In this paper, the shape and material gradient of the sharp hot structure are designed and optimized to meet the hypersonic flight conditions. First, based on the single-objective optimization for the volume, the aerodynamic loading and the heat flow, respectively, the genetic algorithm (GA) is employed for optimizing the shape of the sharp hot structure. Second, the shape of the sharp hot
... [Show full abstract] structure is optimized using multi-objective GA by means of the objectives of the volume, the aerodynamic loading and the heat flow. Finally, the ABAQUS software is used to simulate both the temperature and the stress distribution with different material gradient distributions for the sharp hot structure. The optimal distributions of gradient materials for the sharp hot structure are proposed. The results will provide an important guidance for the design of the sharp hot structure.