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Utilisation of Steel Slag as an Aggregate Replacement in Porous Asphalt Mixtures

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The utilization of porous asphalt mixtures has become increasingly important. This type of pavement has been used in many developed countries for many years with the addition of by-products to reduce the consumption of aggregates in road construction. Recently, the Malaysian Public Works Department (PWD) launched specifications for specialty mixtures and surface treatments, including porous asphalt. Therefore, this study was conducted to investigate the use of steel slag as a conventional aggregate replacement in porous asphalt mixtures. Two porous asphalt gradations, designated as Grade A and Grade B, were used in this study in accordance with the new specification - JKR/SPJ/2008-S4. Steel slag was chosen because its characteristics are quite similar to those of aggregates compared with other by-products such as crumb rubber, glass and many more. It was observed that steel slag aggregate meets all the criteria of the PWD specification except for the water absorption test. The samples of steel slag aggregate mixtures produced were tested for resilient modulus, rutting and permeability, which were later compared with conventional aggregate mixtures. The results show that there is a significant difference in terms of resilient modulus between the steel slag aggregate-based mixture and the conventional aggregate-based mixture. The same scenario was observed in the rutting test, where the steel slag aggregate mixture possesses a higher rut resistance. However the mixtures made from conventional aggregate had higher permeability values compared to the steel slag mixtures. It can be concluded that the use of steel slag could performed admirably during high traffic loading.
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Jurnal
Teknologi
Utilisation of Steel Slag as an Aggregate Replacement in Porous Asphalt
Mixtures
Mohd Rosli Hainin
a
, Gatot Rusbintardjo
b
, Mohd Anwar Sahul Hameed
a
, Norhidayah Abdul Hassan
a
, Nur Izzi Md. Yusoff
C*
a
Faculty of Civil Engineering and Construction Research Alliance, Universiti Teknologi Malaysia, Johor, Malaysia
b
Department of Civil Engineering, Faculty of Engineering, Sultan Agung Islamic University (UNISSULA), Semarang, Indonesia
c
Department of Civil & Structural Engineering, Universiti Kebangsaan Malaysia, Selangor, Malaysia
*Corresponding author: izzi@eng.ukm.my
Article history
Received :24 January 2014
Received in revised form :
3 April 2014
Accepted :15 June 2014
Graphical abstract
Abstract
The utilization of porous asphalt mixtures has become increasingly important. This type of pavement has
been used in many developed countries for many years with the addition of by-products to reduce the
consumption of aggregates in road construction. Recently, the Malaysian Public Works Department (PWD)
launched specifications for specialty mixtures and surface treatments, including porous asphalt. Therefore,
this study was conducted to investigate the use of steel slag as a conventional aggregate replacement in
porous asphalt mixtures. Two porous asphalt gradations, designated as Grade A and Grade B, were used in
this study in accordance with the new specification JKR/SPJ/2008-S4. Steel slag was chosen because its
characteristics are quite similar to those of aggregates compared with other by-products such as crumb
rubber, glass and many more. It was observed that steel slag aggregate meets all the criteria of the PWD
specification except for the water absorption test. The samples of steel slag aggregate mixtures produced
were tested for resilient modulus, rutting and permeability, which were later compared with conventional
aggregate mixtures. The results show that there is a significant difference in terms of resilient modulus
between the steel slag aggregate-based mixture and the conventional aggregate-based mixture. The same
scenario was observed in the rutting test, where the steel slag aggregate mixture possesses a higher rut
resistance. However the mixtures made from conventional aggregate had higher permeability values
compared to the steel slag mixtures. It can be concluded that the use of steel slag could performed admirably
during high traffic loading.
Keywords: Porous asphalt; steel slag; resilient modulus; rutting and permeability
Abstrak
Penggunaan campuran asfalt berliang telah menjadi semakin penting. Turapan jenis ini telah digunakan di
negara-negara maju selama bertahun-tahun lamanya dengan penambahan produk tambahan untuk
mengurangkan penggunaan agregat di dalam pembinaan jalan raya. Baru-baru ini, Jabatan Kerja Raya
Malaysia (JKR) telah melancarkan spesifikasi untuk campuran khusus dan rawatan permukaan,
termasuklah asfalt berliang. Oleh itu, kajian ini dijalankan untuk menyiasat penggunaan jermang keluli
sebagai pengganti agregat biasa di dalam campuran asfalt berliang. Dua penggredan asfalt berliang, yang
ditetapkan sebagai Gred A dan Gred B, telah digunakan dalam kajian ini berdasarkan spesifikasi baru
JKR/SPJ/2008-S4. Jermang keluli telah dipilih kerana ciriannya agak sama dengan agregat berbanding
dengan produk-produk tambahan yang lain seperti serdak getah, kaca dan banyak lagi. Telah diperhatikan
bahawa agregat jermang keluli memenuhi semua kriteria spesifikasi JKR kecuali ujian penyerapan air.
Sampel campuran agregat jermang keluli yang dihasilkan telah diuji terhadap modulus kebingkasan,
pengeluman dan kebolehtelapan, yang kemudiannya dibandingkan dengan campuran agregat biasa.
Keputusan menunjukkan bahawa terdapat perbezaan yang ketara dari segi modulus kebingkasan di antara
campuran berasaskan agregat jermang keluli dan campuran berasaskan agregat biasa. Senario yang sama
diperhatikan di dalam ujian pengeluman, di mana campuran agregat jermang keluli mempunyai rintangan
pengeluman yang lebih tinggi. Walau bagaimanapun, campuran yang diperbuat daripada agregat biasa
mempunyai nilai kebolehtelapan yang lebih tinggi berbanding dengan campuran jermang keluli. Dapat
disimpulkan bahawa penggunaan jermang keluli dapat menanggung bebanan trafik yang tinggi dengan
jayanya.
Kata kunci: Asfalt berliang; jermang keluli; modulus kebingkasan; pengeluman dan kebolehtelapan
© 2014 Penerbit UTM Press. All rights reserved.
68 Nur Izzi Md. Yusof et al. / Jurnal Teknologi (Sciences & Engineering) 69:1 (2014), 6773
1.0 INTRODUCTION
The development of the highway construction industry is
increasing rapidly, and consequently the aggregate resources in
Malaysia are becoming depleted and land is being sacrificed to
obtain raw materials. Thus, it is necessary to find a recycled
material that can replace aggregates in highway construction.
Much research has been done to improve and upgrade the
materials used for preparing hot-mix asphalt (HMA). The
utilization of waste material as a replacement for aggregate in the
production of HMA could have many benefits to mankind. Waste
materials can be categorized broadly as follows: industrial waste
(e.g. cellulose waste, wood lignins, slags, bottom ash and fly ash),
municipal or domestic waste (e.g. incinerator residue, scrap
rubber, waste glass and roofing shingles) and mining waste (e.g.
coal mine refuse) [1].
Steel slag is a by-product of the steel industry, and is
reported to exhibit great potential as a replacement for natural
aggregates in road construction. Steel slag is a waste material that
can be recycled as a road construction material. Steel slag
aggregates have been reported to retain heat considerably longer
than natural aggregates. The heat retention characteristics of steel
slag aggregates can be advantageous for HMA construction, as
less gas (energy) is used during the execution of asphaltic
concrete works. Based on high frictional and abrasion resistance,
steel slag is used widely in industrial roads, intersections and
parking areas where high wear resistance is required. Nowadays,
the production of steel slag is extensive and the demand for
dumping areas on which to dispose of this material is high. Based
on the Malaysian Department of Environment (DoE) reports,
approximately 350 000 metric tons of steel slag were generated
in 1987, and the total amount increased to 620 000 metric tons in
2000 [2]. This report proves that the amount of steel slag is
increasing every year, as steel is used for many purposes. In
flexible pavement design, it can be used as an aggregate
replacement for HMA, road base and sub-base.
Steel slag is chemically stable and shows excellent binding
properties with bitumen, has a low flakiness index, good
mechanical properties and good anti-skid resistance [3]. Work
done by various researchers has found that the addition of steel
slag in HMA enhances the performance characteristics of
pavement [4-6]. Since steel slag is rough, the material improves
the skid resistance of pavement. Also, because of the high specific
gravity and angular, interlocking features of crushed steel slag,
the resulting HMA concrete is more stable and resistant to rutting
[6-8]. Recently, the use of steel slag with stone mastic asphalt
(SMA) has been further investigated. It has been observed that
the use of steel slag in SMA mixtures enhances resistance to
cracking at low temperatures. In addition, this mixture also
presents excellent performance in roughness and the British
Pendulum Number (BPN) coefficient of the surface at in-service
temperature [9].
It is well known that the biggest cause of pavement failure
is water. A high annual rainfall of more than 2,000 mm per year
is reported in Malaysia, often resulting in flooding [10]. Water
allows moisture to seep through and saturate the gravel base,
leaving the pavement vulnerable to heavier vehicles. As a result,
roads tend to deteriorate faster. Subsequently, the use of porous
asphalt mixtures becomes an alternative because of their
efficiency during poor weather, which could be very beneficial
particularly in Malaysia. Porous asphalt is described as a
bituminous-bound mixture with selected grading and high-
quality aggregates to provide a HMA with 2025% air voids [11].
The national specifications for porous asphalt were first
introduced in Malaysia in 2008 when the Public Works
Department (PWD) launched the specifications on specialty
mixes, including porous asphalt. Two porous asphalt gradations,
designated as Grade A and Grade B in this study, are specified,
and they differ in terms of their nominal maximum aggregate
sizes, 10 mm and 14 mm respectively [11-12]. To improve the
durability of pavement, the use of additives and modifiers (e.g.
polymer) in 70/100 pen grade bitumen was introduced by the
Malaysian PWD. Based on the new standard specifications,
known as JKR/SPJ/2008-S4, this study was conducted to
determine the feasibility of steel slag as an aggregate replacement
in porous asphalt. The new porous asphalt grades were used in
this study, designated as Grade A and Grade B. The experimental
tests were conducted to evaluate the performance of these new
grades in terms of resilient modulus, rutting and permeability.
2.0 MATERIALS AND METHODS
2.1 Materials
The materials required to produce porous asphalt samples are
steel slag aggregate, polymer modified asphalt (PG 76) and
ordinary Portland cement, which acts as a filler. The aggregates
were washed, dried and sieved into the selected range of sizes,
according to the JKR/SPJ/2008-S4. Table 1 shows the basic
properties of the crushed aggregate. This table shows that all
aggregate properties satisfy the specification. Meanwhile, Figure
1 (a and b) show the gradation limit curves for both Grade A and
Grade B of the porous asphalt mixtures. It was found that the
design gradation limits fell inside the limits of the referred
envelope. After the materials were proved to be suitable for the
experimental work, samples of both Grade A and Grade B porous
asphalt were prepared using steel aggregate as well as
conventional aggregate. The steel slag aggregate, which was
obtained from Purata Keuntungan Sdn Bhd, was sieved and
graded based on size in accordance with the porous gradation of
both Grade A and Grade B, as stated in JKR/SPJ/2008-S4. The
weight of the steel slag aggregate required to produce one
Marshall sample was 1100 g. This weight was chosen in order to
produce a sample with a thickness of around 6265 mm. Wash
sieve analysis, specific gravity and theoretical maximum density
(TMD) tests were also conducted. Although this study uses steel
slag aggregate as a conventional aggregate replacement, samples
made with conventional aggregate were also produced for the
purpose of comparison with the steel slag aggregate-based
mixtures. The conventional aggregate was obtained from
Malaysian Rock Product (MRP) quarry; 950 g of conventional
aggregate was required to produce one Marshall sample with a
thickness of 6265 mm.
2.2 Laboratory Compacted Specimen
Porous asphalt mixtures were compacted in the laboratory by
means of the Marshall method, in accordance with ASTM D
1559. Since 75 compaction blows tend to break down the
aggregate and do not cause a significant increase in density over
that provided by 50 blows, previous researchers have suggested
application of 50 blows per side of each mixture [13-14]. This is
also in accordance with the specification of the JKR/SPJ/2008-S4
[11].
2.3 Resilient Modulus Test
Indirect tensile test for resilient modulus of bituminous mixtures
was performed in accordance with ASTM D4123 82. Figure 2a
69 Nur Izzi Md. Yusof et al. / Jurnal Teknologi (Sciences & Engineering) 69:1 (2014), 6773
shows the resilient modulus test set-up. According to this
standard test, the specimens used should have a height of at least
51 m) and a minimum diameter of 102 mm for aggregate up to 25
mm maximum size, and a height of at least 76 mm and a
minimum diameter of 152 mm for aggregate up to 38 mm
maximum size. The specimens used in this study were Marshall
samples which have average height of 70 mm and average
diameter of 101.6 mm. Test was conducted at temperature of 25
and 40°C (± 1°C), at loading frequency of 0.5 and 1 Hz for each
test temperature as well as load duration of 0.1 second. The test
was conducted by applying compressive loads with a haversine
waveform. The load was applied vertically in the vertical
diametric plane of a cylindrical specimen. The resulting
horizontal deformation of the specimen was measured and, with
assumed Poisson’s ratio was used to calculate a resilient modulus.
For test temperature of 25 and 40°C Poisson’s ratio was assumed
0.4. The values of vertical and horizontal deformation were
measured by linear variable differential transducer (LVDTs). The
total resilient modulus was calculated using the total recoverable
deformation which includes both the instantaneous recoverable
and the time dependent continuing recoverable deformation
during the unloading and rest-period portion of one cycle.
Figure 1 Gradation limits for (a) Grade A and (b) Grade B porous asphalts
2.4 Wheel Tracking Test (Rutting)
This test is conducted to evaluate the potential of rutting appear
on the porous asphalt sample after they are loaded under moving
wheel in order to simulate the moving traffic loads. Samples for
this test were prepared for the steel slag samples with which the
result obtained were compared to the conventional asphalt mixes
as a control sample. Wessex S867 Wheel Tracking Machine was
used to measure the rutting resistance (Figure 2b). This
computerized machine met the requirements of both BS 598 and
BS EN 12697-22 1999. Two samples for each mix were prepared
for wheel tracking test. Before conducting the test, each sample
was compacted using compaction hammer until the surface layer
of the sample reach the desired level. The compacted sample was
cooled at room temperature and extracted from the mould. Then
percentage of air voids was checked within 22 ± 1% (ASTM D
3023) on each sample. If the sample achieve the target air voids,
then it is dried first before proceed with wheel tracking test.
2.5 Permeability Test
Permeability, as shown in Figure 2c, is one of the most important
characteristics of porous mixtures. This is because permeability
is the most significant characteristic to differentiate porous
asphalt from other types of mixture such as stone mastic asphalt
and asphaltic concrete. Research by Hainin and Cooley [15]
found that permeability is very much related with air void density.
More air voids result in higher permeability. Although there is no
specific permeability value provided in JKR/SPJ/2008-S4, it is
recommended that the mixture should possess permeability
greater than 0.116 cm sec
-1
(100 m day
-1
) to ensure the
permeability of mixture [11]. In this study, a permeability test
was performed with a falling head water permeameter.
70 Nur Izzi Md. Yusof et al. / Jurnal Teknologi (Sciences & Engineering) 69:1 (2014), 6773
Figure 2 (a) resilent modulus test, (b) wheel tracker test and (c) permeability test
3.0 RESULTS AND DISCUSSION
3.1 Determination of Steel Slag Characteristic
The quality of the material is very much related to its
characteristics; hence, in this study, conventional aggregate and
steel slag aggregate were subjected to several tests, as shown in
Table 1. The reason behind these tests was to ensure the
feasibility of using steel slag as a conventional aggregate
replacement in porous asphalt mixtures. Based on the results,
steel slag meets all the requirements established by the PWD
except for water absorption. The water absorption of the steel was
found to be more than 2%. This phenomenon could be attributed
to the fact that steel slag aggregates possess many pores
(honeycomb), which allow the water to fill the voids. To ensure
that water absorption does not affect the degree of coating
between the asphalt and steel slag aggregate, a stripping test was
conducted and showed a satisfying result.
Table 1 Steel slag aggregate testing results
Procedures
Conventional Aggregate
Steel Slag
Specification
JKR/SPJ/2008
BS 812 Part 110: 1990
23%
23 %
< 30 %
ASTM C 131 - 1981
26%
24 %
<25 %
BS 812: Part 112:1990
24%
23 %
-
(Coarse, 28 mm)
BS812: Section 105.1: 1989
8%
3 %
<25 %
(Coarse, 20 mm)
BS812: Section 105.1: 1989
8%
2 %
<25 %
(Coarse, 14 mm)
BS812: Section 105.1: 1989
9%
3 %
<25 %
AASHTO: T 104-86
1.07%
2.07 %
<18 %
BS 812: Part 14: 1989
50
54
>40
Grade A/Grade B
BS 812: Part 2: 1975
1.35
5.227
/5.088
< 2%
AASHTO: T 182
>95
> 95
> 95
(b)
(c)
(a)
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3.2 Washed Sieve Analysis
Washed sieve analysis was carried out to determine the quantity
of filler (material passing through 75 μm) that should be used in
the preparation of the Marshall sample. Ordinary Portland cement
that passed through a 75 μm sieve was used as the filler. Details
of the procedures used in this test can be found in ASTM C 117-
90. Thus, only ordinary Portland cement was used as the filler.
Table 2 shows the amount of dust after conducting the wash sieve
analysis for the Marshall sample.
Table 2 Washed sieve analysis
Mixture
Percentage of dust (%)
Steel Slag Sample
Conventional Sample
Grade A
20.30
20.68
Grade B
18.10
18.96
3.3 Specific Gravity
In this study, the specific gravity and absorption of the aggregates
were analysed based on ASTM C 127-88 and ASTM C 128-88
for coarse and fine aggregates respectively. Table 3 shows the
specific gravity of both coarse and fine aggregates. Because steel
slag aggregate is harder and denser than conventional, obviously
the specific gravity has significant different as shown in Table 3.
Table 3 Specific gravity of the materials used
Materials
Specific Gravity
Bitumen
PG 76
1.030
Fine
aggregate
Grade A
Steel slag
2.846
conventional
2.569
Grade B
Steel slag
2.815
conventional
2.576
Coarse
aggregate
Grade A
Steel slag
2.775
conventional
2.567
Grade B
Steel slag
2.791
conventional
2.573
Ordinary Portland Cement (OPC)
3.130
3.4 Theoretical Maximum Density (TMD)
The Theoretical Maximum Density (TMD) test is performed
using the Rice Method based on the optimum bitumen content, as
mentioned earlier. Each mixture is tested twice to verify the
results obtained. The amount of the samples is determined based
on ASTM D 2041 and depends on the size of the largest particle
of aggregate in the mixtures. Table 4 summarises the results of
TMD at 5% for each type of mixture.
Table 4 Results from theoretical maximum density test
Types of mixture
SG maximum
( G
mm
)
SG effective
( G
eff
)
Grade
A
Steel Slag
2.805
3.085
Conventional
2.388
2.567
Grade
B
Steel Slag
2.782
3.056
Conventional
2.424
2.610
3.5 Optimum Bitumen Content (OBC)
The optimum bitumen content (OBC) is the most important
criterion in preparing the sample, as any error in obtaining OBC
will influence the result. The OBC values for the tested samples
are shown in Table 5. It shows that the selected OBC for each
grade met the requirement of JKR/SPJ/2008-S4. This is very
important to ensure that the samples will produce reliable results
when testing for rutting, resilient modulus and permeability.
Table 5 Optimum bitumen content (OBC)
Types of Mixture
OBC (%)
Grade A
Steel slag
5.5
Conventional
4.5
Grade B
Steel slag
5.5
Conventional
5.0
3.6 Resilient Modulus
The resilient modulus is an important parameter in determining
the performance of pavement and to analyse pavement response
to traffic loading. A resilient modulus of 1318.2 MPa for the steel
slag porous Grade A was recorded, which is almost double the
value recorded for the conventional porous Grade A at 25
o
C of
683.7 MPa. This finding indicates that the mixture made from
steel slag aggregate may perform almost twice as well as the
mixture made with conventional aggregate under traffic loading.
At 40
o
C, the trend is almost identical to the resilient modulus at
25
o
C; the resilient modulus of the mixture containing steel slag
is almost twice that of conventional aggregate at 463.0 MPa and
293.8 MPa respectively, as presented in Figure 3.
Figure 3 Resilient modulus of steel slag and conventional aggregate
porous Grade A
Meanwhile for porous Grade B, as shown in Figure 4, the
resilient moduli at 25
o
C are 975.2 MPa and 726.2 MPa for the
steel slag aggregate mixture and conventional mixture
respectively. The steel slag aggregate mixture still produces a
higher resilient modulus value compared to the conventional
aggregates mixture; however, the difference is not as huge as for
Grade A at the same temperature. At 40
o
C, the modified mixture
also possesses a higher resilient modulus value of 463.5 MPa
compared to 239.8 MPa for the unmodified mixture. This shows
that at the higher temperature, the strength of the steel slag
remains high.
72 Nur Izzi Md. Yusof et al. / Jurnal Teknologi (Sciences & Engineering) 69:1 (2014), 6773
Figure 4 Resilient modulus of steel slag and conventional aggregate
porous Grade B
Comparing both Grade A and Grade B at temperatures of 25
o
C and 40
o
C shows that steel slag has a higher resilient modulus
value. This is because steel slag is hard, dense and possesses
abrasion resistance as well as containing significant amounts of
free iron, giving the material high density and hardness [1]. The
presence of higher bitumen content and roughness of steel slag
aggregates, giving the modified mixtures higher resilience
properties. This finding was in good agreement with the previous
study done by Behnood and Ameri [14] for stone-mastic asphalt
(SMA) mixtures.
3.7 Rutting Resistance
In porous asphalt Grade A, there is a significant difference in the
rutting depth between conventional aggregate and steel slag
aggregate. Figure 5 shows that the rutting depth of the
conventional aggregate was 6.3 mm, while a rutting depth of only
2.0 mm was recorded for the steel slag aggregate, which means
that the rutting depth of conventional aggregate is as much as
three times higher than the steel slag aggregate. The reason
behind this result is that the strength possessed by steel slag is
much higher than conventional aggregate. In addition, steel slag
aggregate also has excellent binding properties with bitumen and
a low flakiness index [16]. The increase in rutting resistance may
be attributable to the excellent angularity and friction angle of the
steel slag, and the interlocking mechanism of aggregate gradation
results in high shearing resistance [17].
Figure 5 Rutting depth (mm) of porous Grade A
Rutting depth in porous Grade B also shows the same trend
as in Grade A. The rutting depth of conventional aggregate was
higher than for steel slag aggregate (Figure 6). The rutting depth
of conventional aggregate is twice that of steel slag aggregate, at
7.2 mm and 3.6 mm respectively. A comparison between porous
Grade A and Grade B shows that the rutting in Grade A is less
than in Grade B. This result is because there is a smaller amount
of fine aggregate in Grade B than Grade A; hence, the porous
Grade B has a higher air void density. The presence of more air
voids results in further compaction during testing, and hence
increases rut depth. In general, the presence of steel slag
aggregates improves the resilience to rutting compared to the
conventional asphalt mixture. A similar finding was observed by
Wang and Wang [18]. Based on the Asphalt Pavement Analyzer
(APA) test results, the rutting resistant ability of the steel slag
mixture is better than the granite mixture.
Figure 6 Rutting depth (mm) of porous Grade B
3.8 Permeability
The coefficients of permeability (k) are summarised in Table 6.
The analysis of the results clearly shows that mixtures made with
conventional aggregates possess a higher degree of permeability
compared to those made with steel slag aggregate. Mixtures made
with conventional aggregate had a permeability of 10870.5×10
-5
cm/sec compared to 5127.6×10
-5
cm/sec for mixtures made with
Temperature, (C)
73 Nur Izzi Md. Yusof et al. / Jurnal Teknologi (Sciences & Engineering) 69:1 (2014), 6773
steel slag aggregate. In Grade B, the trend of the results is similar
to those of Grade A; permeability is higher for mixtures made
with conventional aggregate than for those made with steel slag
aggregate, at 11423.1×10
-5
and 5925.2×10
-5
cm/sec respectively.
The results implies that the there is a reduction in the coefficient
of permeability for both conventional and steel slag aggregates
asphalt mixtures as the binder content increases [12]. The higher
bitumen content for steel slag mixture could have caused
blockage in the interconnected voids that resulted in lesser
permeability as compared to conventional mixture.
Table 6 Coefficient of permeability
Types of mixture
Permeability, K (×10
-5
cm)
Grade A
Steel Slag
5127.6
Conventional
10870.5
Grade B
Steel Slag
5925.2
Conventional
11423.1
A comparison between Grade A and Grade B shows that
Grade B has a higher permeability value. This is because porous
Grade B has more voids due to the small amount of fine aggregate
(filler). Since the amount of fine aggregate is lower than that in
Grade A, the void inside the sample is filled less, hence allowing
the water to move much more freely.
4.0 CONCLUSIONS
Based on this study, several conclusions can be drawn:
Steel slag aggregate meets all the requirements of aggregates
that are to be used in road construction, such as in terms of
strength and shape in accordance with PWD requirements.
However, the value for water absorption of steel slag
aggregate for both porous Grade A and Grade B exceeded
the value established by PWD, which should be lower than
2.0%. This phenomenon is because steel slag possesses
more pores, enhancing its tendency to absorb water.
As for the performance evaluation, the resilient modulus test
shows that mixtures containing steel slag aggregate have a
higher value than those containing conventional aggregate.
It can be concluded that steel slag could performed
admirably during high traffic loading.
Rutting depth also shows that steel slag would make a
significant contribution to road durability. This is based on
the fact that rutting depth was significantly lower for the
steel slag-based mixture compared to the conventional
aggregates mixture.
Although the mixture containing steel slag aggregate had a
lower permeability value compared to the conventional
aggregate-based mixture, it is still possesses an acceptable
value of permeability
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... Such a stiffness modulus is expressed as the ratio of the repeated axial deviator stress to the recoverable axial strain [169]. Again, many studies report that resilient moduli are sensibly increased in steel slag mixtures with respect to the control ones [170]. An increase in the resilient modulus is also mentioned in the case of recycled concrete fine aggregates, steel slag coarse aggregates [143], or stone mastic asphalts [150]. ...
... An increase in the resilient modulus is also mentioned in the case of recycled concrete fine aggregates, steel slag coarse aggregates [143], or stone mastic asphalts [150]. Evaluating the temperature effect on the resilient modulus, Jain et al. (2015) [171] analyzed ACBFS-based and conventional mixes, demonstrating that resilient modulus increases were not affected by a test temperature in the range between 25 and 45 • C; comparable findings were also found by Ameri et al. (2013) [137], Lin et al. (2015) [151], and Hainin et al. (2014) [170] using laboratory or field specimens. On the other hand, some studies [172,173] documented an increase in resilient moduli, until a slag replacement was used, of up to 70%. ...
... An increase in the resilient modulus is also mentioned in the case of recycled concrete fine aggregates, steel slag coarse aggregates [143], or stone mastic asphalts [150]. Evaluating the temperature effect on the resilient modulus, Jain et al. (2015) [171] analyzed ACBFS-based and conventional mixes, demonstrating that resilient modulus increases were not affected by a test temperature in the range between 25 and 45 • C; comparable findings were also found by Ameri et al. (2013) [137], Lin et al. (2015) [151], and Hainin et al. (2014) [170] using laboratory or field specimens. On the other hand, some studies [172,173] documented an increase in resilient moduli, until a slag replacement was used, of up to 70%. ...
Article
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Steel slag is a by-product obtained through the separation of molten steel from impurities in steel-making furnaces. It can be produced by different types of furnaces (blast, basic oxygen, electric arc, ladle furnaces). The reuse of metallurgical slags in road pavements can pursue aims of recycling and environmental sustainability. Based on the extensive literature, the paper presents a state-of-the-art review concerning the use of slags in asphalt pavements, discussing the main controversial literature findings. Slag manufacturing processes, chemical, morphological, and physical characteristics, affect its contribution to the asphalt mixture, when it partially or fully substitutes natural aggregates. Legislative state-of-the-art environmental issues, weathering, and leaching aspects are also discussed. The main mechanical and durability properties of pavements containing different types of slags are analyzed based on laboratory and field studies. Generally, the higher mechanical properties of steel slag suggest that its inclusion in asphalt mixtures can provide high-performance pavement layers (excellent strength and stiffness, superior rutting and fatigue resistance, low moisture susceptibility). However, several research gaps still exist (e.g., mix design and seasoning procedure, bitumen–aggregate affinity, low-temperature behavior, brittleness); they are discussed to direct possible future study efforts to clarify specific technical aspects, such as, for example, the effect of slag morphology and physical properties on the final mix properties and the development of specific mix design guidelines.
... Oluwasola [12] and Liapis [13] found that pavement contains electric arc furnaces (EAF) slag has the higher skid number (British Pendulum Number, BPN) and mean texture depth than the conventional pavement. Hanin et al. found that various mixtures with steel slag have better rutting resistance than the common mixtures based on the results of creep tests [ [12][13][14]. Moreover, some researchers also found that the addition of steel slag coarse aggregate in asphalt mixture would improve the mechanical properties, [14,15] increase the fatigue life [16,17], improve the noise reduction of asphalt mixture [18]. ...
... Hanin et al. found that various mixtures with steel slag have better rutting resistance than the common mixtures based on the results of creep tests [ [12][13][14]. Moreover, some researchers also found that the addition of steel slag coarse aggregate in asphalt mixture would improve the mechanical properties, [14,15] increase the fatigue life [16,17], improve the noise reduction of asphalt mixture [18]. All of the above studies demonstrate the potential of steel slag as an alternative aggregate in road materials. ...
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The proper disposal of steel slag has always been a great challenge for the metallurgical industry in China and around the world. In this work, the steel slag aggregate (SSA) was surface pretreated (PSSA) and applied into asphalt mixture. The adhesive behavior between the bitumen and five different types of aggregates (i.e., limestone, diorite, diabase, SSA, PSSA) were evaluated based on the contact angle and binder bond strength tests. The pavement performance of three asphalt mixtures which contain normal aggregate, SSA and PSSA respectively, was analyzed by Marshall stability test, wheel-tracking rutting test, low-temperature bending creep test and water sensitivity test. The results showed that surface modification can improve the surface properties of SSA, reduce its contact angle with bitumen, and eventually lead to the improvement of adhesion between them. In addition to the satisfied low-temperature properties, PSSA was found to significantly improve the anti-rutting property and reduce the water sensitivity of asphalt mixture. This work is expected to promote an alternative application for recycling of SSA in pavement engineering.
... Fly ash improves the characteristics of the asphalt mix and modernises the waste management system when used as a filler material [32]. Numerous studies have revealed that adding steel slag to HMA improves the performance properties of pavement [37]. Steel slag increases the skid resistance of pavement since it is a rough material. ...
Article
Recycling and environmental sustainability goals can be pursued through the reuse of waste generated from different industries such as plastic, glass, iron, etc. in road pavements. The handling of industrial wastes such as fly ash, glass powder, and steel slag has grown to be a major issue in developing nations. The disposal issue will be resolved if fly ash, glass powder, and steel slag can be used for road construction. The current study examines the impact of coarse steel slag aggregate (instead of coarse natural stone aggregate) and fly ash (FA) as fillers on the performance of asphalt mixes for road construction. The reuse of metallurgical slags in road pavement is an important concern. Mostly the by-products produced during the separation of molten steel from impurities in steel-making furnaces include steel slag is generally used in our study on road pavements. Its manufacturing procedures, and chemical, morphological, and physical features have an impact on its contribution to asphalt mixture when slag partially or fully replaces virgin aggregate. This study reviews physical, chemical, and mechanical properties and developments in several areas related to using steel slag aggregate and fly ash in hot-mix asphalt. Road performance can be considerably impacted by the characteristics of steel slag. By-product of burning pulverized coal i.e., fly ash. It can be utilized as a mineral filler in hot mix asphalt (HMA) paving applications at a reasonable cost. Based on the Marshall parameter specific percentage of filler i.e., Fly Ash used in HMA is fixed. Compared to other filler materials, the FA performs better. Additionally, a cost study shows that asphalt mixes containing FA and steel slag aggregate have lower construction and life cycle costs than the control mix. FA and steel slag aggregate both can be utilized as substitute components in asphalt mixes for the construction of roads.
... As a result, this issue leads to the creation of strong adhesion between bitumen and aggregates, and as a result, the resistance of cold asphalt mixture against passing traffic increases. This finding is in line with the study of other investigators (Asi, 2007;Hainin et al., 2014;Skaf et al., 2017). ...
... Various other studies have reported better fatigue and cracking resistance (Kavussi & Qazizadeh, 2014;Pasetto & Baldo, 2010;Wen, Wu, & Bhusal, 2015;Ziari, Nowbakht, Rezaei, & Mahboob, 2015), and better rutting resistance (Ahmedzade & Sengoz, 2009;Behnood & Ameri, 2012;Wu, Xue, Ye, & Chen, 2007) of dense graded asphalt mixtures with steel slags. Also, in few studies on OGFC mixes containing EAF steel slag, it was reported that they showed lower rut depth compared to control mixtures (without steel slag) (Hainin, Rusbintardjo, Hameed, Hassan, & Yusoff, 2014;Wang & Wang, 2011). However, only a single replacement content of steel slag was employed in these studies. ...
Article
Open-graded asphalt friction course (OGAFC) is an asphalt course constructed over a dense-graded and impermeable surface to allow quick drainage of surface water runoff and enable reduction of hydroplaning and splash and spray. OGAFC mixtures demand high-quality aggregates to perform the intended functions while transferring traffic loads to the underlying layer. Steel slag is a byproduct generated during steel production, and large quantities are unutilized in steel-producing countries, including India. This study evaluated the mechanical performance properties of OGAFC mixtures using basic oxygen furnace (BOF) steel slag as replacement for coarse aggregates at percentages of 0%, 25%, 50%, 75%, and 100%. OGAFC mixtures with two types of modified asphalt binders and five percentage replacements of coarse natural aggregates with BOF steel slag were fabricated. The mechanical performance of the OGAFC mixtures was evaluated in terms of rutting resistance (dynamic creep test and Hamburg wheel tracking device test), cracking potential (indirect tensile strength, cracking tolerance index, and semicircular bending test), fatigue life (indirect tensile fatigue test), and modulus properties (indirect tensile stiffness modulus and resilient modulus). The test results indicated that the use of BOF steel slag not only improved the performance of OGAFC mixtures in terms of rutting resistance, cracking potential, and modulus properties, but also increased the fatigue life of the OGAFC mixes. OGAFC mixes up to 100% BOF steel slag content exhibited superior performance compared with the mixtures with natural aggregates.
... Steel slag is a by-product generated during the manufacture of steel [9] and is one of the most widely used recycled materials. Steel slag has similar properties to those of conventional aggregates, and because of this it has been widely used in road construction [9]; the high density and high hardness of steel slag makes it a suitable replacement for natural aggregates [10]. ...
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The volume of waste generated in Malaysia and throughout the globe continues to increase. Waste management and protection of the environment should be given a priority, and this requires for studied to be carried out on the problem of waste management. One of the approaches that can be adopted in this regard is to reuse waste materials as recycled products. Mechanical and geotechnical tests, namely the Los Angeles abrasion tests, the Atterberg limit test, and the sand equivalent value, were carried out to determine the suitability of using steel slag and CRT glass in the construction of road pavements. The value obtained from the laboratory test is within the JKR standard specification (JKR/SPJ/2008-S4). The objective of this study is to investigate the mechanical and geotechnical properties of steel slag and cathode ray tube (CRT) glass in order to determine the feasibility of using both materials as a natural aggregate replacement in the construction of road pavements. The result for the Los Angeles abrasion test showed that steel slag has better wear resistance and mechanical properties compared to those of the natural aggregates (granite) use in this study. The result for the Atterberg limit test showed that all three samples (granite, steel slag and CRT glass) are non-plastic. While the result for the sand equivalent value test showed that the granite sample has the highest value, followed by CRT glass and steel slag. Thus, it can be concluded that steel slag and CRT glass are suitable substitutes for natural aggregates (granites) since they have been proven to meet the requirements for the natural aggregates with similar properties. This provides an alternative use for recycled materials and the possibility of using these materials as an aggregate replacement in the construction of road pavements.
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This paper investigates the use of steel slag in the place of basalt coarse aggregate in Stone Mastic Asphalt-13 (SMA-13) gradings in the early forming of an experimental pavement and evaluates the test performance of the mixes, combined with 3D scanning techniques to analyse the initial textural structure of the pavement. Laboratory tests were carried out to design the gradation of the two asphalt mixtures and to assess the strength, chipping and cracking resistance of the asphalt mixtures using water immersion Marshall tests, freeze–thaw splitting tests, rutting tests and for comparison with laboratory tests, while surface texture collection and analysis of the height parameters (i.e., Sp, Sv, Sz, Sq, Ssk) and morphological parameters (i.e., Spc) of the pavement were performed to assess the skid resistance of the two asphalt mixtures. Firstly, the results show that a substitution of steel slag for basalt in pavements is a good alternative for efficient resource utilization. Secondly, when steel slag was used in place of basalt coarse aggregate, the water immersion Marshall residual stability improved by approximately 28.8% and the dynamic stability by approximately 15.8%; the friction values decayed at a significantly lower rate, and the MTD did not change significantly. Thirdly, in the early stages of pavement formation, Sp, Sv, Sz, Sq and Spc showed a good linear relationship with BPN values, and these texture parameters can be used as parameters to describe steel slag asphalt pavements. Finally, this study also found that the standard deviation of peak height was higher for steel slag–asphalt mixes than for basalt–asphalt mixes, with little difference in texture depth, while the former formed more peak tips than the latter.
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Demand for waste materials has increased significantly due to the environmental impacts and limited natural resources. The current study mainly aimed to examine the application of coal waste powder (CWP) in microsurfacing mixture compared to natural aggregate fillers (NAF). Accordingly, wet cohesion, wet track abrasion, loaded wheel-displacement, and loaded wheel-sand adhesion tests were conducted in five different blends, containing 10 % NAF, 7.5 % NAF + 2.5 % CWP, 5 % NAF + 5 % CWP, 2.5 NAF + 7.5 % CWP, and 10 % CWP based on the total aggregate weight. Then, the CWP effects on the performance of microsurfacing mixtures were investigated using analysis of variance (ANOVA). Experimental results showed that mixtures containing CWP improved microsurfacing performance. Among the mixtures, the mixture containing 5 % CWP increased the bitumen adhesion in 30 and 60 min by 11.7 % and 13.6 % and reduced the vertical and lateral displacement by 34 and 26 %, respectively, while improving the abrasion strength by 25.2 % and reducing the bleeding potential about 48.6 %. Based on the results of ANOVA according to. P-Value parameters, CWP had a significant effect on cohesion, moisture sensitivity, reducing bleeding potential and reducing deformations due to traffic loading in the microsurfacing mixtures.
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Construction in Saudi Arabia, emanating from rapid development, has caused massive depletion of scarce construction resources. Crushed limestone and sandstone aggregates used in bituminous mixes lack the desirable qualities for proper mix performance. On the other hand, large amounts of steel slag aggregates with good qualities are being produced and put to waste in Jubail, Saudi Arabia. Laboratory evaluation of mixes from steel slag aggregates was done by reconstituting mixes based on Ministry of Communications, Saudi Arabia, and Strategic Highway Research Program specifications. Steel slag and limestone aggregates were proportioned in the sand and filler portions. Treatment was done using portland cement, lime, polymer, and amine additives. The mix properties tested include resilient modulus, split tensile strength, stability, fatigue, and permanent deformation. Analysis of the results showed that mixes with slag in the coarse portion and limestone in the sand and filler portions modified with polymer had high resistance to rutting and fatigue failure.
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The Malaysian Public Works Department (PWD) has recently launched its new specifications and gradations on specialty mixes which includes porous asphalts. Two porous asphalt mix gradations, designated as A and B, were given in the PWD specifications. The aim of this study is to compare the performance of mixes prepared with the two gradations using two bitumen types, namely conventional binder 60/70 and PG-76 modified bitumen. Cylindrical specimens were prepared using the standard Marshall compactor by applying 50 blows on each face. The properties of the mixes were quantified and compared in terms of permeability, air voids, abrasion loss and indirect tensile strength through the water permeability test, determination of air voids, Cantabrian test, and indirect tensile strength test respectively. The results showed the volumetric and mechanical properties of the new Malaysian porous asphalt, as well as provide a better understanding of the effects of aggregate gradations, binder types, and binder contents on mix properties. It was found that Mix B exhibits better hydraulic conductivity and resistance to abrasion loss compared to Mix A, but lower indirect tensile strength. However, the use of modified binder has significantly increased the resistance to abrasion loss and strength of the mixes.
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Significant quantities of steel slag are produced as by-product every year from steel industries in Iran. Although it can be used as an artificial source of aggregates, it is sent to landfills for disposal. The disposal of steel slag occupies a significant portion of landfills and causes many serious environmental problems. This study aims to investigate the feasibility of utilizing steel slag aggregates in Stone Matrix Asphalt (SMA) mixtures. The results show that the use of steel slag as the coarse portion of aggregates can enhance Marshall stability, resilient modulus, tensile strength, resistance to moisture damage and resistance to the permanent deformation of SMA mixtures.
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The purpose of this study is to investigate the mixture performance and the sound absorption characteristic of porous asphalt mixture with different percentages of basic oxygen furnace (BOF) slag. Mixtures made with 0%, 25%, 50%, 75% and 100% BOF slag by volume as a coarse aggregate substitution were considered. The packing grading mixture design method (PGMDM) was applied in the design of porous asphalt. The test results show that BOF slag has high specific gravity, high absorption, high angularity, low L.A. abrasion, and low soundness compared with crushed stone (CS). The mixtures with BOF slag enhance skid resistance, moisture susceptibility, rutting resistance and sound absorption. Scanning electron microscope (SEM) used for micrograph demonstration shows that the rough surface pores and surface texture of BOF slag have a strong bond characteristic and an excellent interfacial zone for asphalt binder. The Duncan’s multiple range test results indicate that the BOF slag substitution percentage is significantly different in terms of mixture performance. The CS completely replaced by the BOF slag for porous asphalt mixture is recommended to obtain the optimum performance.
Article
Stone matrix asphalt (SMA) is a hot mixture asphalt consisting of a coarse aggregate skeleton and a high binder content mortar. It was developed in Germany during the mid-1960s and it has been used in Europe for more than 20 years to provide better rutting resistance and to resist studded tyre wear. The main objective of this research study was to compare the performance of the normally used dense graded asphalt mixtures, named in this research as control mixtures, and SMA mixtures. Samples from both mixtures were fabricated at their optimum asphalt contents that were 5.3% for control mixtures and 6.9% for SMA mixtures. Comparison performance tests that included Marshall stability, loss of Marshall stability, split tensile strength, loss of split tensile strength, resilient modulus, fatigue, and rutting testing were performed on both mixtures. Test results showed that although the control mixtures have higher compressive and tensile strengths, SMA mixtures have higher durability and resilience properties. In addition, although the research could not prove the superiority of SMA in rutting resistance because of the limited sample sizes, field performance of SMA mixtures proves its superiority. Therefore, especially in hot weather climates, these properties, (durability, resilience and rutting resistance) give SMA mixtures advantages over dense graded mixtures.
Article
Steel slag is a byproduct making up a portion of 15–20% of iron output in an integrated steel mill. Most of them are deposited in slag storing yards and thus results in many serious environment problems in China. This paper aims to explore the feasibility of utilizing steel slag as aggregates in stone mastic asphalt (SMA) mixtures, and properties of such asphalt mixtures are evaluated as well. X-ray diffraction (XRD), scanning electron microscopy (SEM), and mercury intrusion porosimetry (MIP) were employed to study the compositions, structure and morphology of aggregates. Volume properties and pavement performances of SMA mixture with steel slag were also evaluated as compared to that with basalt as aggregates. Results indicated that volume properties of SMA mixture with steel slag satisfied the related specifications and expansion rate was below 1% after 7 days. When compared with basalt, high temperature property and the resistance to low temperature cracking of SMA mixture were improved by using steel slag as aggregate. In-service SMA pavement with steel slag also presented excellent performance on roughness and British Pendulum Number (BPN) coefficient of surface.
Article
This paper presents the influences of the utilization of steel slag as a coarse aggregate on the properties of hot mix asphalt. Four different asphalt mixtures containing two types of asphalt cement (AC-5; AC-10) and coarse aggregate (limestone; steel slag) were used to prepare Marshall specimens and to determine optimum bitumen content. Mechanical characteristics of all mixtures were evaluated by Marshall stability, indirect tensile stiffness modulus, creep stiffness, and indirect tensile strength tests. The electrical sensitivity of the specimens were also investigated in accordance with ASTM D257-91. It was observed that steel slag used as a coarse aggregate improved the mechanical properties of asphalt mixtures. Moreover, volume resistivity values demonstrated that the electrical conductivity of steel slag mixtures were better than that of limestone mixtures.
Steel Slag Aggregates in Bituminous Mixtures
  • T L Ramirez
Ramirez, T. L. 1992. Steel Slag Aggregates in Bituminous Mixtures. Research Project No. 74012.