Precision Machining VIII

Abstract

The aim of the congress is to bring together professionals working in the same field to provide an
opportunity to exchange views and the newest results in scientific research, thus enriching and
possibly amplifying one another’s achievements.
The issues of the ICPM cover a wide range of precision machining and processes as well as
related topics such as tools, methods and quality assurance. The major goal of the congress is to
search for methods for providing increased endurance and reliability of products at reduced
production and assembly cost.
For the fulfillment of this goal, the congress has been generously supported by the University of
Novi Sad, Faculty of Technical Sciences and Department of Production Engineering, and
contributions have been made by many others as well. The outstanding professional supporters of
the Congress are Ministry of Education, Science and Technological Development of the Republic of
Serbia and aided by the Provincial Secretariat for Sciences and Technological Development of AP
Vojvodina.
The staff of the Department of Production Engineering at the University of Novi Sad deserves
our appreciation for their effort to organize this event to the satisfaction of all. Special thanks are
due to the organizers of the congress and also the members of the Scientific Committee, and last but
not least to the reviewers.
Let me express my gratitude to all of the supporters and to all of my colleagues, who have
wholeheartedly worked towards the success of ICPM in Novi Sad. I wish all the participants a
pleasant time in Novi Sad, new professional contacts and inspiration for the tasks ahead.

Full text

Precision Machining VIII
Edited by
Pavel Kovač

Precision Machining VIII
Selected, peer reviewed papers from the
8th International Congress on
Precision Machining 2015 (ICPM2015),
October 1-3, 2015, Novi Sad, Serbia
Edited by
Pavel Kovač

Copyright  2016 Trans Tech Publications Ltd, Switzerland
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Volume 686 of
Key Engineering Materials
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Preface
This year Novi Sad, Serbia is the venue of the International Congress on Precision Machining,
organized for the 8th time. The history of the conference goes back to 2001, when the J.E. Purkyne
University in Usti nad Labem (Czech Republic) organized the first one. ICPM is a biennial event
supported continuously by the ICPM Board, with its commitment towards maintaining the respect
of the profession.
The previous Congress hosts were:
1
st ICPM 2001 J.E. Purkyne University, Usti nad Labem, Czech Republic.
2
nd ICPM 2003 Technical University, Prague, Czech Republic.
3
rd ICPM 2005 Vienna Unversity of Technology, Vienna, Austria.
4
th ICPM 2007 Kielce University, Sandomierz, Poland.
5
th ICPM 2009 Technical University Kosice, Vysoke Tatry, Slovakia.
6
th ICPM 2011 Liverpool John Moores University, Liverpool, United Kingdom.
7
th ICPM 2013 University of Miskolc, Miskolc, Hungary.
The aim of the congress is to bring together professionals working in the same field to provide an
opportunity to exchange views and the newest results in scientific research, thus enriching and
possibly amplifying one another’s achievements.
The issues of the ICPM cover a wide range of precision machining and processes as well as
related topics such as tools, methods and quality assurance. The major goal of the congress is to
search for methods for providing increased endurance and reliability of products at reduced
production and assembly cost.
For the fulfillment of this goal, the congress has been generously supported by the University of
Novi Sad, Faculty of Technical Sciences and Department of Production Engineering, and
contributions have been made by many others as well. The outstanding professional supporters of
the Congress are Ministry of Education, Science and Technological Development of the Republic of
Serbia and aided by the Provincial Secretariat for Sciences and Technological Development of AP
Vojvodina.
The staff of the Department of Production Engineering at the University of Novi Sad deserves
our appreciation for their effort to organize this event to the satisfaction of all. Special thanks are
due to the organizers of the congress and also the members of the Scientific Committee, and last but
not least to the reviewers.
Let me express my gratitude to all of the supporters and to all of my colleagues, who have
wholeheartedly worked towards the success of ICPM in Novi Sad. I wish all the participants a
pleasant time in Novi Sad, new professional contacts and inspiration for the tasks ahead.
Novi Sad, October 2015
Prof. Dr. Pavel Kovač
Chairman of the Congress

Committees
Congress Chairman: Prof. Dr. Pavel Kovač
Congress Secretary: MSc Dragan Rodić
ICPM Honorary Board (HB)
Prof. Dr. Frantisek Holesovsky, 1st ICPM, J.E. Purkyne University, Usti nad Labem, CZE
Prof. Dr. Jan Madl, 2nd ICPM,Technical University, Prague, CZE
Prof. Dr. Herbert P. Osanna, 3rd ICPM, Vienna Unversity of Technology, Vienna, AUT
Prof. Dr. Stanislav Adamczak, 4th ICPM, Kielce University, Sandomierz, POL
Prof. Dr. Jozef Novak-Marcincin, 5th ICPM, Technical University Kosice, Vysoke Tatry, SVK
Dr. Michael N. Morgan, 6th ICPM, Liverpool John Moores University, Liverpool, GBR
Prof. Dr. Janos Kundrak, 7th ICPM, University of Miskolc, Miskolc, HUN
International Scientific Committee (ISC)
Prof. Dr. Nicolae Balc
ROM
Assoc. Prof. Dr. Jozef Beno
SVK
Prof. Dr. Dirk Biermann
GER
Prof. Dr. Konstantin Bouzakis
GRC
Prof. Dr. Zlatan Car
CRO
Prof Dr. Xun Chen
GBR
Prof. Dr. Numan M. Durakbasa
AUT
Prof. Dr. Jozef Gawlik
POL
Prof. Dr. Gordana Globocki-Lakic
BiH
Prof. Dr. Marin Gostimirovic
SRB
Prof. Dr. Anatolij I. Grabchenko
UKR
Prof. Dr. Csaba Gyenge
ROM
Prof. Dr. Bela Illes
HUN
Prof. Dr. Gyorgy Kaptay
HUN
Prof. Dr. Bernhard Karpuschewski
GER
Dr. Janos Kodacsy
HUN
Prof. Dr. Ivan Kuric
SVK
Prof. Dr. Stanislav Legutko
POL
Dr. Janos Liska
HUN
Prof. Dr. Athanasios G. Mamalis
GRC
Prof. Dr. Ildiko Mankova
SVK
Dr. Balazs Miko
HUN
Prof. Dr. Laszlo Monostori
HUN
Prof. Dr. Bogdan Nedic
SRB
Prof. Dr. Milenko Sekulic
SRB
Prof. Dr. Paul Shore
GBR
Prof. Dr. Gabor Stepán
HUN
Prof. Dr. Lubomir Soos
SVK
Prof. Dr. Janos Takacs
HUN
Prof. Dr. Ljubodrag Tanovic
SRB
Prof. Dr. Miklos Tisza
HUN
Prof. Dr. Raul Turmanidze
ARM
Dr. Gyula Varga
HUN
Prof. Dr. Anatoly Vereschaka
RUS
Prof. Dr. Dragisa Vilotic
SRB
Prof. Dr. Klaus Weinert
GER
Dr. habil Eng. Wojciech Zebala
POL
Prof. Dr. Takazo Yamada
JPN

Table of Contents
Preface, Committees
Assessment of Tool Life and Wear Intensity of CBN Tools in Hard Cutting
J. Kundrák, A.P. Markopoulos and T. Makkai 1
Molecular Dynamics Study of Abrasive Grain Morphology and Orientation in Nanometric
Grinding
A.P. Markopoulos, N.E. Karkalos and D.E. Manolakos 7
Cutting Force during Grinding Determined by Regression Analysis and Genetic Algorithms
P. Kovač, V. Pucovsky, M. Gostimirović, B. Savković, Ľ. Šooš and D. Ješić13
Modelling and Analysis of Relationship between Cutting Parameters Surface Roughness
and Cutting Forces Using Response Surface Methodology when Hard Turning with Coated
Ceramic Inserts
I. Maňková, M. Vrabeľ, J. Beňo and M. Franková 19
Using Advanced CAM System in Modern Machining
D. Djurica, M. Sekulić, D. Kramar, P. Kovač and M. Gostimirović27
Identification and Analysis of Residual Stresses in the Axisymmetric Workpiece Existing
before and after Machining
T. Otko and W. Zębala 33
Identification of the Minimal Thickness of Cutting Layer Based on the Acoustic Emission
Signal
J. Gawlik, J. Krajewska-Śpiewak and W. Zębala 39
Morphology of the Chip Formation at Orthogonal High Speed Milling of AISI H13
J. Řehoř, J. Fulemova, K. Monková and P. Monka 45
Sampling Based Assessment of the Free-Form Milling Strategies
J. Beňo, I. Maňková, D. Draganovská and P. Ižol 51
Analysis of Micro-Milling of Hardened Tool Steel
B. Sredanovic, G. Globocki Lakic, D. Kramar and J. Kopac 57
The Formation and Behaviour of Residual Stresses with Finished Surfaces
F. Holesovsky, R. Lattner, M. Novák and M. Dian 63
Numerical Investigation of the Influence of Tool Rake Angle on Residual Stresses in
Precision Hard Turning
J. Kundrák, G. Szabó and A.P. Markopoulos 68
Influence of Cutting Fluid Conditions and Cutting Parameters on the Chip Form in
Turning of Titanium and Steel Alloys
B. Słodki, G. Struzikiewicz and Ł. Ślusarczyk 74
An Analytical Study of Energy Partition in Grinding
M. Gostimirović, V. Pucovsky, P. Kovač, M. Sekulić and B. Savković80
Influence of Cutting Data on the Thin Wall Deformation in Milling of Difficult to Cut
Materials
Ł. Ślusarczyk and A. Matras 86
Characterization and Utilization of the Intelligent Decision Making Methodology to
Improve Quality and Precision in the Machining Process
G. Bas, N.M. Durakbasa, J. Bauer and G. Poszvek 92
Possibility to Increase the Life Time of Surfaces on Parts by the Use of Diamond Burnishing
Process
G. Varga 100
The Influence of Tool Stiffness on the Dimensional Accuracy in Titanium Alloy Milling
W. Zębala 108
Application of Taguchi Method to Optimization of Cutting Force and Temperature during
Turning of Difficult to Cut Materials
G. Struzikiewicz, W. Zębala and K. Rumian 114
Surface Quality Prediction in Case of Steep Free Form Surface Milling
B. Mikó 119
Performance of Norton Quantum Grinding Wheels
M. Neslušan, J. Baďurová, A. Mičietová and M. Čiliková 125

b Precision Machining VIII
Influence of Technological Parameters on Surface Quality of Injection-Molded Parts
J. Čop, V. Pata and O. Bílek 131
A Study on the Grindability of Engineering Plastics and Metals
O. Bílek, J. Baďurová and J. Čop 137
Dynamic Programming Approach in the Optimization of Tool Life in Turning Process of
Duplex Stainless Steel DSS
A. Metelski, S. Krile, R.W. Maruda, S. Legutko and G.M. Krolczyk 143
Aluminum-Based MMC Machining with Carbide Cutting Tool
I. Szalóki, S. Sipos and Z.J. Viharos 149
Influence of Machining Parameters on Machine Tool Loads at Rotary Ultrasonic
Machining of Cubic Boron Nitride
M. Kuruc, J. Vagovský and J. Peterka 155
Surface Roughness Prediction in Face Milling by Special Tools
C. Felhő and J. Kundrák 161
Application of Value Stream Mapping at Flexible Manufacturing Systems
P. Tamás 168
Stiffness of Technological System and Final Accuracy of Turned and Milled Parts
Z. Murčinková and K. Vasilko 174
Influence of Machining Parameters on Surface Topography of Cubic Boron Nitride at
Rotary Ultrasonic Machining
M. Kuruc, M. Kusý, V. Šimna and J. Peterka 180
The Grinding Fluid Influences on Surface Roughness Using Acoustic Emission
H. Liu, L. Zhao, O. Bafakeeh and I.D. Marinescu 186
Choosing Appropriate Interatomic Potentials for Nanometric Molecular Dynamics (MD)
Simulations
A.O. Oluwajobi and X. Chen 194
On Atomic Surface Roughness Evaluation
A.O. Oluwajobi and X. Chen 200
ELID Fine Grinding of SiC Bearing Rollers
L. Zhao, O. Bafakeeh, H. Liu and I.D. Marinescu 204
Grinding of the Alloy INCONEL 718 and Final Roughness of the Surface
M. Novák, N. Náprstková and H. Ohmori 212
Influence of Grinding Wheel Dressing on the Roughness of Final Surface and Cutting Force
during GGG60 Grinding
M. Novák, N. Náprstková and H. Kasuga 218
Precision Sculptured Surface CNC Machining Using Cutter Location Data
N.A. Fountas, N.M. Vaxevanidis, C.I. Stergiou and R. Benhadj-Djilali 224
Comparison of Sintered Carbide Shafts Turning with PCD and CBN Tools
A. Matras and R. Kowalczyk 234
The Influence of Copy Strategy on the Tool Life of Ball End Mills and Achieved Surface
Roughness
T. Vopát, J. Peterka, V. Šimna and I. Buranský 240
Simulation of the Transient Temperature Field when Laser Machining Polymeric Materials
V. Pata, L. Sýkorová, O. Šuba and M. Kubišová 246
Influence of Various Cutting Fluids on Energy Consumption during Turning
M. Bachraty, M. Tolnay, P. Kovač and V. Pucovsky 252

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Key Engineering Materials Submitted: 2015-07-28
ISSN: 1662-9809, Vol. 686, pp 80-85 Revised: 2015-09-10
doi:10.4028/www.scientific.net/KEM.686.80 Accepted: 2015-09-15
© 2016 Trans Tech Publications, Switzerland

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Key Engineering Materials Vol. 686 85

Keywords Index
A
Abrasive Grain 7
Acoustic Emission 39, 186
AISI H13 45
Analysis 57
ANOVA 143
Artificial Neural Networks 252
Atomic Surface Roughness 200
Axisymmetric Workpiece 33
B
Built-Up Edge (BUE) 149
Burnishing 100
C
CAD Modelling 51
CAM System 27
Cast-Iron 218
CBN 234
CBN Cutting Tools 1
Ceramics 19
Change 63
Chip Form 74
Chip Formation 45
CNC Machining 224
Computational Model 174
Construction Metals 137
Copy Milling 240
Course 63
Cutter Location Data 224
Cutting Fluid 252
Cutting Force 13, 19, 114,
234
Cylindrical Grinding 13
Cylindrical Shape Error 100
D
Deflection 174
Deformations 33
Dressing 218
Duplex Stainless Steel 143
Dynamic Programming 143
Dynamical Load 63
E
Elastic Clamping 174
Electrolytic in-Process Dressing
(ELID) 204
Energy Partition 80
Engineering Plastics 137
F
Face Milling 149
Factorial Experiment Design 100
FEM Analysis 86
Finishing Methods 131
Finite Element Method 68
Flank Wear 1
Flexible Manufacturing Systems 168
Free-Form Surface 51, 119
G
Genetic Algorithms 13
Grindability 137
Grinding 7, 125, 212,
218
Grinding Fluid 186
Grinding Forces 7, 125
Grinding Process 80, 186
Grinding Process Prediction 186
H
Hard Cutting 1
Hard Turning 19, 68
Hardened Tool Steel 57
High Precision 92
High Speed Camera 86
High Speed Machining (HSM) 45
HPC 74
I
Improvement Ratio 100
Inaccuracy 174
Inconel 212
Injection Molding 131
Intelligent Decision Making 92
Interatomic Potentials 194

258 Precision Machining VIII
Internal Stresses 33
L
Laser 246
Lathe 252
Lean Philosophy 168
Loads of Machine Tool 155
M
Machining Error 224
Manufacturing Industry 92
Material Removal Rate 204
Metal Matrix Composites (MMCs) 149
Metrology 92
Micro-Machining 246
Micro-Milling 57
Milling 108, 119
Milling Strategy 51
Minimal Thickness of Cutting
Layer 39
Modeling 13
Modern Machining 27
Molecular Dynamics 7, 194, 200
Morphology 45
N
Nanocutting 7
Nanomachining 194, 200
O
Optimization 143
P
PCD 234
Polycrystalline Cubic Boron
Nitride 155, 180
Polymeric Materials 246
Power Consumption 252
Q
Quality 92
R
Rake Angle 7
Residual Stress 63, 68
Response Surface Methodology 19
Rotary Ultrasonic Machining 155, 180
Rotating Tool 161
Roughness 212, 218
Roughness Distribution 51
Roughness Planning 161
S
Sampling Rules 51
Sculptured Surfaces 224
Signed Curvature 51
Silicon Carbide (SiC) 204
Simulation 68, 108
Sintered Carbides 234
Solidification 63
Stainless Steel 74
Stiffness 108, 174
Strain Gauges 13
Surface 212
Surface Error 51
Surface Grinding 137, 186
Surface Integrity 68
Surface Quality 131, 186
Surface Roughness 19, 119, 125,
137, 149, 186,
204, 234, 240
Surface Topography 180
T
Taguchi 114
Technological Parameters 131
Temperature 114
Temperature Field Simulation 246
Thermal Analysis 80
Thin Wall Milling 86
Titanium 108
Titanium Alloy 74
Tool Geometry 161
Tool Life 1, 143
Tool Wear 240
Turning 74, 114, 234,
252
U
Ultra-Precision Grinding 204
V
VSM 168

Key Engineering Materials Vol. 686 259
W
Wear Intensity 1
Z
Z-Level Milling 119

Authors Index
B
Bachraty, M. 252
Baďurová, J. 125, 137
Bafakeeh, O. 186, 204
Bas, G. 92
Bauer, J. 92
Benhadj-Djilali, R. 224
Beňo, J. 19, 51
Bílek, O. 131, 137
Buranský, I. 240
C
Chen, X. 194, 200
Čiliková, M. 125
Čop, J. 131, 137
D
Dian, M. 63
Djurica, D. 27
Draganovská, D. 51
Durakbasa, N.M. 92
F
Felhő, C. 161
Fountas, N.A. 224
Franková, M. 19
Fulemova, J. 45
G
Gawlik, J. 39
Globocki Lakic, G. 57
Gostimirović, M. 13, 27, 80
H
Holesovsky, F. 63
I
Ižol, P. 51
J
Ješić, D. 13
K
Karkalos, N.E. 7
Kasuga, H. 218
Kopac, J. 57
Kovač, P. 13, 27, 80,
252
Kowalczyk, R. 234
Krajewska-Śpiewak, J. 39
Kramar, D. 27, 57
Krile, S. 143
Krolczyk, G.M. 143
Kubišová, M. 246
Kundrák, J. 1, 68, 161
Kuruc, M. 155, 180
Kusý, M. 180
L
Lattner, R. 63
Legutko, S. 143
Liu, H. 186, 204
M
Makkai, T. 1
Maňková, I. 19, 51
Manolakos, D.E. 7
Marinescu, I.D. 186, 204
Markopoulos, A.P. 1, 7, 68
Maruda, R.W. 143
Matras, A. 86, 234
Metelski, A. 143
Mičietová, A. 125
Mikó, B. 119
Monka, P. 45
Monková, K. 45
Murčinková, Z. 174
N
Náprstková, N. 212, 218
Neslušan, M. 125
Novák, M. 63, 212, 218
O
Ohmori, H. 212

Key Engineering Materials Vol. 686 261
Oluwajobi, A.O. 194, 200
Otko, T. 33
P
Pata, V. 131, 246
Peterka, J. 155, 180, 240
Poszvek, G. 92
Pucovsky, V. 13, 80, 252
R
Řehoř, J. 45
Rumian, K. 114
S
Savković, B. 13, 80
Sekulić, M. 27, 80
Šimna, V. 180, 240
Sipos, S. 149
Słodki, B. 74
Ślusarczyk, Ł. 74, 86
Šooš, Ľ.13
Sredanovic, B. 57
Stergiou, C.I. 224
Struzikiewicz, G. 74, 114
Šuba, O. 246
Sýkorová, L. 246
Szabó, G. 68
Szalóki, I. 149
T
Tamás, P. 168
Tolnay, M. 252
V
Vagovský, J. 155
Varga, G. 100
Vasilko, K. 174
Vaxevanidis, N.M. 224
Viharos, Z.J. 149
Vopát, T. 240
Vrabeľ, M. 19
Z
Zębala, W. 33, 39, 108,
114
Zhao, L. 186, 204