cm−2. And the capacitance retention maintains 95% even after 500 cycles, exhibiting excellent cycling stability. Our results indicate that S-doped mesoporous carbons with ultrahigh S concentration can be potential candidates as high quality electrode materials for supercapacitors.
Article
Hierarchical porous carbon (HPC, DUT-106) with tailored pore structure is synthesized using a versatile approach based on ZnO nanoparticles avoiding limitations present in conventional silica hard templating approaches. The benefit of the process presented here is the removal of all pore building components by pyrolysis of the ZnO/carbon composite without any need for either toxic/reactive gases or purification of the as-prepared hierarchical porous carbon. The carbothermal reduction process is accompanied by an advantageous growing of distinctive micropores within the thin carbon walls. The resulting materials show not only high internal porosity (total pore volume up to 3.9 cm3 g−1) but also a large number of electrochemical reaction sites due to their remarkably high specific surface area (up to 3060 m2 g−1), which renders them particularly suitable for the application as sulfur host material. Applied in the lithium-sulfur battery, the HPC/sulfur composite exhibits a capacity of >1200 mAh g−1-sulfur (>750 mAh g−1 electrode) at a high sulfur loading of ≥ 3 mg cm−2 as well as outstanding rate capability. In fact, this impressive performance is achieved even using a low amount of electrolyte (6.8 μl mg−1sulfur) allowing for further weight reduction and maintenance of high energy density on cell level.
Article
A composite separator with a thin-film polysulfide trap is developed for lithium-sulfur batteries. A polyethylene glycol-supported microporous carbon coating (MPC/PEG coating) on a Celgard separator suppresses polysulfide diffusion through its physical and chemical polysulfide-trapping capabilities. The MPC/PEG-coated separator thus facilitates the use of pure sulfur cathodes that generally suffer from poor cyclability and low electrochemical utilization.
Article
Traditional lithium-ion batteries that are based on layered Li intercalation electrode materials are limited by the intrinsically low theoretical capacities of both electrodes and cannot meet the increasing demand for energy. A facile route for the synthesis of a new type of composite nanofibers, namely carbon nanofibers decorated with molybdenum disulfide sheets (CNFs@MoS2), is now reported. A synergistic effect was observed for the two-component anode, triggering new electrochemical processes for lithium storage, with a persistent oxidation from Mo (or MoS2) to MoS3 in the repeated charge processes, leading to an ascending capacity upon cycling. The composite exhibits unprecedented electrochemical behavior with high specific capacity, good cycling stability, and superior high-rate capability, suggesting its potential application in high-energy lithium-ion batteries.
Article
Traditional lithium-ion batteries that are based on layered Li intercalation electrode materials are limited by the intrinsically low theoretical capacities of both electrodes and cannot meet the increasing demand for energy. A facile route for the synthesis of a new type of composite nanofibers, namely carbon nanofibers decorated with molybdenum disulfide sheets (CNFs@MoS2), is now reported. A synergistic effect was observed for the two-component anode, triggering new electrochemical processes for lithium storage, with a persistent oxidation from Mo (or MoS2) to MoS3 in the repeated charge processes, leading to an ascending capacity upon cycling. The composite exhibits unprecedented electrochemical behavior with high specific capacity, good cycling stability, and superior high-rate capability, suggesting its potential application in high-energy lithium-ion batteries.
Article
A mixed ionic–electronic conductor (MIEC) of polypyrrole (PPy) synthesized with poly(2-acrylamido-2-methyl-1-propanesulfonic acid) (PAAMPSA), which is water-dispersible and is in the form of nanoparticles intertwined by the PAAMPSA, is explored as an additive in sulfur cathodes for rechargeable lithium–sulfur (Li–S) batteries. A S-MIEC composite containing a sulfur content of 75 wt % was synthesized by an in situ deposition of sulfur with MIEC. The sulfur retains an orthorhombic phase randomly mixed with MIEC nanoparticles, exhibiting a lower thermal decomposition temperature than the pristine sulfur. Cathodes containing the S-MIEC composite were prepared and evaluated in half cells by cyclic voltammetry and galvanostatic cycling. The S-MIEC composite cathode shows excellent electrochemical stability as the MIEC facilitates ion and electron transfer and capture intermediate polysulfides within the electrodes. The MIEC in the composite electrodes forms a porous, 3D heterostructure providing good electrochemical contact upon cycling as indicated by scanning electron microscopy and electrochemical impedance spectroscopy. The sulfur in the S-MIEC composite retains a capacity of >600 mA h g–1 at low rates and 500 mA h g–1 at 1C after 50 cycles.
Article
As one important component of sulfur cathodes, the carbon host plays a key role in the electrochemical performance of lithium-sulfur (Li-S) batteries. In this paper, a mesoporous nitrogen-doped carbon (MPNC)-sulfur nanocomposite is reported as a novel cathode for advanced Li-S batteries. The nitrogen doping in the MPNC material can effectively promote chemical adsorption between sulfur atoms and oxygen functional groups on the carbon, as verified by X-ray absorption near edge structure spectroscopy, and the mechanism by which nitrogen enables the behavior is further revealed by density functional theory calculations. Based on the advantages of the porous structure and nitrogen doping, the MPNC-sulfur cathodes show excellent cycling stability (95% retention within 100 cycles) at a high current density of 0.7 mAh cm-2 with a high sulfur loading (4.2 mg S cm-2) and a sulfur content (70 wt%). A high areal capacity (≈3.3 mAh cm-2) is demonstrated by using the novel cathode, which is crucial for the practical application of Li-S batteries. It is believed that the important role of nitrogen doping promoted chemical adsorption can be extended for development of other high performance carbon-sulfur composite cathodes for Li-S batteries.