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Risk assessment of feasibility of roadheaders in Estonian undergound mining

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This paper deals with the risk assessment method of roadheader feasibility in underground conditions of Estonia mine. In modernization of Estonian underground mining, roadheaders that extract oil shale selectively play the most important role. Selective extraction allows reduction of rock mass volumes during the loading, transportation and enrichment processes. Thus, about 23% of limestone extracted together with oil shale will be left in the mine for backfilling the excavated areas. Backfilling increases carring capacity of pillars reducing losses of oil shale and restores, in a certain measure, filtrational, hydrodynamical, and aerodynamic properties of the geological environment. For selective extraction four variants of different excavation thicknesses, depending on geological conditions, have been proposed. Risk analysis allows comparison of the advantages and disadvantages of full and selective extraction. Risks of oil shale losses during selective extraction are estimated using the event tree. Preliminary calculations have shown sustainability of roadheaders for selective extraction under the mining and geological condi- tions of Estonia mine.
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... Ma et al. (2012) conducted a survey using a risk matrix method to analyse the risk of the boom-type roadheader in a subway tunnel. Sabanov et al. (2018) proposed a risk assessment method of the roadheader for comparing the advantages and disadvantages of selective extraction of limestone in an Estonian mine and also discussed the sustainability of the roadheader in risky conditions. Ye et al. (2009) proposed a modern spectrum analysis method to diagnose the failure of the roadheader in adverse geological conditions while using real time information through the internet to detect failure in advance. ...
Article
Mechanical excavators are preferred to conventional drilling and blasting as blasting poses several regulatory and operational issues. The roadheader is a machine for excavating rock in mining and civil construction projects. It is a hybrid machine, with better manoeuvrability than that of tunnel boring machines. It can cut rocks even up to 160 MPa, if laminated or fractured, in different tunnel profiles and adapts easily to changing operational conditions. A comprehensive survey of literature pertaining to varied aspects of the roadheader is presented in this paper. This review classifies literature on roadheaders into multiple classes and sub-classes and identifies important parameters that define roadheader efficiency and the risk factors involved in its deployment. We also provide an account of recent technological additions that help collect data on roadheader performance during operations. Such data has the potential to rapidly improve roadheader design.
... The stability of roadheaders is vital matter for effective cutting process. There are some studies regarding the importance of the stability and comparing the longitudinal and the transverse head type roadheaders [4,[7][8][9][10][11][12][13][14][15]. The transverse cutting heads are more sensitive for the stability in vertical directions [12,[16][17]. ...
Conference Paper
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Roadheaders has an exceptional place among those other excavation machines with their flexible usage in underground excavation projects and low initial costs. However they are not effective in hard and abrasive rock formation since their cutting tools wear out rapidly. Thus, new technologies regarding roadheaders has been developing for improving the ability of hard rock cutting searches which can affects the kinematic and dynamic behavior of machine in excavation. The kinematic and dynamic behavior of roadheaders affects stability of roadheaders directly that the stability of roadheader is a parameter of effective excavation. For this reason, new machine and cutting head designs should be analyzed considering stability states. There is an analysis method to estimate numeric values of both longitudinal and transverse cutting head type roadheaders by establishing stability equations for the states of turning around the vertical axis, turning to the side direction, turning to the back direction and sliding in all cutting modes. A computer program based on these equations can be used for this analysis. In this study, stability of roadheader with mini disc cutters that is a new cutting tool technology have been analyzed and discussed in different cutting modes and compared with roadheader equipped point attack cutters.
Article
The purpose of this work is to improve the cutting stability of robotized roadheader through the full coverage cutting path planning of the coal lane cross-section containing gangue. Cutting gangue will bring serious pick wear and severe vibration, which will reduce the service life of robotized roadheader. Therefore, the strategy that avoiding the gangue and cutting the remaining coal-rock was recommended. Firstly, the environment grid map of the cross-section containing gangue was established and the grid attribute was assigned. To describe the arbitrary position of gangue, a random generation method was developed. On this basis, the combination of biologically inspired neural network (BINN) and floating template method was proposed to overcome the shortcomings of traditional BINN and the full coverage cutting path planning simulation was carried out. The simulation shows a better result that the average repetition rate is approximately 10% under the condition that the cutting coverage rate is more than 95%. Finally, the cutting experiment of the coal-rock sample containing gangue on the robotized roadheader cutting platform was performed. Based on the infrared thermography and cutting signal obtained by the previous round cutting, the cutting path of the second round was planned and the cutting experiment was conducted. The experiment results show that the cutting temperature rise and the cutting vibration of the second round cutting can be effectively reduced by approximately 60% and 90%, which demonstrated that the cutting stability of the cross-section containing gangue can be effectively improved by the cutting path planning strategy of avoiding gangue.
Article
Roadheaders, one of the mechanized excavation equipment, has an exceptional place among those other excavation machines. However they are not suitable for using in hard and abrasive rock conditions since their cutting tools wear out rapidly. Therefore new technologies have been developed and one of them is mini-disc cutter technology. There are some experimental studies made to carry out efficiency of using these cutters in roadheaders. Determination of the stability states of roadheaders is also important matter for the efficiency of the excavation. For this reason, new machine designs should be analyzed considering stability states. There is an analysis method to estimate numeric values of both longitudinal and transverse cutting head type roadheaders by establishing stability equations for the states of turning around the vertical axis, turning to the side direction, turning to the back direction and sliding in all cutting modes. In this study, stability of roadheaders with mini disc cutters have been analyzed and discussed in different cutting modes and compared with roadheaders equipped classic point attack cutters.
Article
In Estonia, oil shale is used as a fuel for producing energy and as raw material for processing shale oil. Concentration plants at mines must guarantee required oil shale quality and quantity parameters. The processing rock material (run-of-mine) is the mineral composition, the quality of which depends on geological conditions and technology in mine. Mathematical description and data analysis are performed on working processes from working place (face) to a concentration plant: extraction, crushing, screening and concentration. A mathematical model for a concentration plant was created based on these studies. This model allows determining the optimum parameter kinds of trade oil shale and helps to design processing flow sheet.
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Sissejuhatus Strekid on põlevkivikaevanduste madalates osades peamised kaeveõõned, mille lagi variseb. See on seotud asjaoluga, et madalates osades on kaevandatud nn. osalise täitmise meetodiga, kus lagi on küll langetatud, kuid seisab osaliselt täidetud täitematerjalil, e. lubjakiviriitadel. Strekid on aga täitmata ja on toestatud puittoestikuga. Kui olukord maapinnal muutub, näiteks tee ehitamise või põllu kündmise tõttu, siis võib juba 50 aastat kvaasistabiilsena seisnud laetala puruneda. Lae purunemist saab kriitilises kohas vältida streki täitmise abil. Sellist meetodit kasutati Kukruse kaevanduse alal maantee ehitamise käigus 2009. aastal. Kukruse kaevandus Kukruse kaevandus asub Kukruse külas, Ida-Virumaal. Kukruse kaevandus on Eesti põlevkivimaardla vanim kaevandus, mis töötas aastatel 1916-1967. Algaastail käis töö käsitsi, kirka, kangi ja kiilu abil. Hiljem hakati kasutama lõhkeainet. Aja möödudes tulid kasutusele puurmasinad ja kaevandusse pandi maha raudtee, millel liikusid vagonetid. Strekke toestati puittoestikuga ja kambreid ning käsilaavasid lubjakiviga. Joonis 1 Kukruse kaevanduse käsikambrite ja käsilaavade plokid kaardil
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The paper deals with risk analysis/assessment problems in Estonian oil shale industry. Investigations are focused on application of these methods for rail-way transport from mine to consumer. Various factors relevant to oil shale transport have been determined. For risk estimation an empirical approach, the event/fault tree is used. It allows to determine probability of deviations of the process duration from the mean value for different pathways. The obtained information affords specialists to improve the quality of the railway transport. The analysis shows that the used method is applicable in condi-tions of Estonian railway systems. The results of the investigation are of particular interest for practical purposes.
Article
An important problem in oil shale longwall mining by shearer is the identification of rational methods and conditions for breakage of oil shale by cuffing tools. The summary of the monograph dedicated to the theory, experimentation of several years and practical oil shale mining experience concerning this problem is given below in the present paper.
Article
Roadheader, one of the mechanized excavation equipments, has an exceptional place among the other excavation methods. Determination of the stability states of the roadheader is an important matter for the efficiency of excavation. For this reason, a new method has been developed to obtain numerical values that indicate stability states of such machines. The method has been developed for both longitudinal and transverse cutting head type machines by establishing stability equations for states of turning around the vertical axis, turning to the side direction, turning to the back direction and sliding in all cutting modes. A computer program based on these equations has been written in C++ programming language. The stability analysis can be made either for one point on the excavation face or whole face. Obtained values can be used to compare the stability states of various roadheaders in the same cutting condition as well as using to compare the stability states of a roadheader. A stability index that has also been established can only be used to compare a stability state of a roadheader in different cutting conditions. The developed methodology was tested in a transverse cutting head type roadheader for arcing, lowering and lifting modes. It has been obtained that the stability state of turning around the vertical axis of the roadheader is the most critical state especially in arcing mode. The effects of the machine design parameters, cutting head and tunnel parameters on the stability of the roadheaders can also be investigated by this method.
Article
Some dynamic and kinematic characteristics of longitudinal and transverse cutting heads on boom tunnelling machines are described and compared. A dynamic and kinematic analysis was carried out for the both cutting head types under the same operational and design conditions. The results were compared with those of long term in situ trials of longitudinal cutting heads. The cutting head design was found to have a significant effect on the performance of both cutting head types. The resultant boom force reaction was found to act perpendicular to the boom axis for a longitudinal head, whilst it tended to act parallel to the boom axis for a transverse head. The change in the magnitude of the resultant boom reaction was also seen to be relatively high for the transverse heads during transitions from arcing to lifting. It was further emphasized that the consistency in the produce size of a transverse head is likely to be higher in arcing than in lifting.
Optimization of the room-and-pillar mining technology for oil-shale mines. Doctoral theses
  • O Nikitin
Nikitin, O. Optimization of the room-and-pillar mining technology for oil-shale mines. Doctoral theses. Tallinn University of Technology, 2003. P. 11-12.
  • O Hekimoglu
Hekimoglu, O. Z. Personal communications, Diyarbakir, Turkey 2007, (osmanzh@dicle.edu.tr).
Roaheader Application in Mining and Tunneling Industries
  • H Copur
  • L Ozdemir
  • J Rostami
Copur, H., Ozdemir, L., Rostami, J. Roaheader Application in Mining and Tunneling Industries. Earth Mechanics Institute, Colorado School of Mines, Golden, Colorado, Society for Mining Metallurgy and Exploration. 1998. Orlando Fl..