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Fuel cell systems: efficient, flexible energy conversion for the 21st century

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Abstract

At the beginning of the 21st century, fuel cells appear poised to meet the power needs of a variety of applications. Fuel cells are electrochemical devices that convert chemical energy to electricity and thermal energy. Fuel cell systems are available to meet the needs of applications ranging from portable electronics to utility power plants. In addition to the fuel cell stack itself, a fuel cell system includes a fuel processor and subsystems to manage air, water thermal energy, and power. The overall system is efficient at full and part-load, scaleable to a wide range of sizes, environmentally friendly, and potentially competitive with conventional technology in first cost. Promising applications for fuel cells include portable power, transportation, building cogeneration, and distributed power for utilities. For portable power a fuel cell coupled with a fuel container can offer a higher energy storage density and more convenience than conventional battery systems. In transportation applications, fuel cells offer higher efficiency and better part-load performance than conventional engines. In stationary power applications, low emissions permit fuel cells to be located in high power density areas where they can supplement the existing utility grid. Furthermore, fuel cell systems can be directly connected to a building to provide both power and heat with cogeneration efficiencies as high as 80%

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... Inside a fuel cell, hydrogen from fuel reacts with oxygen from air and produces water plus electricity as output. This reaction can be understood by equation (1) [73]. ...
... Chemical reactions at anode and cathode are given by (2) and (3), respectively [73] ...
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Thesis
This PhD thesis investigates the synthesis, structural characterization and oxygen reduction reaction (ORR) activity of Fe-N-C catalysts and composites of Fe-N-C and manganese oxides, and their application at the cathode of anion exchange membrane fuel cells (AEMFCs). Compared to proton exchange membrane fuel cells (PEMFCs), where platinum is today needed to reach high performance, AEMFCs hold the promise to reach high performance without precious metals in their catalysts. While Fe-N-C catalysts are currently investigated as an alternative to Pt/C for PEMFC cathodes, they suffer from lower activity and lower durability in the acidic medium of PEMFCs. In contrast, both the ORR activity and stability of Fe-N-C catalysts can be expected to be significantly improved in AEMFC.This PhD work demonstrates the high activity, stability and durability in alkaline medium of Fe-N-C catalysts with atomically-dispersed FeNx sites. They were prepared from a mix of ZIF-8 and iron salt, pyrolyzed in argon (Fe0.5-Ar) and then ammonia (Fe0.5-NH3). The activity was measured in a rotating disk electrode (RDE) and in AEMFC, while the stability was measured in RDE and in operando with mass spectroscopy (ICP-MS) coupled with a scanning flow cell, in both acid and alkaline media. The latter setup was used to measure Fe dissolution in operando. It was evidenced that, in oxygenated acid electrolyte, the iron leaching rate of the most active Fe-N-C catalyst (Fe0.5-NH3) is 10 times faster compared to the less active Fe0.5-Ar. This explains the reduced stability of ammonia-treated Fe-N-C catalysts in operating PEMFC. In contrast, in alkaline medium, very little demetallation was observed even for Fe0.5-NH3. This was correlated with almost unchanged activity after load cycling in RDE. The nature of the active sites was investigated with X-ray absorption spectroscopy, including in operando measurements.Then, to minimize the amount of peroxide species during ORR on Fe-N-C, different manganese oxides were synthesized and their activity for ORR and hydrogen peroxide reduction reaction (HPRR) were evaluated, while operando manganese dissolution was investigated with ICP-MS. It was found that even the most stable Mn-oxide, Mn2O3, leached a significant amount of Mn during ORR in alkaline medium. It was further demonstrated that the Mn leaching is associated with hydrogen peroxide produced during ORR. Composites of Fe0.5-NH3 and Mn-oxides were then investigated for ORR and HPRR. Improved selectivity during ORR was observed for all composites relative to Fe0.5-NH3 alone, but the effect was strongest for Mn2O3.Before investigating such catalysts in AEMFC, a study on the compatibility between different ORR and/or hydrogen oxidation reaction catalysts (Pt/C, Fe0.5-NH3, PtRu/C, Pd-CeO2/C) and anion exchange ionomers was performed in RDE in 0.1 M KOH. The study identified issues between the investigated ionomers and catalysts having low metal contents on the carbon support (Fe0.5-NH3, Pd-CeO2/C).The catalyst Fe0.5-NH3 and its composite with Mn2O3 were then investigated in AEMFC with an ethylene-tetrafluoroethylene ionomer. Both cathode catalysts reached a current density of ca 80 mA cm-2 at 0.9 V, with relatively low loading of 1.0-1.5 mg catalyst·cm-2. The peak power density with H2/O2 reached 1 W cm-2 at 60°C with a low density polyethylene AEM and 1.4 W cm-2 with high density polyethylene AEM at 65°C. By comparison, a current density of ca 70 mA cm-2 at 0.9 V and peak power density of 1.5 W cm-2 was reached with 0.45 mgPt cm-2 at the cathode (40 wt% Pt/C) with low density polyethylene AEM at 60°C. A durability test of 100 h at 0.6 A cm-2 in air showed good stability of the Fe0.5-NH3 catalyst.In conclusion, this work highlights the promising application of Fe-N-C catalysts at the cathode of AEMFCs for replacing precious metal catalysts.
Article
Solid oxide fuel cells are promising renewable energy devices due to their high efficiency and fuel flexibility. As they operate at a higher temperature than other fuel cells, ceramic materials, such as perovskite-based La0.6Sr0.4CoO3 and La0.6Sr0.4Co0.2Fe0.8O3, can be used as electrodes to replace expensive noble metals. However, when the corresponding electrode and yttria-stabilized zirconia electrolyte are sintered together, SrZrO3 produced from a side reaction acts as an insulator and deteriorates the performance of the fuel cell. Thus, the dense functional layer of a ceria-based material should be introduced between the electrode and the electrolyte to suppress the formation of secondary phases. However, in the conventional cell manufacturing process, it is challenging to manufacture a dense functional layer under constrained sintering conditions. In this study, we develop a method for fabricating a dense gadolinia-doped ceria (GDC) functional layer, even under constrained sintering conditions, by using a sacrificial bismuth oxide, Bi2O3, sintering aid layer above the GDC layer. As thermal sintering progresses at 1000–1200 °C, the Bi2O3 sintering aid layer is sublimated, leaving only the pure GDC functional layer. The fabricated dense GDC functional layer characterized by various analysis methods shows improved solid oxide fuel cell performance.
Chapter
For reliable operation, battery energy storage system (BESS) with renewable energy source (RES), such as a wind and solar‐based distribution system generally gives satisfactory performance when connected to AC grid. However, large charging time and requirement of one additional unit for recharging of batteries, and the intermittent nature of RESs are the main challenges associated with this system. These problems can be solved with non‐intermittent fuel cells that do not require recharging. There are various kinds of fuel cells and among them the solid oxide fuel cell (SOFC) is the most efficient on the distribution system. However, SOFC is a multiple‐input‐multiple‐output and non‐linear device. There exists a strong coupling between its control variables, and when it is connected to the AC grid, the control problem becomes severe, due to the addition of variables associated with inverter and its control circuitry. Therefore, firstly, the characteristics of SOFC have been studied, by linearising it in the MATLAB/SIMULINK environment. Finally, after selecting the appropriate control variable pairing, a systematic development of a coordinated control scheme has been accomplished for improving the life of SOFC by keeping its associated variables into the feasible operating limits. Comparison of simulation results shows the superior performance of proposed scheme in contrast to the already existing control scheme. With this proposed scheme, it is possible to keep the grid voltage and grid frequency at one per unit. Further, this chapter also highlights the worldwide recent trend of fuel cells with their techno‐economic aspects and market policies.
Book
In light of recent alarming environmental trends combined with increasing commercial viability of fuel cells, the time is propitious for a book focusing on the systematic aspects of cell plant technology. This multidisciplinary text covers the main types of fuel cells, R&D issues, plant design and construction, and economic factors to provide industrial and academic researchers working in electrical systems design, electrochemistry, and engineering with a unique and comprehensive resource.
Article
IntroductionAlkaline Fuel Cells (AFC) General PrincipleEarly Developments of Alkaline Fuel Cell SystemsFurther DevelopmentsPolymer-Electrolyte Fuel Cells (PEFCs) IntroductionHistory of DevelopmentOperating Principles of PEFCs GeneralElectrodesElectrolytes-MembranesHeat and Water ManagementPerformance of Polymer-Electrolyte Fuel Cells (PEFCs) Influence of TemperatureInfluence of Cathodic Reactant Composition and PressureInfluence of CO in the Fuel GasSolid-Polymer Fuel Cell StacksRegenerative Fuel Cell Systems General PrincipleEarly Developments of Alkaline Fuel Cell SystemsFurther Developments IntroductionHistory of DevelopmentOperating Principles of PEFCs GeneralElectrodesElectrolytes-MembranesHeat and Water ManagementPerformance of Polymer-Electrolyte Fuel Cells (PEFCs) Influence of TemperatureInfluence of Cathodic Reactant Composition and PressureInfluence of CO in the Fuel GasSolid-Polymer Fuel Cell StacksRegenerative Fuel Cell Systems GeneralElectrodesElectrolytes-MembranesHeat and Water Management Influence of TemperatureInfluence of Cathodic Reactant Composition and PressureInfluence of CO in the Fuel Gas
Article
The recent progress of fuel cell development towards highly efficient and clean energy conversion allows increasing applications in the wide field of on-board electricity generation and alternative drive systems.Basic requirements and the status of proton exchange membrane (PEM) fuel cell development and its progress for hydrogen/air operation are analyzed. First car applications have demonstrated the high overall fuel efficiency and zero emission behavior of mobile fuel cell systems.However, the missing hydrogen infrastructure and the high volume necessary for hydrogen storage makes it desirable to have an on-board hydrogen conversion of liquid hydrocarbons available. Appropriate technical solutions in this field will have big markets in both mobile and stationary applications for decentralized power generation including a great impact on energy and environmental issues.
Article
This unique book concerning fuel cells and their applications fills the gap which currently exists between the theoretical aspects and the detailed practical data available. It describes a technology that dates from the early classical discoveries of the 1850s which predicted that direct energy conversion of chemical energy into electricity with fuel cells would be far more efficient at lower temperatures than with combustion processes. The importance of fuel cells for energy saving purposes is emphasised. Their applications are wide-ranging with use found in local stations and power plants, in industry for the highly efficient conversion of waste and biomass materials and in carbon dioxide reduction in all fossil-fuel-burning processes. Unique features highlighted include their importance in spacecrafts and their development for affordable implementation in electric cars. The most recent scientific publications and manufacturer's brochures have been screened in order to bring together the state- of-the-art technology of fuel cells. Readers at all levels including chemists, physicists, chemical engineers ry technologists and students will appreciate this comprehensive overvie ind the clarity of numerous graphs and tables highly valuable. © VCH Verlagsgesellschaft mbH, D-69451 Weinheim, Federal Republic of Germany, 1996. All rights reserved.
Article
The highly favorable efficiency/environmental characteristics of fuel cell technologies have now been verified by virtue of recent and ongoing field experience. The key issue regarding the timing and extent of fuel cell commercialization is the ability to reduce costs to acceptable levels in both stationary and transport applications. It is increasingly recognized that the fuel processing subsystem can have a major impact on overall system costs, particularly as ongoing R&D efforts result in reduction of the basic cost structure of stacks which currently dominate system costs. The fuel processing subsystem for polymer electrolyte membrane fuel cell (PEMFC) technology, which is the focus of transport applications, includes the reformer, shift reactors, and means for CO reduction. In addition to low cost, transport applications require a fuel processor that is compact and can start rapidly. This paper describes the impact of factors such as fuel choice, operating temperature, material selection, catalyst requirements, and controls on the cost of fuel processing systems. There are fuel processor technology paths which manufacturing cost analyses indicate are consistent with fuel processor subsystem costs of under $150/kW in stationary applications and $30/kW in transport applications. As such, the costs of mature fuel processing subsystem technologies should be consistent with their use in commercially viable fuel cell systems in both application categories.
Article
World-wide a number of activities are concerned with the optimisation and development of cell materials and microstructures with the aim of reducing the solid oxide fuel cell (SOFC) operating temperature. Advantages for reduced operating temperatures are considered to be longer life time and reduced costs of the total system. Conventional zirconia based electrolyte cells with highly optimised electrodes have produced 500 mA/cm2 at 700 mV and 800°C. At a similar temperature and cell potential, small scale, co-fired, electrode supported thin-electrolyte cells have produced 700 mA/cm2. For SOFC operation at temperatures below 750°C the conventional 8 mol% Y2O3–ZrO2 electrolyte is replaced with either Ce0.9Gd0.1O1.95 (10GCO) or La0.9Sr0.1Ga0.8Mg0.2O3 (LSGM) electrolytes. Up-scaled 10×10 cm2 or 12 cm circular 10GCO and LSGM cells have been manufactured and the initial results of cell tests are very promising.
Article
Fuel-cell generating plants, which convert chemical energy directly into electric energy, differ from conventional generating plants by the absence of rotating machines. Such plants are expected to see increasing practical use. Fuel-cell systems under development for practical use are phosphoric acid (PAFC), molten carbonate (MCFC), solid oxide, (SOFC), and proton exchange membrane (PEMFC). PAFC, which is the closest of these systems to commercialization, has been developed vigorously by the United States and Japan. The authors describe the history of fuel-cell development, state of PAFC development, and key inverter technologies
Fuel Cell Cogeneration-Technology Assessment Guide
  • M W Ellis
M. W. Ellis, Fuel Cell Cogeneration-Technology Assessment Guide. Atlanta, GA: ASHRAE, 2002.
Fuel cells start to look real
  • S Ashley
S. Ashley, "Fuel cells start to look real," Automotive Eng. Int., Mar. 2001.
Fuel Cell Cogeneration&mdash,Technology Assessment Guide
  • M W Ellis
  • L J M J Blomen
  • M N Mugerwa
L. J. M. J. Blomen and M. N. Mugerwa, Fuel Cell Systems. New York: Plenum, 1993.