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Dynamic measurements of pile deflections as a source of underwater sound emissions during impact driving of offshore pile foundations

Authors:
  • Grundbauingenieure Steinfeld und Partner GbR
  • OffNoise-Soltutions GmbH

Abstract and Figures

Open ended tubular steel piles are used as a state of the art technique for the foundations of offshore wind turbines (OWT). The commonly used means of installation, impact driving, results in massive sound emissions into the seawater and the subsoil which are harmful for marine life. Current research carried out at the Institute for Soil Mechanics and Foundation Engineering of the Technische Universität Braunschweig covers wave propagation in and between driven piles, subsoil and water. This paper focuses on the properties and the propagation of the elastic waves through an impact driven monopile during its installation and the mechanisms of noise induction into water and subsoil. Within the scope of a research project funded by the German federal government measurements have been carried out during the erection of large diameter monopiles for an offshore wind farm (OWF) in the German North Sea. Axial and tangential strains as well as axial and radial accelerations along the length of the piles will be evaluated concerning the noise generating interactions between pile and water and pile and soil respectively.
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Inter-noise 2014 Page 1 of 10
Dynamic measurements of pile deflections as a source of
underwater sound emissions during impact driving of offshore pile
foundations
Christian KUHN1; Hauke SYCHLA2; Philipp STEIN3; Benedikt BRUNS4;
Dr. Jörg GATTERMANN5; Jan DEGENHARDT6
1,2,3,4,5 Technische Universität Braunschweig, Institute for Soil Mechanics and Foundation Engineering, Germany
6 E.ON Climate & Renewables Central Europe GmbH, Germany
ABSTRACT
Open ended tubular steel piles are used as a state of the art technique for the foundations of offshore wind
turbines (OWT). The commonly used means of installation, impact driving, results in massive sound
emissions into the seawater and the subsoil which are harmful for marine life. Current research carried out at
the Institute for Soil Mechanics and Foundation Engineering of the Technische Universität Braunschweig
covers wave propagation in and between driven piles, subsoil and water. This paper focuses on the properties
and the propagation of the elastic waves through an impact driven monopile during its installation and the
mechanisms of noise induction into water and subsoil. Within the scope of a research project funded by the
German federal government measurements have been carried out during the erection of large diameter
monopiles for an offshore wind farm (OWF) in the German North Sea. Axial and tangential strains as well as
axial and radial accelerations along the length of the piles will be evaluated concerning the noise generating
interactions between pile and water and pile and soil respectively.
Keywords: offshore wind farm, pile driving monitoring, hydro sound
I-INCE Classification of Subjects Number(s): 12.2.3, 14.5.4, 43.2.4, 54.3
1. INTRODUCTION
For the foundations of offshore wind turbines the installation of impact driven open ended steel
pipe piles is the most common technique to realize a construction able to withstand impacts from wind,
wave and current by transferring them to the subsoil. Due to a high amount of necessary driving energy
impact driving leads to high noise emissions and ground vibration effects which can be harmful to
marine life.
To understand the mechanisms taking place within the impact driving pile which lead to the
hydrosound and ground vibration phenomena, the Institute for Soil Mechanics and Foundation
Engineering of Technische Universität Braunschweig is undertaking a pile driving monitoring within a
research project (short-term: triad) funded by the German Government.
1 c.kuhn@tu-braunschweig.de
2 h.sychla@tu-braunschweig.de
3 p.stein@tu-braunschweig.de
4 b.bruns@tu-braunschweig.de
5 j.gattermann@tu-braunschweig.de
6 janole.degenhardt@eon.com
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2. RESEARCH PROJECT 'triad'
2.1 Used offshore project OWF Amrumbank West
The project management organization is the E.ON Kraftwerke GmbH. The wind farm area is
approximately 32 m², with water depths between 19.5 m and 23.6 m regarding LAT and is located north
of Helgoland, 40 km away from the coastline, in the German Exclusive Economic Zone of the German
North Sea.
The wind farm consists of 80 wind turbines of the 3.6 MW-class with an overall performance of
288 MW. The turbine constructions are founded on monopiles with a length between 53 m and 63 m,
which have an embedded length between 27 m and 38 m. The diameter of all piles ranges from 5.2 m
at the top to 6 m at the pile toe. The connection of the foundation to the tower is realized with a
transition piece, which is connected to the monopile through a flange connection.
The monopiles are installed using the impact pile driving technique. To reduce noise emissions into
the water by means of hydrosound and protect marine fauna, two different noise mitigation systems
(NMS) are used during the installation of the monopiles, the hydrosound dampers (HSD) and the big
bubble curtain (BBC).
2.2 Scope of research project
The 'OWF Amrumbank West' is one of the first OWF where two different NMSs are used in
combination. Hence, the effectiveness of the two different systems plus their combined mode of
operation is subject to investigation within this research project. In addition, analyses of the wave
propagation in the water and the subsoil due to impact pile driving shall be derived from the recorded
data (see Figure 1).
To realize these ambitious tasks, hydrosound and ground vibration measurements are executed
from the installation vessel and from a separately operating measuring vessel. Furthermore, the
monopile itself has been instrumented with several measuring devices to analyze the wave propagation
through the pile which causes the hydrosound and ground vibration effects. With the time
synchronization of the different measuring devices, conclusions about runtimes of the waves in water
and soil can be derived. Additionally, the effects of strain and acceleration effects of the pile itself due
to impact driving can be set into correlation with the characteristics of hydrosound and ground
vibration phenomena.
Figure 1 – Interrelations of strain wave, hydrosound and ground vibration
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3. THEORY & BACKGROUND
An impact to an offshore monopile induces a force F and a particle velocity v at the top of the
foundation (Figure 2.1). This causes a compression wave propagating along the pile in axial direction
(Figure 2.2-2.4) with the speed cp which is a function of the modulus of elasticity E and mass density
:
E
cp (1)
On the basis of poisons contraction the compression wave causes an associated radial expansion of
the pile by the increase of radius (1). The compressional wave propagates downwards to the bottom
and pushes the pile into the ground (Figure 2.5). Depending on the resistance a tension or compression
wave will be reflected at the pile toe. For the first blows a low resistance can be assumed and a tension
wave propagates to the top of the pile (Figure 2.6-2.8). In this case an associated reduction of the
radius occurs.
Figure 2 – Simplified model of wave propagation in a monopile with low resistance
The increase of radius during the compression phase of the impact produces an underwater pressure
field in the water (Figure 3a). Due to the wave speed in water cw this field propagates downwards
forming a conical wave, also referred to as 'Mach waves' (2). The angle of the cone is defined as:
w
p
c
c
sin (2)
The up travelling tension wave and the decreasing radius induce a pressure wave in the water
similar to the compression phase, with the shape of an uprising cone (Figure 3b).
Figure 3 – Hydro sound propagation caused by
a) compression wave, b) tension wave
(a) (b)
 
 
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4. REALIZATION OF PILE DRIVING MONITORING
4.1 Measuring setup
During the research project one measuring campaign has already been carried out. Besides hydro
sound and ground vibration measurements for all three piles of that installation load, one pile has been
instrumented with several measuring devices. The properties of that pile are given in table 1.
Table 1 - Pile properties of instrumented pile
Length [m] 54.8
Diameter at top [m] 5.2
Diameter at bottom [m] 6.0
Wall thickness [mm] 60.0 - 75.0
Water depth [m LAT] 28.0
Embedded length [m] 29.5
The wave propagation through the pile in axial direction due to impact driving and its effect on
acceleration and strain phenomena in lateral direction is accounted for the emission of sound waves
into the water and the subsoil. Hence, a self-governed pile driving monitoring has been installed within
the pile to carry out acceleration measurements in axial and radial direction as well as strain
measurements in axial and tangential direction, both in several measuring sections (MS). Figure 4
shows a scheme of the measuring sections along the inner pile shaft of the pile. As can be seen, the
measuring sections 1 and 2 remain above seabed level, while MS 3, 4 and 5 would penetrate into the
ground during the pile installation. Hence, besides water tightness for all sensors, the sensors at MS 3,
4 and 5 including the main cables had to be protected from mechanical impacts by the soil, while
penetrating the open ended steel pipe pile into the ground.
Figure 4 – Mounted strain and acceleration sensors
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In table 2 the positions of the measuring sections along the inner pile shaft are shown. All values
describe the distance of the MS to the pile top. The MS were supposed to be equally spread along the
pile length while keeping a distance of 1.5 x diameter to the ends. Differences of the gaps between
single MS result from modifications of the cables lengths to avoid measuring devices to be applied on
cross-sectional jumps or welded joints of the cylindrical pipe sections.
Table 2 - Position of MSs
MS 1 [m] 9.60
MS 2 [m] 18.45
MS 3 [m] 27.50
MS 4 [m] 36.15
MS 5 [m] 45.00
As can be seen in the zoomed cutout of MS 4, every measuring section consists of two strain gauges
and one tri-axial accelerometer. Both sensor types are needed to determine the properties of the elastic
waves which run through the pile due to impact driving. For pile driving analyzes, these waves need to
be characterized by means of their force and velocity propagations in axial direction. From
deformation measures the force can be easily derived using the elasticity and cross section of the steel.
The velocity will be calculated from the acceleration data by integration.
Regarding the noise emission due to pile driving, the deformation and acceleration of the pile in
tangential and radial direction are of importance. Hence, one strain gauge is applied horizontally while
the tri-axial acceleration sensor is able to measure in axial and radial direction.
4.2 Sensor application
All sensors were applied in advance to the measuring campaign while the pile was located at the
project storage harbour in Cuxhaven. While the pile was stored in a horizontal position, the application
works could be performed on the inner bottom of the pile. These works included the mounting of the
strain gauges and the tri-axial acceleration sensors, measuring cables, protection plates and a driving
shoe.
The work was done from the bottom up to the top by mounting the measuring devices and leading
the cables upwards passing higher MS. To protect the cables and sensors from mechanical impacts
within the embedded length of the pile, trapezoidal protection plates of steel were mounted to the inner
shaft covering the MS and cables. The lower most protection plate was closed with a driving shoe of
greater dimensions than the plates within the self-penetrating area of the pile. Thus, the necessary
volume for the measuring devices including the protection plates was generated prior to the generation
of high soil stresses due to the pile driving process. The following Figure 5 shows a zoomed view to
one of the MS after application of the measuring devices to the cleaned steel surface of the inner pile
shaft. The orientation of the strain gauges in axial and tangential direction as well as the mounted
tri-axial acceleration sensor can be seen. The strain gauges are fixed to a thin metal ground plate which
is then applied to the steel using a spot welding technique. The mounting of the acceleration sensor is
done with the commonly usage of a thin layer of a non-elastic adhesive.
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Figure 5 – Mounted strain and acceleration sensors
4.3 Data acquisition unit
It was neither possible to lead measuring cables from the pile to the installation vessel nor to use
wireless data transfer from the inner side of the pile. Thus, an autarkic, automatically measuring
system had to be attached to the inner shaft of the pile. Because the recording had to be started prior to
the upending of the pile, the power supply for the DAQ had to be guaranteed for a minimum of 12
hours to ensure a recording of the whole pile installation process. These needs for some amount of
batteries within the DAQ and measuring components to be able to measure up to 32 channels with a
sample rate of 10 kHz each leading to an overall weight of the DAQ-containing box of more than 30 kg.
Since no measuring component is able to withstand the high accelerations occurring during the pile
driving of large diameter monopiles, the box had to be supported elastically.
This challenge was mastered by using elastic rubber bands to hang up the box within four
suspension brackets above and beneath the box. By this, the high accelerations due to the pile driving
were damped to an acceptable level, which every measuring component of the box could withstand.
The following Figure 6 shows a laboratory picture of the box elastically suspended within the
suspension brackets.
Figure 6 – Elastically suspended box
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5. RESULTS OF MEASUREMENTS
5.1 Development of strains
The strain measurement during one blow of pile driving is shown in Figure 7. The axial strain at
MS 1 (red dot) shows a compression due to the stress wave travelling from the top of the pile to MS 1
with a maximum compressive strain of 240 µm/m. On its way to the bottom of the pile the amplitude
of the compression wave decreases and it is reflected as a tension wave at the bottom with a maximum
tensile strain at MS 1 of 140 µm/m. Local peaks in the time series indicating reflections of the wave
based on the change of wall thickness.
Figure 7 – Axial and tangential strain at MS 1 – blow 100
The runtime of the wave from MS 1 to the bottom and back to MS 1 was measured with 17.3
milliseconds. With this runtime and the theoretical wave speed in steel of 5122 m/s (3) twice the
distance between MS 1 and the bottom of the pile can be calculated only with an error of 1.8 %, which
is due to a few centimeters of measurement uncertainty after application of the sensors to the
corresponding depths.
The blue line shows the tangential strain measurement at MS 1. As can be seen, there is a tension in
the tangential strain caused by a radius enlargement (124 µm/m) during the axial compression. The
reflected wave causes a reduction of the radius (59 µm/m) at MS 1.
The developing axial strains at MS 1 (yellow), MS 2 (orange) and MS 5 (blue) are shown in
Figure 8 while pile driving. The axial strains at all MSs increase during piling – just as the blow
number – caused by increasing hammer energy. The runtimes of the waves – from MS x to the bottom
and back to the MS x – of blow 10 are shown in table 3. The measurement uncertainty of travel times
is between one and three percent.
Table 3 – travel times of blow 10
MS distance
[m]
timetheo
[ms]
timemeas
[ms]
error
[%]
1-B-1 90.4 17.65 17.33 1.8
2-B-2 72.7 14.19 13.78 2.9
3-B-3 19.6 3.83 3.78 1.3
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Figure 8 – axial strain of MS 1, MS 2 and MS 5
at blow 10 (a), blow 100 (b), blow 1000 (c) and blow 2000 (d)
The following Figures 9a to 9c show the time series of axial strains at MS 1, MS 2 and MS 5 from
different blows.
Figure 9 – axial strain of blow 10, 100, 1000 and 2000
at MS 1 (a), MS 2 (b), MS 5 (c)
(a) (b)
(d) (c)
(a) (b)
(c)
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Inter-noise 2014 Page 9 of 10
5.2 Development of radial accelerations
An example of the acceleration measurements is presented in Figure 10. The moving average over
10 samples of the maximum radial accelerations at different MSs is shown vs. the pile penetration. For
the first part of the piling to about 15.5 m of penetration an increase of the radial accelerations due to
increasing hammer energy can be observed for MS 1 to MS 3.
At the second part of the piling, when the hammer energy remains almost constant until final
penetration depth, an influence of the ground can be seen with growing penetration. Within the
embedded length, the lateral expansion of the pile is reduced by the surrounding soil, which can be
seen in the decrease of the radial accelerations of MS 3 and MS 4 after reaching their point of
penetration (pop). The pop of the MSs have been identified from the pile driving protocol. MS 4
reaches its pop at a depth of 18.65 m. MS 3 reaches the pop at a depth of 27.3 m. The radial
accelerations of MS 4 and MS 3 amount to 800 g at this point. This means a reduction to 80% of the
maximum acceleration of about 1000 g (cf. table 4). Due to the early penetration the results of MS 5
are not representative.
Figure 10 – Maximal radial acceleration
Table 4 – Point of penetration (pop)
MS point of penetration
[m]
max accrad
[g]
accrad at pop
[g]
ratio
[-]
5 9.8 451 198 (0.44)
4 18.65 1032 813 0.79
3 27.3 1031 787 0.76
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6. SUMMARY
The propagation of waves in tubular steel piles, which lead to the hydrosound and ground vibration
phenomena, is investigated as part of the research project 'triad'. A self-governed pile driving
monitoring has been installed with acceleration and strain measurement devices within the pile to
carry out measurements in several measuring sections. An autarkic, automatically data acquisition
system has been attached to the inner shaft of the pile, measuring 32 channels with a sample rate of
10 kHz.
First results of the strain and the acceleration measurements have been presented, showing the
influence of the lateral bedding of the soil with increasing penetration. The propagation of waves –
axial and tangential deflections – have been measured in accordance to the theory.
ACKNOWLEDGEMENTS
The measurement data presented in this paper have been acquired in the research project
'Evaluation of two simultaneously used noise mitigation systems (HSD and BBC) at the monopile
foundations of the OWF 'Amrumbank West' – Investigations on the sound coupling of pile, soil and
water' ('triad', FKZ 0325681) which is funded by the German Federal Ministry of Economic Affairs
and Energy on the basis of a decision by the German Bundestag. The project is carried out by the
Institute for Soil Mechanics and Foundation Engineering of Technische Universität Braunschweig
together with E.ON Kraftwerke GmbH, Hannover. Our thanks also go to the crews of the measurement
vessel 'Reykjanes' and the installation vessel 'MPI Discovery' and to the E.ON client representatives
onboard the installation vessel, who made it possible to carry out the
measurements. We would also like to thank our partners from E.ON Climate and
Renewables in Hamburg and the people in the Cuxhaven site office who helped us
with all the arrangements prior to the measuring campaigns. Last but not least, we
would like to express our appreciation to the team of Projektträger Jülich for the
good cooperation in all administrative matters concerning the research project.
REFERENCES
1. Achenbach, J.D., Wave Propagation in Elastic Solids, North-Holland, Amsterdam, 1993, p. 46–78
2. Reinhall, P. G. and Dahl, P. H., Underwater Mach wave radiation from impact pile driving: Theory and
Observation, Journal of the Acoustical Society of America 130, 2011, p. 1209-1216.
3. Fritsch, M., Zur Modellbildung der Wellenausbreitung in dynamisch belasteten Pfählen (About the
modelling of wave propagation in dynamically loaded piles), Ph.D. dissertation, Technische Universität
Braunschweig, Germany, 2008
... Dazu wurden in drei Messkampagnen umfangreiche Dehnungs und Beschleunigungsmessungen am Pfahl, Erschütterungs messungen am Meeresgrund und Hydroschallmessungen im Wasser durchgeführt. Dieser Beitrag beschäftigt sich vornehmlich mit den Ergebnissen der Hydroschall und Erschütterungsmessungen. Informationen zur Realisie rung der Pfahlmessungen sind in[9] zu finden, erste Mess ergebnisse sind bereits in[8] veröffentlicht. ...
Article
de Bei den Installationsarbeiten der Gründungspfähle des Offshore‐Windparks (OWP) Amrumbank West kam zur Rammschallminderung neben dem einfachen und doppelten Großen Blasenschleier das neu entwickelte Schallminderungssystem Hydro Sound Damper (HSD) zum Einsatz. Zur Untersuchung der Schallwellenausbreitung und der Wirksamkeit verschiedener Schallminderungssysteme wurden durch das Institut für Grundbau und Bodenmechanik der Technischen Universität Braunschweig (IGB‐TUBS) umfangreiche Offshore‐Messkampagnen durchgeführt. Eine dichte Matrix aus Hydrophonen in verschiedenen Wassertiefen und eine Reihe von Geophonen auf dem Meeresboden in Entfernungen zwischen 25 und 1.500 m vom Pfahl wurden während der Rammarbeiten mit verschiedenen Kombinationen von Schallminderungssystemen eingesetzt. Zudem wurde der Pfahl selbst mit Dehnungs‐ und Beschleunigungssensoren instrumentiert. Aufbauend auf diesen Messungen wird die Wellenausbreitung im System Pfahl, Wasser und Boden untersucht sowie die Wirkung der Schallminderungssysteme in verschiedenen Abständen zum Pfahl und über den bei Rammarbeiten maßgeblichen Frequenzbereich bestimmt. Die Wirksamkeit der eingesetzten Schallminderungssysteme in verschiedenen Frequenzbereichen konnte bestimmt werden. Aus der gemeinsamen Betrachtung von Hydroschallmessungen mit Messungen am Pfahl bzw. am Boden konnte die Schallabstrahlung des Pfahls und des Bodens in das Wasser gezeigt werden. Abstract en Wave propagation of hydro sound and soil vibrations during the installation of offshore monopile foundations. During the installation of pile foundations for the offshore wind farm Amrumbank West, the new noise mitigation system Hydro Sound Damper (HSD) was used besides the single and double big bubble curtain. To determine the wave propagation and the efficiency of the different noise mitigation methods the Institute of Foundation Engineering and Soil Mechanics of Technische Universität Braunschweig (IGB‐TUBS) carried out extensive measuring campaigns. During these campaigns a dense matrix of hydrophones in different water depths and also geophones on the sea bed in distances between 25 and 1500 m from the pile was installed to determine the effects of the different combinations of noise mitigation systems. Additionally the pile itself was instrumented with sensors. Based on these measurements the wave propagation in pile, water and soil is investigated and the efficiency of the noise mitigation measures in different distances to the pile and over the most important frequency range is determined.
Conference Paper
Full-text available
Impact driven, open ended steel pipes are the common foundation technique for the installation of offshore wind turbines (OWT). The high hydro sound levels emitted during installation result in disturbances, injuries or even death of marine mammals. German authorities have defined limiting values for hydro sound emissions in the German exclusive economic zone (EEZ) to protect marine life. To keep these values, the use of noise mitigation systems is necessary. For large diameter monopiles, the use of one single noise mitigation system is not sufficient, resulting in the combined usage of different noise mitigation systems. At the offshore wind farm (OWF) Amrumbank West hydro sound dampers (HSD) were used in combination with a big bubble curtain (BBC). The HSD system is installed from the installation vessel and operates directly at the monopile while the BBC is laid out in a greater diameter around the offshore construction site. Within the research project ˈtriadˈ, hydro sound measurements, seismic measurements and a scientific pile driving monitoring of the monopile have been undertaken during the installation of several foundations at the OWF Amrumbank West. Measurements of hydro sound have been carried out in several water depths at eight distances from 25 m to 1.500 m from the pile. Soil vibrations have been measured additionally at several measuring locations. This dense matrix of sensors allows for a detailed description of wave propagation around offshore pile driving activities. Based on reference measurements without noise mitigation as well as measurements with single noise mitigation systems and the combined usage of HSD and BBC, the damping effects of different noise mitigation configurations can be evaluated. The phenomena occurring at the source of the sound are investigated by means of strain gauges and accelerometers at the pile. The captured data has been analysed in the time and frequency domain. While time signals contain information about travel times of waves in different media, spectral analysis’ give evidence about the frequencies that are transmitted by the various paths and damped by the two noise mitigation systems.
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The underwater noise from impact pile driving is studied using a finite element model for the sound generation and parabolic equation model for propagation. Results are compared with measurements using a vertical line array deployed at a marine construction site in Puget Sound. It is shown that the dominant underwater noise from impact driving is from the Mach wave associated with the radial expansion of the pile that propagates down the pile after impact at supersonic speed. The predictions of vertical arrival angle associated with the Mach cone, peak pressure level as function of depth, and dominant features of the pressure time series compare well with corresponding field observations.
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Preface. Introduction. 1. One-dimensional motion of an elastic continuum. 2. The linearized theory of elasticity. 3. Elastodynamic theory. 4. Elastic waves in an unbound medium. 5. Plane harmonic waves in elastic half-spaces. 6. Harmonic waves in waveguides. 7. Forced motions of a half-space. 8. Transient waves in layers and rods. 9. Diffraction of waves by a slit. 10. Thermal and viscoelastic effects, and effects of anisotrophy and non-linearity. Author Index. Subject Index.
Zur Modellbildung der Wellenausbreitung in dynamisch belasteten Pfählen (About the modelling of wave propagation in dynamically loaded piles)
  • M Fritsch
Fritsch, M., Zur Modellbildung der Wellenausbreitung in dynamisch belasteten Pfählen (About the modelling of wave propagation in dynamically loaded piles), Ph.D. dissertation, Technische Universität Braunschweig, Germany, 2008