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Distributed Drives Monitoring and Control: A Laboratory Setup

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Journal of Engineering
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A laboratory setup of distributed drives system comprising a three-phase induction motor (IM) drive and a permanent magnet synchronous motor (PMSM) drive is modeled, designed, and developed for the monitoring and control of the individual drives. The integrated operation of IM and PMSM drives system has been analyzed under different operating conditions, and their performance has been monitored through supervisory control and data acquisition (SCADA) system. The necessary SCADA graphical user interface (GUI) has also been created for the display of drive parameters. The performances of IM and PMSM under parametric variations are predicted through sensitivity analysis. An integrated operation of the drives is demonstrated through experimental and simulation results.
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Hindawi Publishing Corporation
Journal of Engineering
Volume , Article ID ,  pages
http://dx.doi.org/.//
Research Article
Distributed Drives Monitoring and Control: A Laboratory Setup
Mini Sreejeth, Parmod Kumar, and Madhusudan Singh
Department of Electrical Engineering, Delhi Technological University, Bawana Road, New Delhi 110042, India
Correspondence should be addressed to Mini Sreejeth; minisreejeth@dce.ac.in
Received  November ; Revised  December ; Accepted  December 
Academic Editor: Paolo Colantonio
Copyright ©  Mini Sreejeth et al. is is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
A laboratory setup of distributed drives system comprising a three-phase induction motor (IM) drive and a permanent magnet
synchronous motor (PMSM) drive is modeled, designed, and developed for the monitoring and control of the individual drives. e
integrated operation of IM and PMSM drives system has been analyzed under dierent operatingconditions, and their performance
has been monitored through supervisory control and data acquisition (SCADA) system. e necessary SCADA graphical user
interface (GUI) has also been created for the display of drive parameters. e performances of IM and PMSM under parametric
variations are predicted through sensitivity analysis. An integrated operation of the drives is demonstrated through experimental
and simulation results.
1. Introduction
Monitoring and control of drives is a necessary prerequisite
forqualitycontrolofaproductaswellasforenergycon-
servation in automated process plants. Electrical energy is
supplied to the motors through power electronic converter
to get the desired torque/speed characteristics of the motors
for motion control in industrial processes. is is achieved
through modern motor drives, advance control algorithms,
and intelligent devices such as programmable logic controller
(PLC), digital signal processor (DSP), and microcontroller.
is makes the operation of drives complex, sophisticated,
and expensive []. Further, in production plant, the process
isdistributedatshoplevelbasedonfunctionalrequire-
ments, which results in distribution of the various drives
for dierent process operations. In distributed drives system,
the processing tasks are physically distributed among the
various drives, which requires placement of the necessary
computing, with optimal volume of data, close to the process.
Such system also provides fault tolerant and self-diagnostic
capability and enhances the reliability of overall system. us,
a distributed drives system has partially autonomous local
computing devices with input, output, and storage capabil-
ity, interconnected through a digital communication link
coordinated by a supervisory control and data acquisition
system. e distributed system has the advantages of local
as well as centralized control. In such cases, the SCADA
and programmable logic controller coordinate the local
controllers through a communication link [].
In the past few decades, limited literatures are available on
distributed drives control using PLC. Applications of PLC
have been reported for monitoring control system of an
induction motor [,]. PLC has been also used as a power
factor controller for power factor improvement and to keep
the voltage to frequency ratio of a three-phase IM, constant
under all control conditions []. Also, a vector-oriented con-
trol scheme, for the regulation of voltage and current of three-
phase pulse width modulation inverter, which uses a complex
programmable logic device (CPLD) [], has been reported.
Remote control and operation of electric drive need a large
amount of data to be acquired, processed, and presented by
the SCADA system [,]. In this paper, distributed control
for a three-phase IM drive and a three-phase PMSM drive is
congured, designed, and developed for experimental work,
and integrated control operation is demonstrated through
experimental and simulation results. e application of
adjustable speed drives (ASDs) for fans, pumps, blowers, and
compressors do not require very precise speed control. Speed
sensor in a drive adds cost and reduces the reliability of the
drive. erefore, for applications requiring moderate per-
formance, sensorless drive is a better option, and, hence,
sensorless vector control is used for IM control []. On the
Journal of Engineering
other hand, PMSMs are generally used for low-power servo
applications where very precise position control is required.
A PID controller is applied [] to the position control, and a
model reference adaptive control has been implemented for
the PMSM []. As speed estimators and observers rely on
the knowledge of motor parameters, they are inadequate for
accurate position estimation. In the present work, a position
feedback encoder is used for PMSM, and an indirect eld-
oriented control is employed for its control [].
A detailed study on distributed drives including design,
development, and testing of prototype distributed drives is
demonstrated. e monitoring and supervisory control of
IM and PMSM drives, thereby validating the concept of
distributed drives, is also described. Further, the developed
experimental setup enables and facilitates imparting training
and providing the facilities with hands of experimentation,
research, and practical training. e necessary SCADA GUI
has also been created for the display of drive parameters such
as speed. e performances of IM and PMSM are predicted
by sensitivity analysis.
2. Control Algorithm
Sensorless control for IM and indirect eld-oriented control
for the PMSM have been used in distributed control of the
drives.
2.1. Sensorless Control of ree-Phase IM Drive
2.1.1. Flux Estimator. e direct and quadrature rotor ux
components (𝑠
𝑑𝑟 and 𝑠
𝑞𝑟) are estimated from the IM ter-
minal voltages (𝑎,𝑏,and𝑐), currents (𝑎,𝑏,and𝑐),
stator resistance of the motor, 𝑠, the stator and rotor self-
inductances 𝑠and 𝑟, respectively, and their mutual induc-
tance 𝑚, which are described in ()to(); [], consider
𝑠
𝑑𝑠 =𝑠
𝑑𝑠 −𝑠𝑠
𝑑𝑠,
𝑠
𝑞𝑠 =𝑠
𝑞𝑠 −𝑠𝑠
𝑞𝑠, ()
where
𝑠
𝑞𝑠 =2
3𝑎1
3𝑏1
3𝑐,
𝑠
𝑑𝑠 =−1
3𝑏+1
3𝑐,
𝑠
𝑞𝑠 =2
3𝑎1
3𝑏1
3𝑐,
𝑠
𝑑𝑠 =−1
3𝑏+1
3𝑐,
𝑠
𝑑𝑟 =𝑟
𝑚𝑠
𝑑𝑠 −𝑠𝑠
𝑑𝑠,
𝑠
𝑞𝑟 =𝑟
𝑚𝑠
𝑞𝑠 −𝑠𝑠
𝑞𝑠,
()
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F : Phasors showing rotor ux orientation.
where
=1− 2
𝑚
𝑟𝑠
()
and 𝑠
𝑑𝑠,𝑠
𝑞𝑠,𝑠
𝑑𝑠,and𝑠
𝑞𝑠 arestatordirectandquadratureaxis
currents and uxes, respectively.
Also,
𝑟=𝑠
𝑞𝑟2+𝑠
𝑑𝑟2.()
e correct alignment of current, 𝑑𝑠,inthedirectionof
ux, 𝑟,andthecurrent,𝑞𝑠, perpendicular to it are needful
requirements in vector control. is alignment is depicted
in Figure  using rotor ux vectors 𝑠
𝑑𝑟 and 𝑠
𝑞𝑟,where𝑒-
𝑒frame is rotating at synchronous speed with respect to
stationary frame 𝑠-𝑠, and at any instance, the angular
position of 𝑒axis with respect to the 𝑠axis is 𝑒,where
𝑒=𝑒, cos 𝑒=𝑠
𝑑𝑟
𝑟,
sin 𝑒=𝑠
𝑞𝑟
𝑟.()
2.1.2. Speed Estimator. e speed is estimated by using the
data of the rotor ux vector (𝑟), obtained in a ux estimator
as follows.
e rotor circuit equations []of𝑠-𝑠frame are writ-
ten as 𝑠
𝑑𝑟
 +𝑟𝑠
𝑑𝑟 +𝑟𝑠
𝑞𝑟 =0,
𝑠
𝑞𝑟
 +𝑟𝑠
𝑞𝑟 −𝑟𝑠
𝑑𝑟 =0. ()
Journal of Engineering
Adding terms (𝑚𝑟/𝑟)𝑠
𝑑𝑠 and (𝑚𝑟/𝑟)𝑠
𝑞𝑠,respec-
tively,onbothsidesofthepreviousequation,weget
𝑠
𝑑𝑟
 +𝑟
𝑟𝑚𝑠
𝑑𝑠 +𝑟𝑠
𝑑𝑟+𝑟𝑠
𝑞𝑟 =𝑚𝑟
𝑟𝑠
𝑑𝑠,()
𝑠
𝑞𝑟
 +𝑟
𝑟𝑚𝑠
𝑞𝑠 +𝑟𝑠
𝑞𝑟−𝑟𝑠
𝑑𝑟 =𝑚𝑟
𝑟𝑠
𝑞𝑠,()
𝑠
𝑑𝑟
 =𝑚
𝑟𝑠
𝑑𝑠 −𝑟𝑠
𝑞𝑟 1
𝑟𝑠
𝑑𝑟,()
𝑠
𝑞𝑟
 =𝑚
𝑟𝑠
𝑞𝑠 +𝑟𝑠
𝑑𝑟 1
𝑟𝑠
𝑞𝑟,()
where
𝑚𝑠
𝑑𝑠 +𝑟𝑠
𝑑𝑟 =𝑠
𝑑𝑟,
𝑚𝑠
𝑞𝑠 +𝑟𝑠
𝑞𝑟 =𝑠
𝑞𝑟,()
and 𝑟(i.e., 𝑟/𝑟) is the rotor time response. Also, from (),
𝑒=tan−1 𝑠
𝑞𝑟
𝑠
𝑑𝑟 .()
Dierentiating the aforementioned, we get
𝑒
 =𝑠
𝑑𝑟󸀠𝑠
𝑞𝑟 −𝑠
𝑞𝑟󸀠𝑠
𝑑𝑟
2
𝑟.()
Combining (), (), and () and simplifying, one yields
𝑟=𝑒
 𝑚
𝑟𝑠
𝑑𝑟𝑠
𝑞𝑠 −𝑠
𝑞𝑟𝑠
𝑑𝑠
2
𝑟,
𝑟=1
2
𝑟𝑠
𝑑𝑟󸀠𝑠
𝑞𝑟 −𝑠
𝑞𝑟󸀠𝑠
𝑑𝑟−𝑚
𝑟𝑠
𝑑𝑟𝑠
𝑞𝑠 −𝑠
𝑞𝑟𝑠
𝑑𝑠,
()
where 󸀠𝑠
𝑞𝑟 and 󸀠𝑠
𝑑𝑟 are rst derivatives of s
𝑞𝑟 and 𝑠
𝑑𝑟,respec-
tively.
e torque component of current
𝑞𝑠 and the ux compo-
nent of current
𝑑𝑠 are evaluated from the speed control loop
andtheuxcontrolloop,respectively,asfollows:
𝑞𝑠 =𝑟−
𝑟1,
𝑑𝑠 =Ψ
𝑟−Ψ
𝑟2,()
where
𝑟and
𝑟are the reference speed and ux; 1and
2are the gain of speed loop and ux loop; 𝑟and 𝑟are
computed using the ux and speed estimators, respectively,
as explained earlier.
e principal vector control parameters,
𝑑𝑠 and
𝑞𝑠,which
are DC values in synchronously rotating frame, are converted
to stationary frame with the help of unit vectors (sin and
cos ) generated from ux vectors 𝑠
𝑑𝑟 and 𝑠
𝑞𝑟 as given by ().
e resulting stationary frame signals are then converted to
phase current commands for the inverter []. e torque is
estimated using ()as
𝑒=3
2
2𝑚
𝑟𝑠
𝑑𝑟𝑠
𝑞𝑠 −𝑠
𝑞𝑟𝑠
𝑑𝑠. ()
e block diagram of the sensorless vector control for the
IM drive is shown in Figure .
2.2. Control Scheme for ree-Phase PMSM Drive. e rotor
of PMSM is made up of permanent magnet of Neodymium-
iron-boron, which oers high energy density. Based on the
assumptions that (i) the rotor copper losses are negligible, (ii)
there is no saturation, (iii) there are no eld current dynamics,
and (iv) no cage windings are on the rotor, the stator -
equationsofthePMSMintherotorreferenceframeareas
follows [,]:
𝑞𝑠 =𝑠𝑞𝑠 +
𝑞𝑠 +𝑠𝑑𝑠,
𝑑𝑠 =𝑠𝑑𝑠 +
𝑑𝑠 −𝑠𝑞𝑠,()
where 𝑞𝑠 =𝑞𝑠𝑞𝑠,
𝑑𝑠 =𝑑𝑠𝑑𝑠 +𝑓.()
𝑑𝑠 and 𝑞𝑠 are the ,axis voltages, 𝑑𝑠 and 𝑞𝑠 are the ,
axis stator currents, 𝑑𝑠 and 𝑞𝑠 are the ,axis inductance,
𝑑𝑠 and 𝑞𝑠 are the ,axis stator ux linkages, 𝑓is the
ux linkage due to the rotor magnets linking the stator, while
𝑠and 𝑠are the stator resistance and inverter frequency,
respectively. e inverter frequency 𝑠is related to the rotor
speed 𝑟as follows:
𝑠=
2𝑟,()
where isthenumberofpoles,andtheelectromagnetic
torque 𝑒is
𝑒=3
2
2𝑓𝑞𝑠 +𝑑𝑠 −𝑞𝑠𝑑𝑠𝑞𝑠. ()
is torque, 𝑒, encounters load torque, moment of
inertia of drive, and its damping constant. us, the equation
for the motion is given by
𝑒=
𝐿+𝑟+
𝑟,()
where 𝐿is the load torque, moment of inertia, and
damping coecient.
Figure  shows the typical block diagram of a PMSM
drive. e system consists of a PMSM, speed/position feed-
back, an inverter, and a controller (constant torque and ux
weakening operation, generation of reference currents, and
PI controller). e error between the commanded and actual
Journal of Engineering
Inverter
toto
Load IM
Flux
estimation
to
Speed
estimation
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F : Block diagram of sensor less vector control for three-phase IM drive.
PI Constant
torque Park’s
inverse
transformation
Current PMSM
Encoder
Flux
weakening
controller
controller controller controller
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F : Block diagram of three-phase PMSM drive.
speed is operated upon by the PI controller to generate the
reference torque.
e ratio of torque reference and motor torque constant
is used during constant torque operation to compute the
reference quadrature axis current, 𝑞𝑠.Foroperationupto
rated speed, the direct axis current is made equal to zero.
From these axes currents and the rotor position/speed
feedback, the reference stator phase currents are obtained
using Park’s inverse transformation as given in ()
𝑎
𝑏
𝑐
=
cos 𝑟sin 𝑟1
cos 𝑟2
3sin 𝑟2
31
cos 𝑟+2
3sin 𝑟+2
31
𝑞𝑠
𝑑𝑠
0𝑠
,()
where 0𝑠 isthezerosequencecurrent,whichiszerofora
balanced system.
e hysteresis PWM current controller attempts to force
the actual motor currents to reference current values using
stator current feedback. e error between these currents is
usedtoswitchthePWMinverter.eoutputofthePWM
is supplied to the stator of the PMSM, which yields the
commanded speed. e position feedback is obtained by an
optical encoder mounted on the machine sha.
In order to operate the drive in the ux weakening mode,
itisessentialtondthemaximumspeed.emaximum
operating speed with zero torque can be obtained from the
steady state stator voltage equations. e ux weakening
controller computes the demagnetizing component of stator
current, 𝑑𝑠,satisfyingthemaximumcurrentandvoltage
limits. For this direct axis current and the rated stator current,
the quadrature axis current can be obtained from ()
𝑠=2
𝑑𝑠 +2
𝑞𝑠.()
Journal of Engineering
HMI
Modbus
RTU PLC
Servodrive IM drive
Modbus
RTU
Ethernet
SCADA PC
Profibus DP
F : Schematic layout of distributed drives laboratory setup.
ese axes currents and the rotor position/speed can be
utilized to obtain the commanded speed.
3. Sensitivity Analysis of IM and PMSM
Sensitivity analysis is used by designers of machines for
the prediction of the eect of parameter of interest on the
performance variables of the motor. In the present study, sen-
sitivity values of the performance variables like power input,
power output, eciency, power factor, stator current, starting
current, magnetizing current, developed torque, and starting
torque, with respect to the equivalent circuit parameters, are
obtained for the IM. e sensitivity is computed by (), as
sensitivity of a variable with respect to a parameter can
be represented as
𝑁
𝛼= 100𝑐−𝑛
𝑛,()
where 𝑛is the performance variable with nominal param-
eters, and 𝑐is the value of the performance variable when
the value of the parameter is increased by dened deviation
value. A similar analysis is also carried out for PMSM.
4. Laboratory Setup of the
Distributed Drives System
To analyse the utility of distributed drive system, a labo-
ratory setup has been designed and developed for research
and development activities. Figure  shows laboratory setup
which incorporates industry standard networking. It has an
IEEE . complaint Ethernet data highway and is currently
supporting a network of two-operator consoles, a PLC, and
two drives (IM drive and PMSM drive) all connected in
star topology. e PLC (GE Fanuc -) coordinates the
operation of these drives. e PLC passes real-time data to
the operator console via Ethernet interface using customized
soware, namely, VersaMotion, for PMSM drive and DCT
soware for the IM drive. e input/output (I/O) units of
PLC and drives communicate using Probus-DP [,]. e
communication between individual drives and PCs, SCADA,
is through Modbus protocol.
4.1. PLC in Distributed Drive System. ePLCusedinthe
laboratory setup consists of several modules, namely, Power
Supply, CPU, Digital Input, Digital Output, and Network
Modules. e digital input module is a – V DC,  mA
with positive/negative logic and  input points. is module
is used to read ON/OFF position of dierent contacts used
to control the drives. ere are two output modules with
 points operating at  V DC, which are used to output
the status of the individual drive, alarm signal, and so forth
basedonthedecisionmadebythecontrolstrategythat
is written as ladder logic program in the PLC. e power
supply of PLC is capable of supporting – V AC or  V
DC. e CPU has a user logic memory of  Kbytes. e
communication module includes Probus module operating
at baud rate of . Mbps with a power requirement of  V
DC. Procy Machine Edition . provides soware utilities
for PLC programming. e PLC is programmed in ladder
diagrams, and program is downloaded in the PLC from a
personal computer through RS C serial interface. A ladder
diagram consists of graphic symbols like contacts, coils,
timers, counters, and so forth which are laid out in networks
Journal of Engineering
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2
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M00001
Q00013
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TENTHS
45
R00001
R
PV
30
ONDTR
TENTHS
15
R00004
R
PV60
ONDTR
TENTHS
0
R00007
R
(a)
Speed control of motors
Induction motor Control switch
OFF ON
PMSM
On-state
Speed mode Position mode Torque mode
1037
Speed mode 1
500
(b)
F : (a) Ladder logic for integrated operation of IM and PMSM drives. (b) SCADA GUI developed for the speed controlof the distributed
drives.
similar to a rung of a relay logic diagram. e PLC stores the
inputs (ON/OFF status of coils), execute, the user program
cyclically, and nally writes the outputs (energizing a coil
for actual opening/closing of contacts) to the output status
table. is read-execute-write cycle is called a scan cycle. e
ladder logic diagram for the integrated operation of the IM
andPMSMdrivesisshowninFigure (a).
4.2. SCADA. For the remote monitoring and control of the
drives, GE Fanuc SCADA Cimplicity . soware is used.
e SCADA soware is loaded on the server PC which
provides supervision in the form of graphical animation and
data trends of the processes on the window of PC or screen
of HMI. e Cimplicity project wizard window is used to
congure various communication ports and the controller
type and also to create new points corresponding to addresses
used in the controller. is graphical interactive window is
used to animate the drive system. At present, controls like
start, stop, speed control, and so forth are developed on the
soware window to control the drives remotely. Each drive
canbecontrolledlocallyattheeldlevel,throughthePLC,
or through the SCADA interface. e SCADA GUI developed
for the speed control of the distributed drives is shown in
Figure (b). e control algorithm has been implemented
and tested for a three-phase squirrel cage induction motor
and three-phase PMSM drive. e technical specications for
these drives are presented in Tables and .
5. Results and Discussions
A three-phase sensorless induction drive and a three-phase
PMSM drive are congured in the SCADA system. e
0
50
100
150
200
250
300
350
400
450
0 2 4 6 8 101214161820
Voltage (V)
Time (s)
Motor voltage at no load
Motor voltage at 25% load
F : Voltage variation of IM drive during starting at dierent
loads and  rpm speed.
operation and performance characteristics of the drives are
monitored and studied under varying torque and speed
conditions. Simulation results are also described. In order to
study the eect of parametric variation on the motor per-
formance variable, sensitivity analysis is carried out for both
IM and PMSM with respect to their respective equivalent
circuits.
5.1. Performance of ree-Phase IM Drive under Dierent
Load Conditions. Figure  to Figure  show the variation
of various parameters of sensorless control induction motor
drive during starting at no load and % load conditions.
Figures and show the variation of voltage and frequency.
Both the voltage and frequency increase linearly till they
attain a value of  V and  Hz, respectively, at rated speed
Journal of Engineering
T : Technical specications of three-phase induction motor.
Connection type
Input volt age  V ±%
Input current  A
Rated power . kW
Input frequency  Hz
Pole number
Rated speed  rpm
T : Technical specications of three-phase PMSM.
Parameter Value
Rated output . kW
Rated torque . Nm
Motor voltage  V
Rated current . A
Maximum current . A
Encoder position feedback  ppr
Peak torque . Nm
Rated speed  rpm
Moment of inertia . kgm
Armature resistance .
Armature inductance  mH
under no load starting condition. While the machine is
started with a load of %, the variations in voltage and
frequency are almost similar to that of the previous case.
Figure  shows the variation of current during starting
under no load and % load conditions. e starting current
was . A during starting which is settled down to a steady
state value of . A in  s under no load case. While with %
load, the starting current was . A which is settled down to
steady state value of . A in about  s.
Figure  shows the variation of torque during starting
with no load and % load. At no load starting, it is observed
that the negative peak torque value is . Nm at the rst
instance, and then it reaches a positive peak value of .Nm
and nally settles down to a steady state value of .Nm in
about s. While with % load starting, the negative peak
torque value at the rst instance is  Nm, and the positive peak
value is . Nm which nally settles down to a steady value of
. Nm in  s. Figure  shows the power variation at starting
with no load and % load. e power drawn during transient
period is . kW, which decreases to a value of . kW, then it
increases linearly to a value of . kW and nally settles down
to a value of . kW in  s. When the machine is started
with % load, the initial power drawn is . kW, which then
increases to a value of . kW and nally settles down to a
value of . kW in  s.
Figure  shows the speed response of IM during starting
at no load and % load. It is observed that the motor reaches
its rated speed that is,  rpm in about  s under no load
starting and in about  s under % load at starting. Figure 
shows simulated dynamic performance of IM drive under no
0
10
20
30
40
50
60
Frequency (Hz)
Frequency at no load
Frequency at 25% load
0 2 4 6 8 10 12 14 16 18 20
Time (s)
F : Frequency variation of IM drive during starting at
dierent loads and  rpm speed.
0
1
2
3
4
5
6
Motor current (A)
Current at no load (A)
Current at 25% load (A)
02 4 6 8 10 12 14 16 18 20
Time (s)
F : Current variation of IM drive during starting at dierent
loads and  rpm speed.
3
8
13
18
23
Torque (Nm)
Torque at no load
Torque at 25% load
0 2 4 6 8 10 12 14 16 18 20
Time (s)
−2
−7
F : Torque variation of IM drive during starting at dierent
loads and  rpm speed.
load and at rated speed of  rpm. e motor attains the
desired speed of rpm in about . s.
5.2. Starting Performance of ree-Phase PMSM Drive under
No Load Condition. Figure  shows the dynamic perfor-
mance of PMSM under no load with a reference speed of
 rpm. e motor attains the set synchronous speed of
 rpm in about  ms. Figure  shows simulated dy-
namic performance of PMSM at no load with a reference
Journal of Engineering
0
0.2
0.4
0.6
0.8
1
1.2
1.4
Power (kW)
Power at no load
Power at 25% load
02 4 6 8 10 12 14 16 18 20
Time (s)
F : Power variation of IM drive during starting at dierent
loads and  rpm speed.
0
200
400
600
800
1000
1200
1400
1600
Speed (rpm)
Speed at no load
Speed at 25% load
024681012141618
20
Time (s)
F : Speed variation of IM drive during starting at dierent
loads and  rpm speed.
012 3 4 5 6 7 8 9 10
200
400
600
800
1000
1200
1400
Time (s)
Speed (rpm)
Set speed
Actual speed
F : Simulated speed response of three-phase IM drive at no
load and rated speed.
speed of  rpm. e motor attains the set synchronous
speed of  rpm in about  ms.
5.3. Sensitivity Analysis for Performance Variables of PMSM.
Motor parameters like stator resistance and inductance vary
depending on operating conditions, mainlymotor duty cycle,
eect of magnetic saturation, and so forth. e eect of
3138
Time (ms)
2823.7
2509.4
2195.1
1880.8
1566.5
1252.2
937.9
623.6
309.3
0
53.8
107.6
161.4
215.2
269
322.8
376.6
430.4
484.2
538
Speed (rpm)
Speed input
Motor rotation speed
command
−5
F : Experimental starting response of three-phase PMSM at
no load and rated speed.
00.05 0.1 0.15 0.2 0.25 0.3 0.35
0
500
1000
1500
2000
2500
3000
3500
Time (s)
Speed (rpm)
Set speed
Actual speed
F : Simulated starting response of three-phase PMSM at no
load and rated speed.
parametric variations on the eciency of PMSM has been
analyzed and is shown in Figure  for rated speed and rated
torque conditions, where represents the parameter variation
coecient and is dened as the ratio of new parameter value
to the actual parameter value. at is,
=󸀠
𝑠
𝑠=󸀠
𝑠
𝑠,()
where 󸀠
𝑠and 󸀠
𝑠are the new stator resistance and stator
inductance, respectively. In the present analysis, is deter-
minedfor%deviationinmotorparameters.
It is observed from Figure  that the variation in the
eciency is negligibly small with variation in 𝑠and 𝑠,and
it follows a Gaussian distribution. e variation in eciency
duetochangein𝑠and 𝑠is expressed as a fourth order
polynomial using best t curve in Figure ,where
|𝑅𝑠=0.3841.583+2.0720.91+0.04,
|𝐿𝑠=0.16 40.593+0.552+0.010.13. ()
5.4. Sensitivity Analysis for Performance Variables of IM.
Table  shows the sensitivity of dierent performance vari-
ables of three-phase IM with respect to its equivalent circuit
Journal of Engineering
T : Sensitivity of performance variables of three-phase IM.
(Outputpower=fullload=.kW. = 0.043)
Parameters 𝑠𝑟𝑠𝑟𝑚
Power input . . . . . . .
Power output . . . . . . .
Eciency . . . . . . .
Power factor . . . . . . .
Stator current . . . . . . .
Starting current . . . . . . .
Magnetizing current . . . . . . .
Torq u e . . . . . . .
Starting torque . . . . . . .
00.25 0.5 0.75 1 1.25 1.5 1.75 2
−0.02
−0.04
−0.06
−0.08
−0.1
−0.12
3FEVDUJPO JO FďDJFODZ য
1BSBNFUFS WBSJBUJPO DPFČDJFOU
7BSJBUJPO PG
7BSJBUJPO PG
F : Eect of parametric variations on the eciency of PMSM
for rated speed and rated torque.
parameters. e sensitivity of the power input and power
output with respect to 𝑟is the highest and is the lowest
with respect to 𝑟. Motor eciency is less sensitive to all
the equivalent circuit parameters, with variation in 𝑠and
𝑚aecting it more compared to other parameters. e
power factor is more aected by variation in 𝑚and 𝑟,
while variations in other parameters have less eect on it. e
stator current is more aected by variation in 𝑟and least by
variation in 𝑟. e sensitivity of starting current with respect
to 𝑠and 𝑟isthehighestwhilewithrespectto𝑚is the
lowest. Magnetizing current is more sensitive to changes in
𝑚and less sensitive to changes in 𝑟.edevelopedtorque
and starting torque are mainly aected by variations in 𝑟.
e sensitivity of developed torque is the least with respect to
𝑟and 𝑚,respectively.
e sensitivity of the performance variables with respect
to frequency and supply voltage is also obtained. It is observed
that the frequency variation has maximum eect on starting
torqueandmagnetizingcurrentfollowedbystartingcurrent.
e sensitivity of developed torque with respect to frequency
istheleast.esensitivityofpowerinput,poweroutput,
developed torque, and starting torque with respect to supply
voltage is % each. Similarly, the stator current, starting
current, magnetizing current, and so forth change by % with
respect to variation in supply voltage. e supply voltage
variation has negligible eect on eciency, while power
factor is not aected by supply voltage variation.
6. Conclusion
A prototype of distributed drives system, consisting of a
three-phase IM drive and a PMSM drive, is designed, devel-
oped, and implemented as a laboratory setup. is prototype
system demonstrates the operation and control of distributed
drives through PLC and SCADA. e operation, control, and
monitoring of various performance parameters of PMSM and
IM under dierent operating conditions are carried out in
detail. A detailed sensitivity analysis is also carried out to
observe the eect of parametric variations on performance
of the motors.
Conflict of Interests
In this research work, GE Fanuc - Series PLC has been
used for creation of the laboratory setup. e said PLC
uses Probus DP protocol for communication between the
input/output modules and the drives. e selection of the
PLC is intended solely to facilitate research and development
workandisnotbasedonanycommercialinterest.
Acknowledgments
is work was supported in part by the MODROB Scheme
of AICTE, India. e authors gratefully acknowledge the
support provided by AICTE, India, and GE Fanuc in setting
up the laboratory infrastructure in the Electrical Engineering
Department at Delhi Technological University, New Delhi,
India.
 Journal of Engineering
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[] “Versa Motion Servo Motors and Ampliers User’s Manual,
Tech. Rep. GFK-, GE Fanuc, Yamanashi, Japan, .
... 23 Further, the load machine and continuing up to the test machine got rated current at 4.7 A. Depending on whether they are rotating forward or backwards, the motors with regenerative drives can produce positive or negative torque. 24 In quadrants II and IV, in which the torque opposes the motor's rotational direction, regeneration takes place. Figure 3 describes the logical flowchart for the performance of regenerative control it shows the procedure for the operation of regenerative drive. ...
Article
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The emerging trend in sustainable industrial processes focuses on energy‐efficient drives to enhance performance in both intermediate and continuous operating conditions. For decades, researchers have focused on permanent magnet synchronous machines (PMSM) for industrial applications in order to retain consistency in performance and efficiency under wide speed ranges. Common bus regenerative control is an energy‐efficient method used in industrial systems to manage power flow between multiple devices on a shared DC bus. It captures and reuses excess energy generated during braking/deceleration, reducing waste and improving overall system efficiency. The experimental behavior of the drive scheme has been observed as per the standards of the laboratory. In this article, regenerative control of a PMSM drive is using the voltage vector control (VVC+) technique and the SCADA based condition monitoring for the PMSM drive system is integrated to supervise the parameters including current, voltage, power, speed, torque, and temperature under dynamic operating conditions. As a primary step of implementing the drive condition monitoring is carried out through Danfoss's motion control tool software. Further, the SCADA control system is interfaced to FC302 PMSM drive through RS485 Modbus communication to extract the necessary electrical attributes and monitor the same.
... 24-pulse rectifier topology based on 3-phase transformer has been discussed in [5]. Z-source inverter-based DC drive and industrial view point and connection of DC drive has been discussed in [6,7] respectively. Multi-pulse converter finds application in high voltage DC transmission and flexible AC transmission system [8]. ...
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This paper presents a new control strategy for three-phase induction motor which includes speed and torque control loops and the current regulation thereby overcoming the limitation of volts per hertz control drives. For close-loop control, the feedback signals including the rotor speed, flux and torque are not measured directly but are estimated by means of an algorithm. The inputs to this algorithm are the reconstructed waveforms of stator currents and voltages obtained from the dc link and not measured directly on stator side. The proposed drive thus requires only one sensor in the dc link to implement the close-loop speed and torque control of a three-phase induction motor. Unlike the conventional flux and speed observers, the proposed estimation algorithm needs less computation and is less dependent on machine parameters. The proposed scheme is simulated using Matlab/Simulink software and is tested on a 2.2 kW drive for various steady-state and dynamic operating conditions. The results show fast dynamic response and good agreement between the actual values and the estimated values of torque and speed. Replacement of the open-loop control strategy of existing v/f drive by the proposed close-loop strategy appears to be possible without requiring any additional power components and sensors.
Article
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This paper presents a design and implementation of a monitoring and control system for the three-phase induction motor based on programmable logic controller (PLC) technology. Also, the implementation of the hardware and software for speed control and protection with the results obtained from tests on induction motor performance is provided. The PLC correlates the operational parameters to the speed requested by the user and monitors the system during normal operation and under trip conditions. Tests of the induction motor system driven by inverter and controlled by PLC prove a higher accuracy in speed regulation as compared to a conventional V/f control system. The efficiency of PLC control is increased at high speeds up to 95% of the synchronous speed. Thus, PLC proves themselves as a very versatile and effective tool in industrial control of electric drives.
Conference Paper
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This paper proposes a power factor controller (PFC) for a three-phase induction motor (IM), utilizing the programmable logic controller (PLC). This work focuses on the implementation of a laboratory model for a PLC based PFC to improve the power factor of a three-phase induction motor. In addition to keep its voltage to frequency ratio constant in order to maintain a maximum torque over the whole control conditions. During the online process a set of capacitors sized in a binary ratio will be switched on or off with the help of zero voltage static switches according to a control strategy to obtain a pre-specified power factor. This control strategy relies on a look-up table and an expert system. The look-up table is prepared according to a measured value of the phase angle between the stator phase voltage and the stator phase current. Implementation of a software algorithm incorporates measuring the power factor angle, selecting the binary pattern according to the control strategy and sending command signals to switch the appropriate capacitors and protection switches. Zero voltage switching of static switches is also allocated in the control algorithm to prevent the occurrence of the transients, pseudo oscillation and harmonics. Experimental studies have been carried-out for verifying the operation performance of the proposed PFC under different operating conditions. Details of the experimental setup and test results in addition to the recommendations are also demonstrated
Conference Paper
This paper presents a new kind of adaptive PID controller applied to the position control of a permanent magnet synchronous machine (PMSM). Instead of updating the proportional, integrative or derivative gains, the output of the nominal controller is multiplied by an adaptive correction factor, which is estimated by an ADALINE neural network. The proposed algorithm reduces the computational cost of the controller, because only one real-time updating is needed. Simulation and experimental results demonstrate that closed-loop position control of the PMSM with PID controllers with adaptive correction factor is simple to implement and has a good performance.
Book
The book develops a systematic approach to motor drives. While the emphasis is on practice; extensive modeling, simulation and analysis is developed to assist readers in their understanding of the subject matter from fundamental principles. Also, each motor drive is illustrated with an industrial application in detail at the end of chapters to enable readers to relate theory to practice.
Article
Model Reference Adaptive Control of Permanent Magnet Synchronous Motor In this paper the classical theory of the direct Model Reference Adaptive Control is used to develop a control algorithm for Permanent Magnet Synchronous Motor (PMSM). A PMSM model widely used in electric drives community is considered as base for control system development. Conventionally used controllers are replaced by adaptive ones. The resulting control system adapts to changes in any of PMSM parameters.
Article
One types of permanent-magnet ac motor drives are available in the drives industry. These are the permanent-magnet synchronous-motor (PMSM) drive with a sinusoidal flux distribution. The application of vector control to the PMSM and complete modeling, simulation, and analysis of the drive system are given. State-space models of the motor and speed controller of the inverter switches and vector controller are included. Performance differences due to the use of pulse width modulation (PWM) and hysteresis current controllers are also examined. Particular attention is paid to the motor torque pulsations and speed response. Some experimental verification of the drive performance is also given �� presents the mathematical model of the PMSM. Using this model, vector control of the PMSM is developed in Section III. The operation of the current controllers used in high-performance servo drives are discussed in Sections IV and V while the structure of the entire drive system is explained in Section VI. Sections VII and VIII have the results and conclusion, respectively. II. MACHINE MODEL
Conference Paper
This paper presents the design and implementation of a vector control IC using complex programmable logic device (CPLD). A vector oriented control structure using integer arithmetic has been developed for the voltage or current regulation of 3-phase PWM inverters. This vector control IC can be used for the voltage or current control of a 3-phase PWM inverter using a vector command with specified amplitude, frequency, and phase. It has four operation modes: voltage or current control in either stationary or synchronous reference frame. This vector control IC is designed as a co-processor for a general-purpose microcontroller used for AC motor control and 3-phase power supplies. This vector control IC is realized with a 10-bit data bus and employs about 40 thousand logic gates of a CPLD (FLEX 10K 100) from Altera Co. The sampling rate can be programmed up to 50 kHz. Simulation and experimental results are given to illustrate the performance of the designed vector control IC
Conference Paper
A high-performance stator flux oriented speed sensorless direct vector-controlled induction motor drive is described in the paper. The drive can start from stand-still, operate at any speed in all the quadrants including the field-weakening region, and then stop at zero speed. The drive incorporated the following novel features: (1) software-programmable cascaded low-pass filter units permit machine terminal voltage integration to synthesize the precision stator flux vector at any frequency; (2) zero-speed stand-still start-up of the drive using machine current model equations without speed sensor, and then transitioning to direct vector control (and vice versa); (3) light load steady state efficiency improvement by on-line search of flux that is based on neuro-fuzzy control; and (4) stator resistance estimation during operating condition by quasi-fuzzy technique for compensation. The drive with the proposed control and estimation techniques has been extensively analyzed, investigated by simulation study, and then finally implemented by distributed DSP system on an experimental laboratory drive. The drive is primarily intended for an electric vehicle type drive, but can be extended for an industrial drive