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Abstract and Figures

Sustainable manufacturing appears to be a rapidly developing field and it would be expected that there is a growing body of knowledge in this area. Initial examination of the literature shows evidence of sustainable work in the areas of product design, supply chain, production technology and waste avoidance activities. Manufacturers publish metrics showing significant improvements in environmental performance at high level but information on how these improvements are achieved is sparse. Examining peer-reviewed publications focused on production operations there are few cases reporting details and there has been little prior analysis of published sustainable manufacturing activity. Moreover, the mismatch between academic and practitioner language leads to challenges in interpretation. This article captures and analyses the types of sustainable manufacturing activities through literature review. In turn, this can help manufacturers to access examples of good practice and help academics identify areas for future research.
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TPPC-2010-0237
The emergence of sustainable manufacturing practices
M. Despeisse, F. Mbaye, P.D. Ball* and A. Levers
Department of Manufacturing, Cranfield University, Cranfield, MK43 0AL, UK
* Corresponding author. Email: p.d.ball@cranfield.ac.uk
(Submitted 6 November 2009)
(Revised 20 May 2010)
(Revised 15 December 2010)
Sustainable manufacturing appears to be a rapidly developing field and it would be
expected that there is a growing body of knowledge in this area. Initial examination of
the literature shows evidence of sustainable work in the areas of product design, supply
chain, production technology and waste avoidance activities. Manufacturers publish
metrics showing significant improvements in environmental performance at high level
but information on how these improvements are achieved is sparse. Examining peer
reviewed publications focused on production operations there are few cases reporting
details and there has been little prior analysis of published sustainable manufacturing
activity. Moreover, the mismatch between academic and practitioner language leads to
challenges in interpretation. This paper captures and analyses the types of sustainable
manufacturing activities through literature review. In turn this can help manufacturers to
access examples of good practice and help academics identify areas for future research.
Keywords: sustainable manufacturing; literature review; best practice; case studies
Introduction
Population growth combined with developing countries’ demand for the life-style of
industrialised countries creates increasing pressures on our planet. The need for
sustainable development constitutes the greatest challenge in human history. Early
environmental activities were associated with corporate citizenship and corporate
social responsibility (Matten and Crane 2005). Nowadays, legal and financial
incentives are making the adoption of environmentally-sound business practices a
question of sustaining business economically over time.
Manufacturing clearly has a major contribution to make towards a more
sustainable society. The motivations for manufacturers to become more proactive in
improving their environmental performance are increasingly linked to cost reduction:
material and energy inputs as well as waste disposal costs have dramatically increased
over the last decade as finite resources diminish. Evidence of environmental
degradation has driven tougher legislation and resulting punitive costs for non-
compliance. Public interest in environmental and social performance of companies
also steers the market towards cleaner and more ethical products and practices.
Early work in sustainable manufacturing was carried out under the label of
Environmentally Conscious Manufacturing (ECM). It included considerations for
source reduction, dismantling, design for manufacturing and assembly as well as
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cradle-to-reincarnation concepts (Owen 1993). Later development of ECM done by
Sarkis identified three dimensions to ECM strategies (product, process and
technology) and the strategies themselves constitute the famous ‘Rs’: reduction,
remanufacturing, recycling and reuse (Sarkis 1995; Sarkis and Rasheed 1995).
Current improvements in manufacturing are focused on lean manufacturing
(Lewis 2000, Yang 2011), product design (Waage 2007, Tan et al. 2010), and the ‘Rs’
strategies (Fleischer et al. 2007). Whilst measures of performance improvements are
showing brand name companies are moving towards sustainable manufacture, detail
on implementation is difficult to find. In cases where details are available the focus
tends to be on the specific technology rather than from a broader industrial
engineering perspective. Thus there is a need to review and document the current state
of activities and develop a knowledge library in order to drive academic research and
disseminate best practices among manufacturers.
In order for academics and practitioners to understand the extent of current
practice and disseminate it, there is a need to understand what work has been carried
out to date and what motivated it. Current sustainable manufacturing practices are not
well mapped and therefore the justification and mechanism for improvements and
their impacts are unclear. A better understanding in this area could support better
adoption of sustainable manufacturing principles. This paper therefore presents an
analysis of current practice adoption to assess where work has been done and what
has motivated it.
Sustainable frameworks and models
Sustainable development is defined as meeting the needs of the present without
compromising the ability of future generations to meet their own needs (WCED,
1987). It is a simple matter to manipulate this definition for sustainable
manufacturing. It can be defined as a new paradigm for developing socially and
environmentally-sound techniques to transform materials into economically-valuable
goods.
Sustainable development is well-defined and widely recognised as a key
concept for a safer future. The 3Ps (People, Planet, Profit) or 3BL (Triple Bottom
Line) (Elkington 1997) underline that sustainable development is not only about
addressing environmental issues, but it tackles three encompassing dimensions:
economic, social and environmental. Practically, many child-concepts have been
developed to support sustainable development at various levels of activity, such as
sustainable manufacturing and industrial ecology (Frosch and Gallopoulos 1989),
ecological footprint (Wackernagel and Rees 1996) and cradle-to-cradle design
(McDonough and Braungart 2002). Other research fields for industrial sustainability
are developing and rapidly growing, such as Product-Service Systems (Baines et al.
2009) and whole supply chain simultaneous with the design of products and
production systems (Srivastava 2007, Haapala et al. 2008). They cover the areas of
product design, supply chain management and customer-oriented approaches and
adopt a lifecycle perspective which enables more integrated thinking on how to
change the design of products and production systems in order to reduce their
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environmental impact in the most efficient way (Seuring and Müller 2008, Vachon
and Klassen 2008, Tan et al. 2010).
Minimising manufactured products’ embodied energy is attracting more and
more attention as energy cost is increasing as well as the associated environmental
impact (Rahimifard et al. 2010). Beyond energy efficiency in manufacturing, the
assessment of embodied energy encompasses more than energy directly related to the
lifecycle of a product: it shows the importance of material choice and supply chain
parameters (Kara et al. 2010).
To achieve sustainable manufacturing, there are rules defined by various
authors. Major changes are needed to move towards more sustainable industrial
practices (Lovins et al. 1999, Allwood 2005, Abdul Rashid et al. 2008):
1) Use less by dramatically increasing the productivity of natural resources
(material and energy);
2) Shift to biologically inspired production models such as reduction of
unwanted outputs and conversion of outputs to inputs: recycling and all its
variants, cleaner production, industrial symbiosis;
3) Move to solution-based business models including changed structures of
ownership and production: product service systems, supply chain structure.
4) Reinvest in natural capital through substitution of input materials: non-
toxic for toxic, renewable for non-renewable;
To summarise, sustainability requires improved resource use-productivity
(Seliger et al. 1997, Seliger et al. 2008) in order to reduce natural resource inputs as
well as consequent waste and pollutant outputs.
Industrial ecology models emphasise the move from a linear to a closed-loop
circulation of resources. These models take a ‘black box’ view of the industrial
system. The focus is on inputs and outputs of the system, resource-use productivity
and eco-efficiency. This systems perspective allows the shift from local (sometimes
suboptimal) solutions to more global and effective solutions in order to achieve a shift
from linear ‘type I’ to more closed loop ‘type II’ or ‘type III’ system as illustrated in
Figure 1. It also helps to avoid overlooking some resource flows and unforeseen
release to the ecosphere by using mass balance to make sure it complies with the first
law of thermodynamics. It emphasises industrial systems’ interactions with the
environment in an integrated way.
3
‘Type I’ ecology
ecosystem
component
unlimited
resources
unlimited
waste
‘Type II’ ecology
ecosystem
component
ecosystem
component
ecosystem
component
energy &
limited resources
limited
waste
‘Type III’ ecology
ecosystem
component
ecosystem
component
ecosystem
component
energy
Figure 1: Systems view in industrial ecology (Graedel, 1994).
Such ecosystem components could be established as sub-systems within a
single enterprise or across multiple enterprises where the waste outputs of a process
can be used by another. For example, Yuan and Shi (2009) describe both internal
reuse and reuse by other enterprises of smelter waste.
Over the decades, advanced computing techniques (Garetti and Taisch 1999)
have developed tremendously together with computing capacity. Modelling and
optimisation techniques have proven to be a reliable tool to support manufacturing
improvements. Modelling and simulation techniques integrating material, energy and
waste flows (Ball et al. 2009b) can help to understand interactions between processes.
They can improve resource-use productivity by identifying losses from the system
which can be used elsewhere as a valuable input. Such closed loop material flow and
reduction in virgin material consumption is illustrated in Figure 2. It shows the value
added to material from the resource extraction (from the ecosphere) as it flows
throughout the industrial system (through the technosphere) until it reaches its end-of-
life. This conceptual model views the manufacturing system as part of a bigger system
and clearly shows how the ‘Rs’ strategies can retain value by closing the loop within
the technosphere. One example of reuse and recycling is given by Wiendahl et al
(1999) for a disassembly factory.
4
LIFE CYCLE STAGES
VALUE IN TECHNOSPHERE
Technosphere
Ecosphere
Material
extractor or
grower
Material
processor or
manufacturer
Retailer and
consumer
Waste
collector or
processor
Limited
resources
Limited
wastes
Recycle
Remanu-
facture
Reuse
“Up-cycle”
“Down-cycle”
Incinerate
and landfill
Figure 2: Convert waste into resource input to keep value (Ball et al. 2009a).
Figure 2 shows the life cycle stages of material and hence the immediate
association of the material that forms the final product. Viewing material in its widest
form as a resource it is extended to include consumables, water, air, etc. Whilst these
may not reach the consumer they are extracted, used, potentially re-used and
eventually lost as waste. Energy can be treated in a similar way in that the dominant
energy forms are a result of extraction, transformation, possible reuse and eventual
loss. Significant energy conversion and loss is incurred within each life cycle stage,
such as the material processor or manufacturer stage.
By considering materials and energy together, say at the manufacturer stage,
the production system, its buildings and the supporting infrastructure can be
considered together. Treating these as ecosystem components within a larger system
offers potential for greater reuse and recycling. Such a wider view would include any
surrounding industry or community. The perspective of this research broadens the
view of sustainable manufacturing activities and has the potential to uncover a wider
range of cases reported in the literature and a wider range of practices employed.
So what evidence is there that companies have moved from ‘Type I’ ecology
to more closed loop practices? Are these practices ‘pure lean’ practices or are they
pursuing a wider agenda? If there is significant evidence of sustainable manufacturing
practices, are there frameworks, models and methodologies emerging to guide others
beyond reporting on specific technological changes? This paper examines research
that aims to establish what practices have been reported in the area of sustainable
manufacturing, specifically from an industrial engineering perspective.
Research design
3.1 Methodology
Research is a strategic way of building knowledge to innovate products, processes,
production systems, industrial organisations and business models in order to achieve
5
sustainability goals in manufacturing. Science-based disciplines, especially industrial
engineering, contribute to turn research results into innovative solutions for
companies to meet society needs while respecting the limits of the planet in an
efficient way.
The area of sustainable manufacturing is a rapidly developing field, but yet
there are few quality reports on current levels of sustainable manufacturing activities
in companies. Thus, this research aims to fill this gap by providing a collection of
practices obtained from cases reported. By documenting and analysing these cases, it
will allow manufacturers to view examples of good practice and help academics to
identify areas for future research.
A review of the state-of-the art in sustainable manufacturing was conducted to
understand the necessity and emergence of this relatively new field, and the ensuing
main dimensions and concepts. Particular attention was paid to available enablers of
sustainable manufacturing.
Case studies of sustainable practice in industry were collected from the
literature and reputable web sites. The data collected was mapped against defined
criteria and a lifecycle model to establish current practice. Finally an analysis was
carried out to identify changes in sustainable practices in industry.
3.2 Data collection method
Recalling the different terminology used in the literature for the sustainable
manufacturing field, a set of keywords listed in Table 1 was used to gather
information from established databases of peer reviewed sources and selected web
sources.
Table 1: Keywords used for case studies collection.
Discipline Sector Area of
application
Filter cases Type of activity
sustainable
green
eco-friendly
environment*
clean
lean
low
zero
manufactur*
production
process
industry
Energy
waste
material
water
air
carbon
emission
case
practice
implement*
applicat*
reduc*
recycl*
reuse
recover*
conserv*
The keywords were collected from initial examination of peer reviewed
sources, trade journals and websites such as the environmental pages of brand name
manufacturers. It should be noted that there is a challenge to link the keywords
commonly used in general academic publications with the terminology used in the
detailed cases available that can be classed as relating to sustainable manufacture.
The selection of keywords in Table 1 describes the subject area. The keywords
from each of the five columns are included in searches. The first column contains
keywords describing the discipline, the second column identifies the sector, the third
column contains application keywords, the fourth filters publications reporting
application and the fifth contains the focus of the application. Different combinations
6
where used to obtain the raw list of cases before exclusion criteria were applied. For
the search string, the OR operator was used to group keywords within a column and
the AND operator used to group between columns.
Sources included were books from journal publishers, commercial academic
search engines, university catalogues, trade journals, academic conferences and
respected websites. The initial searches were based on relatively recent publications
(2000 to date). References from publications found on the initial searches were also
included resulting in older publications being included.
From the sources obtained exclusion criteria were applied. Conceptual
publications and those which could not be related to practice in companies were
removed. Secondly, those publications that had only anecdotal evidence of practice
were ignored (i.e. the evidence presented must be objective). Finally, those
publications with insufficient detail to make objective judgements of the type of
activity and its impact were removed. These exclusion criteria were applied in parallel
reducing the focus from the original many thousands of sources. The final list of cases
was then analysed in detail and used for the analysis presented here.
Sustainable manufacturing activity
Due to the complexity of cases, relevant categorisation was used to compare and
rationally assess the developments in sustainable manufacturing practices.
Data were first classified within five descriptive categories: sector, company
name, sustainable practice type, savings resulting from the practice and sustainable
practice description. An example is shown in Table 2. In order to perform a consistent
analysis, cases were then categorised according to area of improvement and benefits
drawn from the implementation of sustainable practices. The categorisation
considered two sets of criteria (primary and secondary) and the three pillars of
sustainable development (people, profit, planet). The primary criteria were to
objectively classify the data, the secondary criteria assessed the data against the
product lifecycle and environmental impact.
Table 2: Example of information extraction from the case studies.
Number Area Compa
ny
Activity/Type Savings Description
Case 1 Steel
industry
Weirton
Steel
Compressed Air
System
Improvements
Increase Production
at a Tin Mill
Reduced compressor shutdowns,
production downtime and product rejects
Better efficiency of the system lower
energy and maintenance costs
Installation of new
compressors
Leak reparation
Initial cost $246,000
Case 2 Automoti
ve glass
Visteon
Corp.
Millwater Pumping
System Optimization
Improves
3.2 GWh per year
$280,000 per year
Higher efficiency and lower demand for
process cooling water
Use of Variable Speed Drives to match
the system output to the plant's demand
more efficiently
Reduction of water treatment chemical
purchase/use
Renovation of the
pumping system
Initial cost: $350,000
Case 3 Metal
forging
Modern
Forge
Compressed Air
System Optimisation
Project improves
production at a
Metal Forging Plant
Lower energy use and lower maintenance
costs
Improved product quality
Improvement of the
compressed air system
Initial cost: $105,000
Case 4 Automoti
ve
aluminiu
m
AAP
Saint
Mary's
Aluminium Recycling
in after-market
aluminium
automotive wheels
Energy savings 15.6 Btu
Aluminium waste reduced from 8% to
1.5%
Cuttings oils now recycled
DOE's grant of $300,000
In-house chip reclamation
Advanced furnace with
better recovery and fewer
7
production cost savings: 1.60$ per wheel ($1.9M/yr) pollutants than the off-site
melting process
4.1 Primary criteria
Primary criteria listed in Table 3 were used to classify information drawn from the
cases to keep the maximum level of objectivity, namely:
Generic criteria that capture the cases dispersion in terms of location, date and
sector;
Criteria related to the publication to appreciate the pertinence and objectivity
of the cases;
Analytical criteria that enable discussion on the sustainable practices
themselves: what motivates the implementation, what is the focus of the
environmental impact, what are the benefits and how the savings are described
and measured (practice improvement focus).
Table 3: Detailed primary criteria types.
Type Criteria
Generic Geography
Year of the practice implementation
Industrial sector
Publication Type of publication
Year of publication
Focus of the publication
Analytical Motivation for implementation
Metrics of the savings
Benefits expressed
Practice improvement focus
4.2 Secondary criteria
Breaking down the last primary criterion above of ‘Practice improvement focus’,
secondary criteria were defined for the interpretation and analysis of industrial
practices as shown in Table 4. Two types of secondary criteria were used successively
to study the improvement practices in more detail:
1) ‘Environmental impact’ criteria which describe the environmental impact
addressed by the production process change:
oEnergy use reduction;
oAir emissions reduction/elimination (heat, solvent, carbon, ...);
oWater use reduction;
oWastewater emissions reduction/elimination;
oMaterial use reduction;
oMaterial waste reduction/elimination (solid waste, hazardous waste).
8
2) Under each ‘environmental impact’ criterion, six sub-criteria were defined as
CARDFS. The first four relate to the product lifecycle model and the last two
relate to the environment around the production system:
oComponent stage in the lifecycle;
oAssembling stage in the lifecycle;
oRecycling stage in the lifecycle;
oDown-cycling stage in the lifecycle;
oFacilities modification;
oServices to business or to the community.
Table 4: Examples of analysis using secondary criteria.
PRACTICE IMPROVEMENT FOCUS
Case #
Energy
use
Air
emissions Water use Wastewater Material
use
Material
wastes
c A d f c a r f s a r f s c A d f s c a d f c a d f s
1
2
3
4
5
6
Relating back to the literature review and Figure 2, C and A relate to the
Materials processor or manufacturer stage and R and D relate to the ‘Rs’ strategies.
Finally, F and S relate to the wider view of manufacturing of not simply production
technology but the ecosystem components that support or can exist in the same
system in the technosphere.
4.3 Benefits expressed categorisation against SD three pillars
To highlight the motivations for implementing sustainable practices, an analysis of the
benefits expressed was carried out, an example of which is shown in Table 5. These
benefits were distributed in areas that recall the three pillars of sustainable
development (SD): people, profit and planet. The criteria used for classifying the
benefit was as follows: that the major benefit was the highest or only claimed benefit;
the medium benefit related to a gain that was shown to be significant but not highest;
the lower benefit related to lesser and/or peripheral gain. A shaded differentiation
outlines the contribution of the benefits expressed to each area.
9
Table 5: Practical application of the analysis to case studies by interpreting the benefits
expressed in the cases.
Case no. People Profi
t
Plan
et
1
2 Major benefit
3 Medium benefit
4 Lower benefit
5
6
7
4.4 Mapping
The combination of different classifications against the primary and secondary criteria
provides a wide view of practices and options available for improvement. This
mapping allows the identification of current patterns in sustainable manufacturing.
Table 6 gives an example of mapping with a view of the complete table
including the descriptive categories, primary and secondary criteria, and the area(s) of
the expressed benefits.
Table 6: Example of industrial cases mapping.
Practice improvement focus Benefits
expressed
Case # Energy use Air
emissions
Water use Wastewate
r
Material
use
Material
waste
Peo
ple
Pr
ofi
t
Pla
net
c a d f c a d f c a d f c a d f c a d f c a d f
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
10
Findings
This section discusses the findings of the case analysis summarised in Appendix 1.
References for these cases are located in Appendix 2.
5.1 Literature challenges for the analysis
In general, the literature lacks sufficiently detailed companies cases on sustainable
manufacturing to conduct a mapping as described above. Many of the cases found
were from books dedicated to sustainable manufacturing and from environmental
organisation publications and membership organisations websites. However, there are
a growing number of conferences and projects reported in academia on sustainable
manufacturing that outline the practical applications of sustainable concepts.
In total 83 cases were selected based on the search strategy described earlier.
The number obtained and subsequently considered was lower than expected given the
breadth of the search terms used, the years covered and the level of anecdotal and
reported activity. The requirement for the detail of changes made and the benefits
obtained was highly influential in the actual number of cases selected for analysis. It
is therefore observed that the level of detailed reporting of actual work carried out in
manufacturing companies and the resulting benefits is low. Appendix 1 summarises
the cases against the environmental categories of energy, air emissions, water and
wastes.
The origin and benefits expressed in the cases examined are shown in Table 7
whilst Table 8 shows the sector and the improvement focus. A broad spread in terms
of geography, industrial sector and practice focus is evident. The benefits expressed
are notably skewed towards economics and environment.
Table 7: Geographical origin and expressed benefits of the cases.
People Profit Planet
All Major All Major All Major Total
Global 1 0 4 1 5 5 6
North America 4 0 20 16 20 9 25
South America 1 0 6 3 5 4 7
Europe 1 0 14 4 18 14 18
Africa 4 0 13 2 11 11 13
Asia 2 1 5 0 12 11 12
Oceania 0 0 1 0 2 2 2
Total 13 1 63 26 73 56 83
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Table 8: Sector and focus of the improvement work.
Sector and focus Energy
use
Air
emission
s
Water
use
Waste
water
Material
use
Material
waste
Number
of cases
Agriculture 3 1 2 3 2 2 6
Automotive 7 4 7 4 9 4 13
Aerospace 0 0 0 1 0 0 1
Cement 1 2 0 0 2 1 2
Chemical 3 4 1 1 2 4 5
Petroleum 1 0 0 1 1 2 3
Electrical goods 0 1 1 0 0 1 2
Electronic devices
and computer
1 1 1 1 0 1 2
Food and beverage 2 0 4 4 0 2 5
Oil and soap 0 0 1 1 2 0 2
Paper and printing 3 0 2 1 1 2 3
Wood Furniture 1 1 0 1 2 1 2
Textile 4 0 3 4 2 2 6
Metals 11 6 1 1 2 6 14
Casting 1 0 0 1 2 1 3
Machining 2 0 1 1 1 0 2
Non-specific 6 3 1 1 3 6 12
Totals 46 23 25 26 31 35 83
5.2 Improvement measurement
Manufacturers publish significant improvements in metrics at high level (such as
increased product quality, productivity, energy and water savings), and associated
economic savings, through the use of company annual reports and website summaries.
Understandably, it is typical that shallow or no details are given on how these
improvements are achieved.
Most of the metrics expressed are operational performance indicators (OPI),
which means that in most of the cases, progress towards sustainability has been
measured against processes, facilities and equipment performance (Starkey 1998).
Three different types of OPI have been identified:
Conventional operational performance metrics: productivity, efficiency,
product quality, maintenance rate, failure rate, etc.;
‘Operations’ impact’ environmental performance metrics: energy and water
use, solid waste and wastewater rate, pollutant emissions, etc.;
‘Prevention’ environmental performance metrics: potential for
disassembly/reuse/recycling.
Companies do measure their management performance and environmental
condition but these metrics have been noticed mostly for the cases related to
environmental organisation projects or when the environmental condition is necessary
for the business continuity (e.g. community impact rate). Environmental organisation
projects often focus on social benefits so management indicators such as job
creation/preservation are often expressed.
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Table 9 illustrates the results of the research in terms of metrics for sustainable
practices impact found. Most of the metrics can be classed as lagging, with few
leading metrics to indicate likely performance improvements in the future. This could
suggest that the infrastructure for sustainable manufacturing activities in companies
has yet to mature.
Table 9: Types of indicator and metrics expressed in the case studies.
Management performance
indicators (MPI)
Operational performance
indicators (OPI)
Environmental Condition
Indicators (ECI)
Profits/savings
Job preservation rate
Job creation
Employee satisfaction rate
Health & Safety results
Innovation potential
Space requirements
Productivity/efficiency
Energy use
Water use
Maintenance rate
Product quality
Solid waste rate
Reuse rate
Wastewater rate
Carbon/gas/ air emissions
rate
Hazardous products use
Failure rate
Potential for disassembly/
reuse/recycling
Wastewater treatment rate
Waste recovery rate
Heat losses rate
Hazardous sludge volume
Community impact rate
Noise level
5.3 Maturity of the field
Interestingly, the overall literature searched lacked descriptions of failures or practices
implementation shortfalls. This is in contrast to mature disciplines such as lean,
project management and enterprise resource planning (ERP) where papers often
describe implementation failures and quote project failure rates in double digit
percentages. Only industrial research will enable understanding of the issues that
companies can face when implementing sustainable practices. The area is not mature
enough to get both positive and negative feedback on sustainable practices
implementation.
5.4 Motivation for sustainable practices implementation
One important tendency observed is the economic motivation for reducing costs and
improving productivity. Many cases are also motivated by the environment and
society (government incentives, sector/customer pressure, environmental legislation,
new standards) resulting in companies integrating more and more sustainability in
their corporate strategy and ethics. This recalls again the three interrelated dimensions
of sustainability (people, planet, profit) and shows that companies are mostly moving
towards sustainability by compliance to societal changes and requirements.
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5.5 Implementation strategies
Implementation strategies of sustainable practices expressed in the cases match
Allwood (2005) and Seliger’s (2004) approaches and strategies for sustainable
manufacturing.
Table 10 summarises the results of the research in terms of common practices
employed by the companies towards sustainability that was earlier illustrated in Table
2. Results have been obtained by scoring using the frequency of practices for each
lifecycle stage in a particular environmental area. The columns relate to changes to
the CARDFS secondary criteria described earlier. Table 10 is drawn from the
summary of practices contained in cases found shown in Appendix 1. The table does
not present only where practices will appear; it presents where practices are more
commonly reported.
Table 10: Common implementation strategies highlighted from the research.
Modification
of sub-
Components
Modificatio
n
of
Assembly
process
Recycling Down-
cycling
Modification of
production
Facilities
Services to
businesses
or to
community
Improving energy use X X X X
Improving water use X X X
Improving material
use X X X X
Reducing air
emissions X
Reducing wastewater X X X
Reducing material
waste X X X X X
5.6 Benefits expressed
The ranking of the sustainable practices benefits expressed in the cases shows
environmental benefits are considered as most important benefits followed closely by
economic ones (see Table 7). Interestingly, social aspects are never expressed as
major benefits. When looking at the frequency of expressed benefits in the cases,
economic and environmental benefits are prevailing. It is noted from these cases that
financial outcomes from sustainable practices are predominant over corporate
citizenship motivations.
Discussion
Despite a thorough data collection method combining a broad range of keywords and
consistent databases, the literature does not contain significant numbers and complete
illustrations of sustainable practices in industry. Information is particularly deficient
regarding quantification of benefit, implementation difficulties and knowledge
management about sustainability in companies.
Knowledge in the sustainable manufacturing field is fragmented but unified
theories, generally accepted frameworks and models are developing. As there is a
growing interest in environmental concerns, environmental activities are now part of
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the many corporate strategies. The large range of terms and notions used in the
literature can negatively impact the discussion and knowledge shared among
researchers and practitioners (Abdul Rashid et al. 2008). Seliger et al. (2008)
emphasises the challenge of communication in sustainable manufacturing. This work
supports this view with a diverse range of terms being used in describing the cases. As
a result, there is an extensive use of terms like ‘eco’ or ‘green’ but there are currently
no standards concerning the terminology.
Cases from books, conferences and academia mostly refer to sustainable
manufacturing theoretical concepts as presented before in the literature of the field.
Cases presented by the business community itself describe practices only in a
technical and financial point of view; they infrequently recall the existing terminology
of sustainable manufacture used by academics. This difference can be explained by
the fact that sustainable manufacture is a new field spreading in academia and the
practitioner community but not yet adopted as a framework in the business
community.
The different cases showed that current practices for sustainability are aligned
with Allwood’s and Seliger’s approaches and strategies for sustainable manufacturing
even if the language is different from what used in the sustainable manufacturing field
literature. As a result, a categorisation of the current sustainable practices against the
existing frameworks could help guide companies new to the field.
From the analysis of the benefits expressed from sustainable practices
implementation, it appears that environmental impact reduction and economic
benefits predominate over social aspects. But details on how these improvements are
achieved remains to be further explored.
The key messages therefore to extract for this work for practice are:
There appears to be significant activity in the area of sustainable
manufacturing but this is not well documented by industry or academia.
Hence, practices need to be gained first hand from direct company contact as
well as use of literature.
Care needs to be exercised not to use narrow language when examining
sustainable manufacturing work as there is diversity in how the work is
labelled.
When considering the benefits for operations improvement, work in this area
as expected cites environmental impact as a primary motivation and this is
invariably supported by economic benefit. Social motivations are less
dominant.
There is a wealth of metrics for assessing the impact of sustainable
manufacturing activities. It should be noted that most are lagging indicators
with few examples of leading indicators to guide future work.
Conclusion
The introduction of sustainable manufacturing practices is clearly taking place within
industry. The translation of sustainable manufacturing principles into an operational
activity is a blind spot on which this research sheds light. Current sustainable
improvements reported are mainly focused on design, supply chain, technology and
15
waste avoidance activities and there has been little prior analysis of published
sustainable manufacturing activity.
This paper is an attempt to help manufacturers envisage examples of practice
and to help academics identify areas for future research by reviewing current literature
on sustainable manufacturing activities.
The first observation is the need for manufacturers and researchers to
document, analyse and publish more cases on the practice and benefits of sustainable
manufacturing. The use of common terminology between academics and practitioners
will assist in the accessibility of these cases.
The data collection was performed using a set of keywords covering the
subject over a wide range of industrial sectors. The size of the sample was not
representative enough to show sector specific trends in the industry practices. The
source of information mostly provided the outcomes of sustainable manufacturing
practice implementation rather than the means, with a certain bias due to the focus of
the organisation or the publication (energy/waste/water, managerial/technological,
etc.). This is illustrated through the annual reports and corporate websites for
companies showing the metrics but not necessarily the changes made and is supported
by analysis of the literature. The study revealed the lack of details on how companies
achieve the improvements reported. The metrics used are operation performance
indicators (OPI) which shows that it is possible to move towards sustainable
manufacturing. It was noted that the indicators tended to be lagging with few leading
indicators in evidence. Additionally, there were no reported cases of failure in the
implementation of sustainable manufacturing practices which could help others in
understanding the problems faced with implementation.
Word count to here: 5400 inc abstract and tables.
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18
Appendix 1. Categorisation of the practices obtained from the cases against environmental categories and potential strategies and tools
to address (source reference in appendix 2).
Environmental
category
Area of change Change practices Change focuses
highlighted from the
practices
Key strategies and tools
available
Energy
C: component . Material substitution: less weight, better efficiency
. New machining method
. Virtual development
. Manufacturing strategy
(product and process design)
. Losses
. Process efficiency
. Energy supply (source and
control)
. Process control
. Equipment (efficiency and
control)
. Housekeeping
. Industrial ecology: energy
audit
. Lean & green: value stream
mapping, Pareto, 5 why's
. Integrated view: modelling
tools
. Technology assessment
. Eco-balances
. Environmental indicators:
Operational Performance
Indicators
A: assembly . Renewable source of energy
. Energy capture in low pressure steam
. Elimination of bottlenecks
. Cleaning using an oil skimmer
. Adjust energy supply for varying load requirements
. Control of heat exchange and evaporation
. Process efficiency increased
. Process optimisation
. Energy baseline
. Better housekeeping
R: recycling . Reuse of steam condensate
. Energy reusing
D: downcycling . Recovery of steam condensate
F: facilities . Equipment upgrade for better efficiency
. Leakage reparation
. Computerized equipment
. High efficiency lamps, ballasts and motors
. Variable speed drives
. Installation of bare steam pipes
. Temperature controller
. Improved boiler efficiency by reducing air-fuel ratio
. Steam pump and piping network
. Steam insulation
. Briquetting technology
. Metering
S: services . Trading of waste to other business or local
community as input for their energy supply
19
Environmental
category
Area of change Change practices Change focuses highlighted
from the practices
Key strategies and tools
available
Air emissions
C: component . Virtual Development . High temperature
equipment
. Dust released
. Solvent use
. Heat released
. Mounting process
. Cooling process
. Manufacturing strategy
. Integrated view: simulation
tools (tracking)
. Technology assessment
. Environmental auditing
. Eco-balances
. Environmental indicators:
Operational Performance
Indicators
. Industrial ecology: emissions
inventory
. Lean & Green: Value stream
mapping
A: assembly . Replacement of CO2 per compressed air for cooling
parts
. Virtual development
R: recycling . Reuse of furnace gas
. Recycling of bypass dust
D: downcycling none
F: facilities . Solvent recovery system
. Filter
. Increase unit efficiency
. Improve furnace isolation
. Upgrade furnace
. Upgrade oven
. Replacement of modular type by rotary type of
electronic component in mounting machines
S: services . Piping of heat generated by buildings to local
community facilities
20
Environmenta
l category
Area of change Change practices Change focuses
highlighted from the
practices
Key strategies and tools
available
Water use and
wastewater
C: component . Virtual Development . Manufacturing strategy
. Process efficiency
. Hazardous material use
. Water management
. Wastewater management
. Equipment efficiency and
control
. Housekeeping
. Losses
. Industrial ecology: water
audit
. Integrated view: Modelling
and simulation tools (tracking)
. Lean & green: value stream
mapping
. Technology assessment
. Pollution prevention
techniques
. Eco-balances
. Environmental indicators:
Operational Performance
Indicators
A: assembly . Hazardous substances substitution or elimination
. Process optimisation
. Steam condensate collection
. Process change: segregation of the cooling water,
vacuum water and process water
. Water use efficiency increased
R: recycling . Mechanical vapour recompression
. Water recirculation
. Processing water reuse
. Reuse of steam condensate
. Pre-cleaning of parts with dirty solvents for limiting
the water use in a second cleaning process
. Recirculation of water for cooling and heating
D: downcycling . Water cleaning using an oil skimmer
. Anaerobic treatment of organic nutrients in
wastewater to produce biogas
. Filtration
F: facilities . Equipment upgrade
. Equipment efficiency increased
. Leakage reparation
. Equipment modification
. Current counter flow
. Automatic shut-off valves
. Centrifuge to reduce the water content of the sludge
. Visual controls and displays throughout the plant
S: services none
21
Environmental
category
Area of change Change practices Change focuses
highlighted from the
practices
Key strategies and tools
available
Material use
and waste
C: component . Consideration of disassembly, reuse and recycling
issues during product design
. Smaller material input before processing
. Virtual development
. Manufacturing strategy
(product and process
design)
. Housekeeping
. Waste management
. Process efficiency
. Equipment efficiency
. Hazardous material use
. Industrial ecology: emissions
inventory
. Waste audit
. Lean & green: value stream
mapping
. Integrated view: Modelling
tools & simulation tools
(tracking)
. Material flow analysis
. Life cycle
assessment/analysis
. Eco-balances
. Environmental indicators:
Operational Performance
Indicators
A: assembly . Material use efficiency increased
. Process optimisation
. Material substitution when hazardous
. Better housekeeping
R: recycling . Cutting oils recycling
. Scrap and slag reuse and recycling
. Solid waste recycling
. Sorting of the wastes
D: downcycling . Waste recovery system
. Treatment of the wastes
F: facilities . Preventive maintenance of the equipment for
limiting failures
. Closed loop material supply
. Waste collection system
. Equipment upgrades
. Visual controls and displays for increasing
employees' awareness
. On-site recycling
S: services . Trading of waste as input to other business or local
community (eco-industrial park)
22
Appendix 2. Reference list for case analysis.
The following list of references provides the sources for the cases listed in Appendix 1.
Sector Specific subject Year1Source
Aerospace Identification of
substitute Materials
1998 Dhooge, P., Glass, S. and Nimitz, J. (1998), Successful Environmentally Friendly, high Performance Substitute Materials for
Manufacturing and Facilities, SAE technical Paper 981872, Society of Automotive Engineers, USA.
Agriculture Process optimisation 2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Agriculture Reduction of milk
losses
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Agriculture Cleaner production in
the sugarcane
industry
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Agriculture Sugar cane 2006 Gunkel, G., Kosmol, J., Sobral, M., Rohn, H., Montenegro, S. and Aureliano, J., 2007. Sugar cane industry as a source of water
pollution - Case study on the situation in Ipojuca river, Pernambuco, Brazil. Water, air, and soil pollution, 180(1-4), 261-269.
Agriculture Leather 2003 Stoop, M.L.M., 2003. Water management of production systems optimised by environmentally oriented integral chain management:
Case study of leather manufacturing in developing countries. Technovation, 23(3), 265-278.
Agriculture Beet sugar 2006 Zbontar Zver, L. and Glavič, P., 2005. Water minimization in process industries: Case study in beet sugar plant. ̌Resources,
Conservation and Recycling, 43(2), 133-145.
Automotive Millwater Pumping
System Optimization
Improves
2003 Energy Efficiency & Renewable Energy, U.S. Department of Energy: http://www.osti.gov/glass/Best%20Practices
%20Documents/Assessment%20Case%20Studies/Millwater%20pumping%20system.pdf
Automotive Aluminium Recycling
in after-market
aluminium
automotive wheels
production
1998 California Energy Commission: http://www.energy.ca.gov/process/pubs/toolbook.pdf [last access 13/12/2010]
Automotive Industrial Heat-
Treating (carburizing)
1998 Energy Efficiency & Renewable Energy, U.S. Department of Energy: http://www.osti.gov/bridge/purl.cover.jsp?purl=/755966-
XRptCL/native/ [last access 13/12/2010]
Automotive Applying Design for
Environment (DfE)
methodology to Rapid
Manufacturing (RM)
2006 N Hopkinson, Y Gao, D J McAfee, 2006. Design for environment analyses applied to rapid manufacturing. Proc. IMechE Part D:
Journal of Automobile Engineering, 220 (10), 1363-1372
Automotive Cleaner production in
metal parts machining
processes
2007 Seliger, G. (2007), Sustainability in Manufacturing: Recovery of Resources in Product and Material Cycles, 1st ed, Springer Berlin
Heidelberg, Berlin, Germany
1 Year of the project or year the paper was written
23
Automotive Cleaner production in
a vehicle transmission
manufacturing
process
2007 Seliger, G. (2007), Sustainability in Manufacturing: Recovery of Resources in Product and Material Cycles, 1st ed, Springer Berlin
Heidelberg, Berlin, Germany
Automotive Cleaner production
for the assembly of a
camshaft drive
2007 Seliger, G. (2007), Sustainability in Manufacturing: Recovery of Resources in Product and Material Cycles, 1st ed, Springer Berlin
Heidelberg, Berlin, Germany
Automotive Caterpillar, Making
sustainable progress
possible
2008 International Conference on Sustainable Manufacturing 23-24 Sept. 2008 (OECD, Rochester, NY, USA):
http://www.oecd.org/dataoecd/47/4/41503487.pdf
Automotive General Motors,
Sustainable
manufacturing for
Future Automotive
Propulsion
Technologies
2008 International Conference on Sustainable Manufacturing 23-24 Sept. 2008 (OECD, Rochester, NY, USA):
http://www.oecd.org/dataoecd/46/47/41503423.pdf
Automotive Environmental Eco-
Efficient practices
2007 Business in the community: http://www.bitc.org.uk/resources/case_studies/afe1259_ford.html
Automotive Achieving zero waste
to landfill
2004 Business in the community: http://www.bitc.org.uk/resources/case_studies/afe256envtoyota.html
Automotive Sustainable Lean
Manufacturing
2004 Network for Business Innovation and Sustainability:
http://nbis.org/nbisresources/operations_product_service_management/lean_mfg_casestudy_genie.pdf
Automotive Forklift
manufacturing
2009 Kim, J., Park, K., Hwang, Y. and Park, I., 2010. Sustainable manufacturing: A case study of the forklift painting process.
International Journal of Production Research, 48(10), 3061-3078.
Casting Infrared Drying 1998 California Energy Commission: http://www.energy.ca.gov/process/pubs/toolbook.pdf [last access 13/12/2010]
Casting Cleaner production on
a casting
manufacturing
process
2007 Seliger, G. (2007), Sustainability in Manufacturing: Recovery of Resources in Product and Material Cycles, 1st ed, Springer Berlin
Heidelberg, Berlin, Germany
Casting Pollution prevention
in a zinc die casting
company
2002 Park, E., Enander, R. and Barnett, S. M. (2002), "Pollution prevention in a zinc die casting company: a 10-year case study", Journal
of Cleaner Production, vol. 10, no. 1, pp. 93-99.
Cement Cleaner production in
the cement industry
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Cement Envionmental impact
of cement production
2009 Kabir, G. and Madugu, A.I., 2010. Assessment of environmental impact on air quality by cement industry and mitigating measures:
A case study. Environmental monitoring and assessment, 160(1-4), 91-99.
Chemicals Re-engineered
Fertilizer Production
1998 American Council for an Energy-efficient Economy: http://www.aceee.org/P2/p2cases.htm [last access 31/05/2009]
Chemicals Saving Energy in the
Chemical Industry
1998 American Council for an Energy-Efficient Economy: http://www.aceee.org/P2/p2cases.htm [last access 31/05/2009]
24
Chemicals Fine chemical 2009 Wernet, G., Conradt, S., Isenring, H.P., Jiménez-González, C. and Hungerbühler, K., 2010. Life cycle assessment of fine chemical
production: a case study of pharmaceutical synthesis. International Journal of Life Cycle Assessment, 1-10.
Chemicals Soda ash (Chemicals) 2006 Kasikowski, T., Buczkowski, R., Cichosz, M. and Lemanowska, E., 2007. Combined distiller waste utilisation and combustion gases
desulphurisation method. The case study of soda-ash industry. Resources, Conservation and Recycling, 51(3), 665-690.
Chemicals Chemical factory
toxic release
2008 Yu, Q., Zhang, Y., Wang, X., Ma, W.C. and Chen, L.M., 2009. Safety distance assessment of industrial toxic releases based on
frequency and consequence: A case study in Shanghai, China. Journal of hazardous materials, 168(2-3), 955-961.
Electrical
goods
Cleaner production in
household appliance
manufacturing
processes
2007 Seliger, G. (2007), Sustainability in Manufacturing: Recovery of Resources in Product and Material Cycles, 1st ed, Springer Berlin
Heidelberg, Berlin, Germany
Electrical
goods
Panasonic, Reduction
of carbon emissions
by increasing the
productivity
2008 International Conference on Sustainable Manufacturing 23-24 Sept. 2008 (OECD, Rochester, NY, USA):
http://www.oecd.org/dataoecd/45/0/41508285.pdf
Electronic
devices and
computer
IBM cools data centre
with swimming pool
2008 Turton, S. (2008), "IBM cools data centre with swimming pool", PC Pro: computing in the real world, [Online], , accessed on: 15
june 2009 available at: http://www.pcpro.co.uk/news/184539/ibm-cools-data-centre-with-swimming-pool.html
Electronic
devices and
computer
Water Use and
Wastewater
Reduction
1998 Energy Efficiency & Renewable Energy, U.S. Department of Energy: http://www.osti.gov/bridge/purl.cover.jsp?purl=/663334-
Dr42De/webviewable/ [last access 13/12/2010]
Food and
beverage
Bioenergy recovery in
a brewery production
plant
1998 American Council for an Energy-Efficient Economy: http://www.aceee.org/P2/p2cases.htm [last access 31/05/2009]
New York State Department of Environmental Conservation, NYS Governor's Awards for Pollution Prevention:
http://www.dec.ny.gov/public/22539.html [last access 13/12/2010]
Food and
beverage
Conservation of water
and energy
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Food and
beverage
Water Recycling &
Treatment System
1998 California Energy Commission: http://www.energy.ca.gov/process/pubs/toolbook.pdf [last access 13/12/2010]
Food and
beverage
Distillery water use 2003 Saha, N.K., Balakrishnan, M. and Batra, V.S., 2005. Improving industrial water use: Case study for an Indian distillery. Resources,
Conservation and Recycling, 43(2), 163-174.
Food and
beverage
Food and cleaner
production
2003 Kupusovic, T., Midzic, S., Silajdzic, I. and Bjelavac, J., 2006. Cleaner production measures in small-scale slaughterhouse industry -
case study in Bosnia and Herzegovina. Journal of Cleaner Production, 15(4), 378-383.
Machining Aqueous Cleaning
System
1998 North Carolina Division of Pollution Prevention and Environmental Assistance: http://www.p2pays.org/ref/01/0056537.pdf [last
access 13/12/2010]
Machining Ultrasonically
Assisted Cutting of
Intractable Materials
NK Babitsky V, Mitrofanov A and Silberschmidt V, 2004. Ultrasonically assisted turning of aviation materials: simulations and
experimental study . Ultrasonics, 42 (1-9): 81-86.
Metals Compressed Air
System Improvements
Increase Production at
a Tin Mill
2000 Compressed Air Challenge, Library, Case Studies: http://www.compressedairchallenge.org/library/casestudies/weirtons.pdf
25
Metals Compressed Air
System Optimisation
Project improves
production at a Metal
Forging Plant
2000 Compressed Air Challenge, Library, Case Studies: http://www.compressedairchallenge.org/library/casestudies/moddr.pdf
Metals Innovation in the Die
Steel Forging
Industry
1998 California Energy Commission: http://www.energy.ca.gov/process/pubs/toolbook.pdf [last access 13/12/2010]
Metals Waste re-use:
Systems and
Technology for
Advanced Recycling
(STAR)
1998 North Carolina Division of Pollution Prevention and Environmental Assistance: http://www.p2pays.org/ref/02/01094.pdf [last access
13/12/2010]
Metals Fabricated Metal
Products
Manufacturer
1998 American Council for an Energy-Efficient Economy: http://www.aceee.org/P2/p2cases.htm [last access 31/05/2009]
Metals New Dispersion
Strengthened Low
Cost Ductile Cast Iron
for Light Weight
Components
(DILIGHT)
NK Loughborough University: http://wolftest.lboro.ac.uk/research/manufacturing-technology/SMART/sustainable-projects-students.htm
Metals Wire rods factory 2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Metals Cleaner production in
Aluminium Foundries
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Metals Cleaner production in
the Iron and steel
industry
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Metals Steel technologial
change and emissions
2004 Lutz, C., Meyer, B., Nathani, C. and Schleich, J., 2005. Endogenous technological change and emissions: The case of the German
steel industry. Energy Policy, 33(9), 1143-1154.
Metals Foundry cleaner
technology
2007 Pal, P., Sethi, G., Nath, A. and Swami, S., 2008. Towards cleaner technologies in small and micro enterprises: a process-based case
study of foundry industry in India. Journal of Cleaner Production, 16(12), 1264-1274.
Metals Steel eco-efficiency 2009 Van Caneghem, J., Block, C., Cramm, P., Mortier, R. and Vandecasteele, C., 2010. Improving eco-efficiency in the steel industry:
The ArcelorMittal Gent case. Journal of Cleaner Production, 18(8), 807-814.
Metals Toxicity in
aluminium production
2006 Koehler, D.A. and Spengler, J.D., 2007. The toxic release inventory: Fact or fiction? A case study of the primary aluminium industry.
Journal of environmental management, 85(2), 296-307.
Metals Reverse Logistics in
aluminium
2005 Logožar, K., Radonjič, G. and Bastič, M., 2006. Incorporation of reverse logistics model into in-plant recycling process: A case of
aluminium industry. Resources, Conservation and Recycling, 49(1), 49-67.
Non-specific Mexican 1965- Aguayo, F. and Gallagher, K.P., 2005. Economic reform, energy, and development: The case of Mexican manufacturing. Energy
26
manufacturing 1999
(published
2005)
Policy, 33(7), 829-837.
Non-specific Dry cleaning 2006 Altham, W., 2007. Benchmarking to trigger cleaner production in small businesses: dry-cleaning case study. Journal of Cleaner
Production, 15(8-9), 798-813.
Non-specific Industrial area
synergy
2008 Beers, D.V. and Biswas, W.K., 2008. A regional synergy approach to energy recovery: The case of the Kwinana industrial area,
Western Australia. Energy Conversion and Management, 49(11), 3051-3062.
Non-specific Indian manufacturing 2009 Mukherjee, K., 2010. Measuring energy efficiency in the context of an emerging economy: The case of indian manufacturing.
European Journal of Operational Research, 201(3), 933-941.
Non-specific Eco-industrial park
energy cogeneration
2008 Strafelt, F. and Yan, J., 2008. Case study of energy systems with gas turbine cogeneration technology for an eco-industrial park.
International Journal of Energy Research, 32(12), 1128-1135.
Non-specific Industrial area waste
management
2009 Tarantini, M., Loprieno, A.D., Cucchi, E. and Frenquellucci, F., 2009. Life Cycle Assessment of waste management systems in
Italian industrial areas: Case study of 1st Macrolotto of Prato. Energy, 34(5), 613-622.
Non-specific Water resource
protection
2001 Chour, V., 2001. Water resources protection today: End-of-pipe technology and cleaner production. Case study of the Czech Odra
River watershed.
Non-specific Thermal power
generation
2006 Murty, M.N., Kumar, S. and Dhavala, K.K., 2007. Measuring environmental efficiency of industry: A case study of thermal power
generation in India. Environmental and Resource Economics, 38(1), 31-50.
Non-specific Industrial ecosystem 2007 Okkonen, L., 2008. Applying industrial ecosystem indicators: Case of Pielinen Karelia, Finland. Clean Technologies and
Environmental Policy, 10(4), 327-339.
Non-specific Policies for waste
management
2009 Costa, I., Massard, G. and Agarwal, A., 2010. Waste management policies for industrial symbiosis development: case studies in
European countries. Journal of Cleaner Production, 18(8), 815-822.
Non-specific Industrial park waste
management
2006 Geng, Y., Zhu, Q. and Haight, M., 2007. Planning for integrated solid waste management at the industrial Park level: A case of
Tianjin, China. Waste Management, 27(1), 141-150.
Non-specific Regional bio-waste
management
2005 Lang, D.J., Binder, C.R., Stauffacher, M., Ziegler, C., Schleiss, K. and Scholz, R.W., 2006. Material and money flows as a means for
industry analysis of recycling schemes. A case study of regional bio-waste management. Resources, Conservation and Recycling,
49(2), 159-190.
Oil and soap Oil and fats recovery
from industrial
wastewater effluent
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Oil and soap Waste minimisation 2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Paper and
printing
Mechanical Vapor
Recompression Heat
Pump Recaptures
Steam
1998 Energy Efficiency & Renewable Energy, U.S. Department of Energy, Energy Matters, pp.2, September/October 1999:
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Paper and
printing
Experience on
Cleaner Production
Audit
2001 International Conference on Cleaner Production (Sept 2001, Beijing, China):
http://www.chinacp.org.cn/eng/cpconfer/iccp01/iccp13.html
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printing
Energy savings in
pulp and paper
2007 Laaksometsä, C., Axelsson, E., Berntsson, T. and Lundström, A., 2009. Energy savings combined with lignin extraction for
production increase: Case study at a eucalyptus mill in Portugal. Clean Technologies and Environmental Policy, 11(1), 77-82.
27
industry
Petroleum Cleaner production
for drill cuttings in
the petroleum sector
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Petroleum Refining and
petrochemicals
1997 Soji Adeyinko, J. and Rim-Rukeh, A., 1999. Effect of hydrogen peroxide on industrial waste water effluents: A case study of Warri
refining and petrochemical industry. Environmental monitoring and assessment, 59(3), 249-256.
Petroleum plastics and
packaging and the
furniture industries
2007 Russell, S.N. and Allwood, J.M., 2008. Environmental evaluation of localising production as a strategy for sustainable development:
a case study of two consumer goods in Jamaica. Journal of Cleaner Production, 16(13), 1327-1338.
Textile Variable Speed
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1998 Energy Efficiency & Renewable Energy, U.S. Department of Energy:
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Textile Replacement of the
sulfur black dyeing in
textile companies
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Textile Combining
preparatory processes
in textile companies
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Textile Conservation of water
and energy
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
Textile Automated Dye Bath
Reuse
1998 DOE Scientific and Technical Information: http://www.osti.gov/bridge/servlets/purl/751074-fDSCHD/webviewable/751074.pdf [last
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Textile Water conservation in
textile industry
2006 Nandy, T., Manekar, P., Dhodapkar, R., Pophali, G. and Devotta, S., 2007. Water conservation through implementation of
ultrafiltration and reverse osmosis system with recourse to recycling of effluent in textile industry-A case study. Resources,
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Wood
Furniture
Innovation in the
Printing Industry
1998 California Energy Commission: http://www.energy.ca.gov/process/pubs/toolbook.pdf [last access 13/12/2010]
Wood
Furniture
Waste and pollution
minimisation
2007 El-Haggar, S. (2007), Sustainable Industrial Design and Waste Management: Cradle-to-cradle for Sustainable Development, 1st ed,
Elsevier Academic Press, California, USA.
28
... International organizations universally recognize sustainability as a crucial part of development (Keeble, 1988) and develop numerous frameworks to measure the specific sustainability in manufacturing activities, quantifying environmental impacts as shown in Table 1. The practice of ECM in SM aims to reduce natural resource consumption, implement sustainable practices for production and assembly, and adopt the cradle-to-reincarnation principle with associated approaches (Sarkis and Rasheed, 1995) to measure the potential of corporate SM governance (Despeisse et al., 2012). However, ECM does not provide detailed improvement of processes, facilitates, and equipment based on the case study (Singh et al., 2015); EMS pursues preventing long-term damage from manufacturing systems by implementing systematic environmental governance program to promote environmental protection and value chain in enterprises (Massoud et al., 2011;van Berkel et al., 1999) although it is difficult to assess the specific measurements and continuous indicators due to human factors (Linton et al., 2007;Szymanski and Tiwari, 2004); PLCA has been incorporated into SM strategies, offering emerging research perspectives on the manufacturing sector's life cycle for quantifying the energy consumption indicators in SMEs (Heidrich and Tiwary, 2013) while producing featured products despite ignoring other initiatives towards sustainable circular economy (Toniolo et al., 2023). ...
... The use of lagging indicators for post-process tracking of outcomes in ECM resulting from manufacturing processes and operation performance indicators (OPIs) to measure the likelihood that a company will implement SM has contributed to subsequent research in academia (Despeisse et al., 2012). ...
... There is a lack of detailed case studies tracking current sustainability measures in the manufacturing sector (Despeisse et al., 2012) and a failure to provide specific recommendations for improving the performance of processes, facilities and equipment required for sustainability . ...
Article
The growing public concern about sustainable development has increased interest in exploring sustainable machining alternatives. However, the absence of a widely accepted method for evaluating the environmental impact of machining processes and a thorough understanding of the requirements for achieving sustainable development has created a pressing need for integrated assessment models. This study addresses this need by proposing a novel sustainable performance model for evaluating machining processes based on a thorough understanding of economic and environmental sustainability and employing text mining technology and grey correlation analysis. By weighting keyword frequencies in a text mining approach, the model identifies the key factors influencing the development of machining processes toward economic and environmental sustainability, improving the objectivity of sustainable development assessment indexes. To validate the proposed model feasibility, a case study is conducted using existing data from a typical machining process, confirming the effectiveness of the assessment model. The model presented in this study provides a scientific framework for assessing sustainable development in the machining field and a valuable foundation for decision-making that considers both economic and environmental sustainability in machining practices.
... Concerning practices in the social domain, the following are highlighted: Satisfying employees' basic needs and promoting their quality of life (Linnenluecke, et al., 2009); Respect for human rights and those of employees (Russel and Millar, 2014;Lankoski, 2008); Employees' sensitisation, education and training with regard to sustainability (Russel and Millar;Klewitz and Hansen, 2014;Rusinko, 2007); Collaborators' involvement in social responsibility actions (Klewitz and Hansen, 2014); Firm's involvement in voluntary activities (Russel and Millar, 2014;Littig and Grieÿler, 2005); Creation of a code of conduct and business ethics (Klewitz and Hansen, 2014;Despeisse et al., 2012); Gender equality (Russel and Millar, 2014;Littig and Grieÿler, 2005); Use of local suppliers (Klewitz and Hansen, 2014). ...
... In the scope of environmental practices, the following are highlighted: Use of natural resources and ecological material, namely by substituting non-sustainable resources with sustainable ones, non-renewables with renewables, toxic resources with non-toxic ones (Klewitz and Hansen, 2014;Despeisse et al., 2012); More efficient resource consumption, namely through reducing consumption of energy, raw and other materials (Viesi et al., 2017;Klewitz and Hansen, 2014); Despeisse et al., 2012); Investing in more efficient equipment and technology and substituting less efficient equipment (Klewitz and Hansen, 2014); Implementing new production methods (Franco and Rodrigues, 2021;Lans et al., 2014;Klewitz and Hansen, 2014); Waste management (handling; recycling; disposal), particularly associated with production excess, dangerous material, waste water, effluent and sewage control (Klewitz and Hansen, 2014); Developing new products or services that are more sustainable, durable and longer-lasting (Franco and Rodrigues, 2021;Zeng, 2018;Lans et al., 2014;Klewitz and Hansen, 2014); Adopting systems and tools of environmental management, prioritising ISO 14001 and EMAS certification (Nulkar, 2018;Klewitz and Hansen, 2014;Despeisse et al., 2012) Investing in R&D activities (Klewitz and Hansen, 2014); Concentrating on more sustainable supply chains, for example, self-supply via vertical integration, local or regional supply chains that ensure proximity in access to resources and selection of suppliers (Nulkar, 2018;Klewitz and Hansen, 2014;Despeisse et al., 2012); Concentrating on logistic solutions with less impact on the environment, by choosing means of transport, fleet management and distribution channels that promote more sustainability in associated operations (Klewitz and Hansen, 2014). ...
... In the scope of environmental practices, the following are highlighted: Use of natural resources and ecological material, namely by substituting non-sustainable resources with sustainable ones, non-renewables with renewables, toxic resources with non-toxic ones (Klewitz and Hansen, 2014;Despeisse et al., 2012); More efficient resource consumption, namely through reducing consumption of energy, raw and other materials (Viesi et al., 2017;Klewitz and Hansen, 2014); Despeisse et al., 2012); Investing in more efficient equipment and technology and substituting less efficient equipment (Klewitz and Hansen, 2014); Implementing new production methods (Franco and Rodrigues, 2021;Lans et al., 2014;Klewitz and Hansen, 2014); Waste management (handling; recycling; disposal), particularly associated with production excess, dangerous material, waste water, effluent and sewage control (Klewitz and Hansen, 2014); Developing new products or services that are more sustainable, durable and longer-lasting (Franco and Rodrigues, 2021;Zeng, 2018;Lans et al., 2014;Klewitz and Hansen, 2014); Adopting systems and tools of environmental management, prioritising ISO 14001 and EMAS certification (Nulkar, 2018;Klewitz and Hansen, 2014;Despeisse et al., 2012) Investing in R&D activities (Klewitz and Hansen, 2014); Concentrating on more sustainable supply chains, for example, self-supply via vertical integration, local or regional supply chains that ensure proximity in access to resources and selection of suppliers (Nulkar, 2018;Klewitz and Hansen, 2014;Despeisse et al., 2012); Concentrating on logistic solutions with less impact on the environment, by choosing means of transport, fleet management and distribution channels that promote more sustainability in associated operations (Klewitz and Hansen, 2014). ...
Article
Purpose: This study aims to understand the sustainable development of small and medium-sized enterprises (SMEs), analysing their current practices in the social, environmental and economic domain. Design/methodology/approach: To fulfil this objective, an exploratory, qualitative approach was adopted, using the multiple case study methodology and focusing on 8 cases (SMEs) in Portugal. Data were collected through interviews, since this technique allows proximity and interaction with decision-makers and those responsible for firms’ sustainability. Findings: From content analysis of the interviews held, the results show SMEs are aware of, and committed to sustainability, and that the external context and some of its particularities have a significant impact on their sustainable development. These SMEs undertake various practices of a social, environmental and economic nature, highlighting especially environmental ones such as efficient resource consumption, using more sustainable resources, recycling waste and waste management. Practical implications: This study contributes greater knowledge of the phenomenon of SMEs’ sustainable development and identifies practical examples that could increase this firm segment’s awareness of the importance of sustainable practices associated with developing their business. Originality/value: In this study, new and innovative sustainability practices are presented in in the SMEs. We can underline that this study contributes to reinforcing the theory about the topic investigated, by adding knowledge about sustainable development in the SME context. It deepens knowledge in this scientific area, which can be spread in the scientific community and among SMEs.
... The goal of SM is to achieve a balance between economic growth, environmental preservation and social responsibility (Machado et al., 2020). This involves adopting cleaner production technologies, reducing energy consumption, optimizing material usage, minimizing waste generation and promoting recycling and reuse (Despeisse et al., 2012). SM also encompasses ethical considerations such as fair labor practices, social equity and community engagement (Sharma et al., 2020b). ...
Article
Full-text available
Purpose-With ever-increasing global concerns over environmental degradation and resource scarcity, the need for sustainable manufacturing (SM) practices has become paramount. Industry 5.0 (I5.0), the latest paradigm in the industrial revolution, emphasizes the integration of advanced technologies with human capabilities to achieve sustainable and socially responsible production systems. This paper aims to provide a comprehensive analysis of the role of I5.0 in enabling SM. Furthermore, the review discusses the integration of sustainable practices into the core of I5.0. Design/methodology/approach-The systematic literature review (SLR) method is adopted to: explore the understanding of I5.0 and SM; understand the role of I5.0 in addressing sustainability challenges, including resource optimization, waste reduction, energy efficiency and ethical considerations and propose a framework for effective implementation of the I5.0 concept in manufacturing enterprises. Findings-The concept of I5.0 represents a progressive step forward from previous industrial revolutions, emphasizing the integration of advanced technologies with a focus on sustainability. I5.0 offers opportunities to optimize resource usage and minimize environmental impact. Through the integration of automation, artificial intelligence (AI) and big data analytics (BDA), manufacturers can enhance process efficiency, reduce waste and implement proactive sustainability measures. By embracing I5.0 and incorporating SM practices, industries can move towards a more resource-efficient, environmentally friendly and socially responsible manufacturing paradigm. Research limitations/implications-The findings presented in this article have several implications including the changing role of the workforce, skills requirements and the need for ethical considerations for SM, highlighting the need for interdisciplinary collaborations, policy support and stakeholder engagement to realize its full potential. Originality/value-This article aims to stand on an unbiased assessment to ascertain the landscape occupied by the role of I5.0 in driving sustainability in the manufacturing sector. In addition, the proposed framework will serve as a basis for the effective implementation of I5.0 for SM.
... The vision of the zero impact factory defines the overall strategic agenda and defines the overall strategic goal of "zero impact". It is based on the Group environmental mission statement [73] and takes current sustainability concepts such as the planetary boundary framework [2], the UN SDGs [5] and current scientific literature in the field of sustainable manufacturing (e.g., [6,20,76,77]) into consideration. The strategic vision articulates the aim for the strategic environmental transformation and is defined as "The vision of the "Zero Impact Factory" describes a factory that produces in a climate-, resource-and environmentally friendly manner and thus avoids environmental impacts in vehicle and component production." ...
Article
Full-text available
The current exceeding of six out of nine planetary boundaries requires a significant transition of human societies towards absolute sustainability. Industrial manufacturing systems were and still are an important motor for socio-economic development but at the cost of a significant negative impact on the biosphere. Current concepts in absolute sustainability and sustainable manufacturing provide solutions for sustainability transitions in industry, but various methodological, technical and procedural challenges arise during their adaptation in industrial practice. The development and operationalization of a “zero impact factory” strategy by Volkswagen Group has identified various implementational challenges, which are discussed in this article. First, an overview of motivations for “zero impact” transformations in industry are pointed out. Second, relevant aspects for the strategic management of sustainability transitions in manufacturing companies are highlighted based on a literature analysis. Third, the strategy development process is explained based on a systematic structure, which includes design-thinking principles for sustainability transitions of large technical systems such as factories in global manufacturing systems. Fourth, the developed strategy content is presented, including (1) the strategy vision, (2) the defined quantified “zero impact” goals, (3) a system model and a prototype of a zero impact factory, (4) the developed “Impact Points” and the “Site Checklist” methods (for evaluating the environmental transformation of a factory) and (5) the definition of processes for strategic management during strategy operationalization. Finally, various organizational challenges and opportunities are pointed out, which are considered novel insights from industrial practice and relevant for the science-based strategic management within automotive companies and other global industrial manufacturing organizations, as well for advancing sustainability concepts in applied industrial science.
... Reconciling bottom-up KPIs with organizational strategies and top-down indicators is also a concern and can result in siloed treatment of sustainability performance [20]. Bottom-up indicators also tend to be compliance-driven and are typically lagging indicators; relatively few leading indicators exist for proactive improvement of sustainability performance [23]. In this regard, it is important to note that bottom-up indicators are typically inventorybased KPIs and evaluate the operational performance of manufacturing systems (e.g., efficiency, productivity, and quality). ...
Article
Full-text available
With growing environmental concerns and regulatory requirements, manufacturers are increasingly required to monitor and reduce the environmental impacts of their production processes. Despite increasing digitalization and data-collection capabilities, manufacturers are challenged in collecting the right data and framing process improvement targets. To address this challenge, this paper presents a bottom-up methodology based on the life cycle assessment for identifying performance indicators with the goal of monitoring and reducing the overall environmental impacts of a manufacturing process. More specifically, process performance indicators are defined as a set of controllable process parameters, and their suitability for sustainability monitoring is evaluated based on their sensitivity, measurability, actionability, reliability, timeliness, and human-centricity with respect to a chosen environmental impact category. The bottom-up formulation of process performance indicators is demonstrated through a real-world case study on an infeed centerless grinding process in a large manufacturing company. Results from the case study show that the process performance indicators with regards to climate change impacts included (i) reduction in grinding time, (ii) reduction in total grinding power, (iii) reduction in sparkout time, and (iv) increase in batch size.
... The current study's objective is to address the aforementioned research questions. Although the field of sustainable manufacturing is one that is fast emerging, there aren't many reliable reports on how prevalent it is currently among business operations (Despeisse et al., 2012). Therefore, a thorough detailed literature review is conducted to find the key elements that would motivate firms to adopt MTO strategy for achieving competitive advantage and sustainable manufacturing. ...
Article
Full-text available
In order to minimise the adverse impacts on the environment, manufacturers, policymakers, and society have all been interested in sustainable manufacturing. Several factors related to Configurable Product, Customer Need, Emerging Technology, Information Technology, Market Performance, Organisation Readiness are being studied by the researchers in this process. Make To Order (MTO), as an approach towards management of manufacturing helps to reduce the over production and thus wastage of the items and helps in sustainable manufacturing along with improving the competitiveness of the organisation. The goal of this study is constructing a sustainability model using a MTO manufacturing system. From the responses of structured questionnaires, PLS-SEM (SMART PLS 4), i.e. Partial Least Squares approach to structural equation modelling has been used to develop the model and determine the strength of the relation between items. The empirical findings demonstrate that all the approaches have a significant effect on MTO manufacturing system. Competitive Advantage acts as a mediator for the relationship between MTO and Sustainable manufacturing. The current literature on sustainable manufacturing initiatives has been extended and improved by these findings, and give researchers a fresh angle from which to further explore this idea.
... However, manufacturing industries, to adopt environmentally sustainable practices, have to face transformations such as using fewer material and energy resources, increasing their productivity, changing production models with the transformation of products into production factors through recycling, cleaner production, adopt business models based on sustainable solutions, replace toxic and nonrenewable materials with non-toxic and renewable materials (Despeisse et al., 2012;Piyathanavong et al., 2019). This transformation can be driven by adopting green innovations (Wang & Yang, 2021). ...
Article
Manufacturing companies have come under pressure to reduce their negative environmental impact. In response, these companies have implemented environmentally sustainable practices in their organizations and adopted green innovations. The present study aims to analyze: (i) whether environmentally sustainable behaviors followed in manufacturing small and media-sized enterprises (SME) encourage the adoption of green product/service innovation, green process innovation, and green organizational innovation and (ii) the main difficulties/constraints felt by SME managers in adopting both environmental sustainable practices and green innovations. An online questionnaire was used to collect data from a sample of 3184 manufacturing SMEs. The quantitative analysis was performed using the Partial Least Square (PLS) method. The results reveal that companies' previously pro-environmental practices positively influenced the adoption of green innovations. Following environmentally sustainable practices was positively associated with adopting (by decreasing order): green process innovation, green product/service innovation and green organizational innovation.
... While these approaches employ indicators within LCA methods to assess sustainability, combining them with supportive techniques like Data Envelopment Analysis (DEA) and Multidimensional Comparative Analysis (MDCA) allows for predictive decision-making on sustainability (Pope et al., 2017) and assessing eco-efficiency (Kluczek and Gladysz, 2020). However, sustainability measures in manufacturing often concentrate on process efficiency improvements, overlooking energy issues and minimizing the role of the social dimension (Despeisse et al., 2012). While many energy technologies are examined independently for social or environmental indicators (Dong and Hauschild, 2017), selecting the most relevant indicators for assessing sustainability across sectors or technologies remains a challenge. ...
Article
Purpose-This study aims to empirically assess the influence of supply chain capabilities and total quality management on sustainable supply chain performance, factoring in the role of leadership and the moderating impact of institutional pressures. Design/methodology/approach-The researchers designed a self-administered survey, garnering responses from 278 participants. Preliminary analyses addressed nonresponse bias, examining assumptions like homoscedasticity and data normality. Confirmatory factor analysis was employed to ensure reliability and construct validity before hypothesis testing. Regression outcomes corroborate all posited assumptions, further strengthening the extant literature. Findings-The research outcomes demonstrate the positive association between supply chain capabilities and TQM and sustainable supply chain performance, particularly under institutional pressure. Data from the cement manufacturing sector further corroborated these findings. This study lends empirical support to the tenets of institutional theory. Originality/value-The presented model delineates how leadership impacts TQM and supply chain capabilities to amplify sustainable supply chain outcomes. Incorporating institutional pressure as a moderating variable introduces a fresh and enlightening dimension to the discussion.
Book
Full-text available
From 1995 to 2006, the German National Science Foundation (DFG) has granted support for the collaborative research centre (Sfb 281) on disassembly factories for the recovery of resources in product and material cycles. Setting up economical and ecological criteria for life cycle engineering, developing software tools in design and planning for ease of disassembly and recycling, implementing processes and equipment for remanufacturing and logistics, and identifying enabling technologies for a change from cradle-to-grave to cycle economy have been essential pathes of research. The perspective of dramatic increase in global resource consumption exceeding ecological limits has continuously drawn initially mere manufacturing research into the reference frame of sustainability. Consequently increasing the use productivity of resources and the equity of wealth distribution among mankind as a global community have been identified as challenges for engineering to cope with. This book is a kind of final report on Sfb 281 results gained in 12 years of research on sustainability in manufacturing at the Technical University of Berlin. This outcome is supplemented by selected contributions of external research partners from Brazil, China, Denmark, Japan and USA. New processes in remanufacturing as cleaning by laser and prototypical realizations of disassembly systems for different products e.g. washing machines, mobile phones or car engines are presented. The paradigm change in manufacturing from how to produce products most efficiently into how to avoid producing products while still maintaining customer satisfaction and corporate profits is addressed. Teaching and learning in a global university environment are identified as powerful means to overcome the barriers of established thinking habits in societal institutions thus coping with the challenge of sustainability.
Article
Designing products and processes for the environment with a view towards recycling is considered. This includes computers and electronic equipment as well as cars. The most efficient, practical strategy for manufacturing plants is source reduction - eliminating waste and byproducts by eliminating the material that creates them. Problem plastics recycling and dismantling economics are discussed.
Chapter
Cycle economy as a paradigm for industry in the 21st century aims at economically and responsibly dealing with our limited resources. The overall objective is to provide more use with fewer resources. Adaptation of products through maintenance, repair, refurbishing, modernisation, upgrading and downgrading, increase and reduction as well as rearranging aid in improving the use-productivity of resources. Disassembly and reassembly contribute significantly towards this objective. Knowledge about kind, number, structure and condition of products as well as continuous access to products assist in decreasing the expenses of adaptation.
Article
Sustainable Industrial Design and Waste Management was inspired by the need to have a text that enveloped awareness and solutions to the ongoing issues and concerns of waste generated from industry. The development of science and technology has increased human capacity to extract resources from nature and it is only recently that industries are being held accountable for the detrimental effects the waste they produce has on the environment. Increased governmental research, regulation and corporate accountability are digging up issues pertaining to pollution control and waste treatment and environmental protection. The traditional approach for clinical waste, agricultural waste, industrial waste, and municipal waste are depleting our natural resources. The main objective of this book is to conserve the natural resources by approaching 100 % full utilization of all types of wastes by cradle to - cradle concepts, using Industrial Ecology methodology documented with case studies. Sustainable development and environmental protection cannot be achieved without establishing the concept of industrial ecology. The main tools necessary for establishing Industrial Ecology and sustainable development will be covered in the book. The concept of industrial ecology will help the industrial system to be managed and operated more or less like a natural ecosystem hence causing as less damage as possible to the surrounding environment. *Numerous case studies allow the reader to adapt concepts according to personal interest/field *Reveals innovative technologies for the conservation of natural resources *The only book which provides an integrated approach for sustainable development including tools, methodology, and indicators for sustainable development.
Article
Sustainable design and manufacturing must address economic, societal, and environmental dimensions simultaneously over the product life cycle, e.g., manufacturing, use, and end-of-life. While decision support toob have been developed to assist designers in creating more sustainable products, there is a dearth of tools for addressing the sustainability impacts of manufacturing during engineering design. To respond to this need, this paper examinee how designers and planners can address key sustainable manufacturing measures such as energy use, resource consumption, waste production, and occupational health. As an illustration, the functional and life cycle performance of several alternatives for a steel component are analyzed. A sensitivity analysis is performed to identify the product and process variables with the greatest effect on the overall life Cycle impact. Finally, the analysis considers how changes in the product/process design impact production economics and measures of sustainable performance.
Article
This paper explores relationships between lean manufacturing practices, environmental management (e.g., environmental management practices and environmental performance) and business performance outcomes (e.g., market and financial performance). The hypothesized relationships of this model are tested with data collected from 309 international manufacturing firms (IMSS IV) by using AMOS. The findings suggest that prior lean manufacturing experiences are positively related to environmental management practices. Environmental management practices alone are negatively related to market and financial performance. However, improved environmental performance substantially reduces the negative impact of environmental management practices on market and financial performance. The paper provides empirical evidences with large sample size that environmental management practices become an important mediating variable to resolve the conflicts between lean manufacturing and environmental performance. Additional contextual analyses suggest that differences exist in terms of the strengths and statistical significance of some of the proposed relationships. Thus, for effective implementation of environmental management, firms need to measure environmental performance through which the impact of environmental management on other business performance outcomes is examined.