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Unsteady skin friction experimentation in a large diameter pipe

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Abstract and Figures

Experimental data for the validation of theoretical models of unsteady skin friction are limited and are available only for a few low Reynolds number flow cases. There is a strong need for detailed measurements in flows at high Reynolds numbers. In addition, there is a need for a wider range of well-controlled acceleration/deceleration rates and detailed visualization of flow structure and profiles. To address these needs, a large-scale pipeline apparatus at Deltares, Delft, The Netherlands, has been used for unsteady skin friction experiments including acceleration, deceleration and acoustic resonance tests. The apparatus consists of a constant head tank, a horizontal 200 mm diameter pipe of changeable length (44 to 49 metres) and a control valve at the downstream end. In addition to standard instrumentation, two distinctive instruments have been used: hot-film wall shear stress sensors ("direct" measurement of wall shear stress) and a PIV set-up for measurement of unsteady flow profiles. This paper describes the test rig, the instrumentation layout and the test programme. Finally, some initial test results are presented and discussed.
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Hydraulic Machinery and Systems, October 14-16, 2009, Brno, Czech Republic
* Corresponding author: Litostroj Power d.o.o., Litostrojska 50, 1000 Ljubljana, Slovenia, phone: +386 1 5824
284, fax: +386 1 5824 174, email: anton.bergant@litostrojpower.eu
UNSTEADY SKIN FRICTION EXPERIMENTATION IN A
LARGE DIAMETER PIPE
Alan VARDY
University of Dundee, Scotland
Anton BERGANT
*
Litostroj Power d.o.o., Slovenia
Shuisheng HE, Chanchala ARIYARATNE
University of Aberdeen, Scotland
Tiit KOPPEL, Ivar ANNUS
Tallinn University of Technology, Estonia
Arris TIJSSELING, Qingzhi HOU
Eindhoven University of Technology, The Netherlands
ABSTRACT
Experimental data for the validation of theoretical models of unsteady skin friction are limited and are
available only for a few low Reynolds number flow cases. There is a strong need for detailed
measurements in flows at high Reynolds numbers. In addition, there is a need for a wider range of
well-controlled acceleration/deceleration rates and detailed visualization of flow structure and profiles.
To address these needs, a large-scale pipeline apparatus at Deltares, Delft, The Netherlands, has been
used for unsteady skin friction experiments including acceleration, deceleration and acoustic
resonance tests. The apparatus consists of a constant head tank, a horizontal 200 mm diameter pipe of
changeable length (44 to 49 metres) and a control valve at the downstream end. In addition to standard
instrumentation, two distinctive instruments have been used: hot-film wall shear stress sensors
("direct" measurement of wall shear stress) and a PIV set-up for measurement of unsteady flow
profiles. This paper describes the test rig, the instrumentation layout and the test programme. Finally,
some initial test results are presented and discussed.
KEYWORDS
Pipeline; Accelerating flow; Decelerating flow; Oscillatory flow; Unsteady skin friction.
1. INTRODUCTION
Unsteady flows in pipes and ducts are the source of many unwanted phenomena in engineering
practice. Water hammer caused by relatively sudden events such as valve closure, pump failure
and water turbine emergency shut-down has been responsible for numerous pipe failures (e.g. in
water, waste water, oil-hydraulic and hydro-power systems) and for unacceptable noise in
workplaces. On a larger scale, pressure transients in railway tunnels are a continuing source of
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discomfort to passengers on trains. Pressure transients are not always bad, however. They can
also be used beneficially, e.g. in methods for leak detection in water supply networks and oil
pipelines, and in the good old hydraulic ram.
Friction and consequential damping in unsteady flows can significantly reduce the harmful
effects of some pressure transients and can have a strong influence on behaviour close to
resonance. It is well known that the classical approach [1], [2] suffers from a lack of damping
of pressure waves, leading to conservative results. Unsteady skin friction distorts the shapes of
wave fronts. As a consequence, phase shifts are introduced in measurements of pressure
amplitudes. Unsteady skin friction is crucial in the evolution of pressure wavefronts propagating
along railway tunnels. It has a decisive influence on the wavefront steepening process that
determines whether unacceptable sonic booms will occur. It is clear that the magnitude of
unsteady friction in one-dimesional (1-D) bulk flow depends on the system under analysis.
Unsteady friction arises from extra losses associated with the 2-D (and sometimes 3-D) nature of
unsteady velocity profiles. If turbulence is considered, unsteady friction is always a 3-D problem;
however, modelling either 2-D or 3-D cases is computationally intensive [3]. It is desirable to
have a model that takes into account higher dimensional velocity profile behaviour, but that can
be implemented efficiently in 1-D models. A number of unsteady friction models have been
reviewed in the literature [4], [5]. In engineering practice, two distinct models are used for the
simulation of unsteady friction in 1-D analyses of unsteady flow, i.e. the Brunone et al. model
[6] and the Zielke model [7]. The simpler Brunone et al. model assumes that the amplitude of the
phenomenon scales with the instantaneous acceleration of the liquid. However, the range of
applicability of this model, and the values of some necessary empirical coefficients, need to
be more clearly established [8]. The more complex Zielke model (quasi-2-D weighting function
model) is based on instantaneous and weighted past velocity profiles (history effects). Weighting
functions have been developed theoretically for transient laminar flow [7] and for transient
turbulent flow [9], [10]. This approach offers potential for use without the need for (new)
empirical data. The above models cannot yet be considered complete. For the 1-D model, it is
not yet known how to make reliable estimates of the necessary empirical coefficients. For the
quasi-2-D model, the key unknown is the underlying frozen-viscosity distribution that is, at
best, only approximately valid and, even then, only for short times. In some simple flows (e.g.
uniform acceleration), neither method predicts the sign of the unsteady component of friction
reliably, let alone its amplitude. To address this, we need a better understanding of the actual
behaviour of unsteady friction in different types of flow.
Developers and users of unsteady skin friction models need full-scale data with which to
compare their models. Unfortunately, experimental data for validation are limited and are
available only for a few low Reynolds number flow cases. There is a strong need for detailed
measurements in flows at higher Reynolds numbers. In addition, there is a need for a wider
range of well-controlled acceleration/deceleration rates and detailed visualization of flow
structure and profiles. To address these needs, a large-scale pipeline apparatus at Deltares,
Delft, The Netherlands, has been used for unsteady skin friction experiments including
acceleration, deceleration and acoustic resonance tests. The apparatus consists of a constant
head tank at the upstream end (head of 25 metres), a horizontal 200 mm diameter pipe of
changeable length (44 to 49 metres) and a control valve at the downstream end. A globe type
control valve connected to a high head tank has been used for acceleration and deceleration
tests. A frequency-controlled rotating valve discharging into the open atmosphere has been
used for resonance tests. In addition to standard instrumentation, two distinctive instruments
have been used: hot-film wall shear stress sensors ("direct" measurement of wall shear stress)
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and a PIV set-up for the measurement of unsteady flow profiles. This paper describes the test
rig, the instrumentation and the test programme. Finally, some initial test results are presented
and discussed.
2. TEST RIG AND INSTRUMENTATION LAYOUTS
A large-scale pipeline apparatus, where large scale implies large Reynolds numbers (up to
400,000), has been used for the unsteady skin friction experiments. The horizontal steel
pipeline has an internal diameter of 206 mm, changeable length (44 m to 49 metres) and is
supplied from a 25 m head reservoir at its upstream end (see Figs.1 and 2).
Upstream-end
constant head tank
M
M
M
Large compressed
air reservoir
Fast operating
on/off valve
Vent valve
Exit valve
Flow
straightener
Downstream-end
pressurized tank
M
Control valve
Inlet valve
PIV box
Electromagnetic
flowmeter
Horizontal steel pipeline:
- diameter D = 206 mm
- length L = 44 m
x = L
x = 0. m
Fig.1 Test rig for accelerating & decelerating flows
Three types of transient turbulent flow have been investigated in the apparatus:
(1) non-reversing accelerating & decelerating flow
(2) reversing accelerating & decelerating flow
(3) oscillatory (pulsating) flow (including resonance & water hammer tests)
For non-reversing and reversing acceleration & deceleration flows, the pipe has a length of
44 m - see Fig.1. The downstream-end high-head tank is vented for non-reversing flow tests
(atmospheric pressure). Acceleration from zero flow and ramp-up & ramp-down flows are
controlled by a downstream-end globe type valve (initially by a butterfly type valve). The
reversing accelerating & decelerating flows are controlled by the pressurized downstream-end
tank instead of by the globe valve. Transient events are induced by opening of a fast operating
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on/off valve (Fig.1). The pressure gradient accelerates an initially zero flow or decelerates
(and possibly reverses) an initially steady state flow.
Upstream-end
constant head tank
M
Frequency-controlled
rotating valve
Inlet valve
PIV box
Electromagnetic
flowmeter
Horizontal steel pipeline:
- diameter D = 206 mm
- length L = 49 m
x = 0. m
x = L
Fig.2 Test rig for oscillatory (pulsating) flow
The apparatus has been modified for oscillatory (pulsating) flow tests. The pipe has a length
of 49 m - see Fig.2. The key element is a rotating valve that generates harmonically
oscillating flow rates and pressures. A Svingen type frequency-controlled rotating valve is
used in the apparatus [11]. The valve consists of an end-flange with a sluice gate and a teflon
disc driven by a frequency-controlled electromotor (5 kW). The frequency of oscillation can
be varied between 3 and 100 Hz. At a constant head upstream-end tank, the flow rate
amplitude is adjusted by the opening of the sluice gate (maximum opening 800 mm
2
) and the
amplitude of the disc (10 mm in our tests). In addition, water hammer tests can be performed
in this oscillatory flow apparatus. A 25 mm diameter ball is installed at the end-flange of the
oscillating valve. In this case, the sluice gate is closed and the water hammer event is initiated
by rapid closure of the ball valve (for the oscillating flow tests, the ball valve is closed).
2.1 Instrumentation
The instruments used for unsteady skin friction measurements have been carefully selected
(accuracy, frequency response) and calibrated prior to and after the dynamic measurements.
The sampling frequency for each continuously measured quantity (except PIV) was f
s
=
1,000 Hz. For high Reynolds number cases, the high-speed PIV camera was set to record at a
frequency of f
s
= 3,000 Hz, whereas for lower Reynolds number cases, it was f
s
= 2,000 Hz
and f
s
= 1,000 Hz.
The layout of dynamic instruments in the test section for non-reversing and reversing
acceleration & deceleration flows is depicted in Fig.3. The following quantities have been
measured continuously (pipe length L = 44 m):
- valve position
- pressure (close to the downstream end valve (app. 1/10 of the pipe length from the control
valve), close to the PIV box (app. 1/4 of the pipe length from the control valve) and app. 2/5
of the pipe length from the control valve)
- velocity profile (PIV box)
- wall shear stress (6 sensors; 3 at the PIV box and 3 app. 1 m upstream of the PIV box)
- differential pressure (length between the taps is app. 3/10 of the pipe length)
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- water temperature
- flow rate (2 electromagnetic flowmeters at 2/3 of pipe length from the control valve)
- flow direction (reversing flow tests only)
- differential pressure between the downstream-end pressurized tank and the pipe (reversing
flow tests only)
M
Pressure
Shear stresses
Velocity profile
Horizontal steel pipeline:
- diameter D = 206 mm
- length L = 44 m
* reversing flow tests only
x/L = 1
x/L = 9/10x/L = 3/4x/L = 3/5
x/L = 0
x/L = 1/3
Pressure Pressure
Differential
pressure*
Valve
position
Flow direction*
Flow rate
Temperature
Flow
straightener
Differential pressure
Fig.3 Layout of dynamic instruments in test section for non-reversing and reversing acceleration &
deceleration flows
Pressures were measured by strain-gauge pressure transducers. PIV measurements were
carried out using a high-speed camera and a powerful laser for lighting. The camera was
adjusted so that it covered nearly the pipe radius (from the top of the pipe to the centre). The
size of a window used was 512×1024 pixels. For high Reynolds number cases, the laser was
set to the maximum power. For lower Reynolds number cases, the power was decreased.
Hydrogen bubbles were used for seeding. They were produced by an electrified rod inserted
in the flow at the upstream side as close as possible to the Perspex box. One PC was dedicated
to the PIV measurements using special software DaVis 8.0. The wall shear stress
τ
w
was
measured at three equidistant circumferential positions at two axial locations along the
pipeline. The discharge was measured by a fast response electromagnetic flowmeter.
The layout of the dynamic instruments in the test section for oscillatory (pulsating) flow is
depicted in Fig.4. The following quantities have been measured continuously (pipe length L =
49 m):
- pressure at the valve
- pressure at PIV box (4/13 of pipe length from the rotating valve)
- pressure at electromagnetic flowmeter (3/5 of pipe length from the rotating valve)
- pressure at the upstream end
- velocity profile (PIV box)
- wall shear stress (6 sensors; 3 at the PIV box and 3 app. 1 m upstream of the PIV box)
- differential pressure
- water temperature
- flow rate (electromagnetic flowmeter at 3/5 of pipe length from the rotating valve)
- pipe vibrations (displacement transducer close to the PIV box)
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M
Horizontal steel pipeline:
- diameter D = 206 mm
- length L = 49 m
x/L = 1
x/L = 0
x/L = 2/5
x/L = 9/13
Displacement
Pressure
Shear stresses
Velocity profile
Pressure
Pressure
Pressure
Flow rate
Temperature
Differential pressure (steady state tests only)
x/L = 19/25 x/L = 26/27
Fig.4 Layout of dynamic instruments in test section for oscillatory (pulsating) flow
Pressures were measured by piezoelectric pressure transducers and pipe displacements were
measured by a laser-Doppler displacement transducer.
3. TEST PROGRAMME
A comprehensive test programme on unsteady skin friction in a large-scale pipeline apparatus
(Figs.1 and 2) was carried out in 2008. Three types of experimental runs were performed
including acceleration, deceleration and acoustic resonance (oscillatory flow) tests.
In the first test period the non-reversing accelerating & decelerating flow tests were
performed in the rig for decelerating & accelerating flows (Fig.1). These include:
(1) Acceleration from zero flow: Re from 0 to 400,000 (Re = Reynolds number: Re = VD/
ν
;
V = instantaneous average flow velocity, D = pipe diameter,
ν
= kinematic viscosity)
(2) Acceleration from an initially steady turbulent flow:
Re from {10,000 to 30,000} to {120,000 to 220,000}
(3) Deceleration from an initially steady turbulent flow:
Re from {25,000 to 60,000} to {3,000 to 15,000}
The non-reversing type flows were controlled by the downstream-end globe type valve.
Next two types of reversing accelerating & decelerating flow tests were carried out in the test
rig shown in Fig.1:
(1) Acceleration from zero flow: pressure difference between the downstream-end pressurized
tank and the pipe p from 5 to 420 kPa
(2) Deceleration from an initially steady turbulent flow: Re from {50,000 and 300,000};
pressure difference between the downstream-end pressurized tank and the pipe p from 5
to 420 kPa
These flows were controlled by the pressure difference between the downstream-end
pressurized tank and the pipeline.
Oscillatory (pulsating) flow tests including water hammer tests have been performed in the
test rig shown in Fig.2. These include:
(1) Quasi-steady tests (slowly rotating the valve by hand): Re
ave
= 22,000
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(Re
ave
= V
ave
D/
ν
; V
ave
= average flow velocity per cycle)
(2) Oscillatory flow tests (oscillating valve): Re
ave
= 22,000
(The frequency of oscillation varied between 3 and 100 Hz.)
(3) Water hammer tests (rapid closure of 1 inch valve): Re
0
= 25,000
(Re
0
= V
0
D/
ν
; V
0
= initial (steady-state) average flow velocity)
In quasi-steady and oscillatory flow tests the opening of the sluice gate varied between
80 mm
2
(minimum) and 240 mm
2
(maximum). The sluice gate was closed for water hammer
tests. Water hammer events were initiated by rapid manual closure of the ball valve that was
mounted at the end-flange of the rotating (oscillating) valve.
4. UNSTEADY FRICTION TESTS
This section presents initial results of measurements that have been processed and analysed.
The case study deals with uniformly accelerating flow from initial Re
0
= 11,700 to final Re
f
=
114,400. The acceleration was achieved using a downstream-end globe control valve (Fig.1).
The time period for flow ramp-up was T
up
= 10.75 s. Measurements of two key quantities, the
wall shear stress
τ
w
and the axial flow velocity profile V (y,t) (y = distance in radial direction;
at pipe wall: y = 0 mm), are presented and discussed.
4.1 Wall Shear Stress Results
Shear stress (hotfilm) sensors were calibrated using pressure measured for a series of steady
flows by a differential pressure transducer. The calibration was checked with that of flow
measurement using the Haaland equation [12]. The results shown are ensemble-averaged
values of 125 careful repetitions of the flow excursion.
Fig.5 Ensemble-averaged wall shear stress (
τ
w
) and RMS variation of wall shear stress (RMS
τ
w
) for
ramp-up flow case (Re
0
= 11,700; Re
f
= 114,400; T
up
= 10.75 s): 1 – at PIV box; 2 – 1 m upstream
of the PIV box; qs – quasi-steady.
Examination of shear stresses at the PIV box (
τ
w1
) and 1 m upstream of the box (
τ
w2
) (both
stresses are measured at the same circumferential position) reveals that the wall shear stress in
the unsteady flow initially over-responds to the acceleration compared to the quasi-steady
stress (
τ
wqs
). This effect can be seen at time of about 11 seconds - see Fig.5(a). It should be
noted that the quasi-steady curve is based on measurements in steady flow for over ten
different flow rates. Thereafter, the increase in the wall shear stress reduces and it eventually
becomes less than the quasi-steady value. Later, there is a second rapid rise in the wall shear
stress and it approaches the quasi-steady values again. This variation was analysed and
discussed in a paper by He et al. [5] with the use of RANS CFD data, and it is the result of the
opposing effects of inertia and delays in turbulence response. Fig.5(b) provides further
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evidence of the frozen turbulence response predicted in [5]: RMS of IJ
w
shows little response
up to a time of about 19 seconds; then it increases rapidly as turbulence starts to respond. The
sudden increase in the wall shear stress is observed shortly after this.
4.2 Particle Image Velocimetry Results
Particle image velocimetry (PIV) was carried out on 29 of the repeats for the case considered.
Due to the large scale of the apparatus it was necessary to use localized seeding (hydrogen
bubbles). The PIV data have been carefully processed and filtered to reduce noise and
erroneous flow vectors. In Fig.6 ‘tt’ indicates time-steps as time progresses (ǻtt = 20
corresponds to 0.4 s). The value of y in Fig.6 indicates the distance from the wall as a
proportion of the pipe area that was photographed. At tt = 40, the flow is steady (Re = 11,700)
- just before the onset of acceleration.
Fig.6 Ensemble-averaged velocity profile (V ) and RMS of velocity (RMS V) for ramp-up flow case
(Re
0
= 11,700; Re
f
= 114,400; T
up
= 10.75 s): ǻtt = 20 corresponds to 0.4 s.
Fig.6(a) illustrates the velocity profile obtained from PIV at different instances during the
acceleration. The shape of the velocity profile in the core remains practically unchanged for a
long duration of time. On the other hand, near-wall velocity increases with high velocity
gradients evolving immediately. The RMS variation of velocity in Fig.6(b) shows that there is
a slow increase in the core region of the flow. Near the wall, at y § 1 mm, there is a rapid
increase which appears to propagate outwards as time progresses in Fig.6(b). The bulk flow
acceleration causes the velocity in the core to increase at a constant rate. However, near the
wall the no-slip condition at the wall causes large velocity gradients. With time, the influence
of the wall constraint slowly propagates towards the pipe core. Turbulence first responds in an
annular near-wall region and this production response propagates away from the wall as the
velocity profile responds to the no-slip condition [5]. The imposed acceleration in this
particular case is relatively high and therefore little response is observed in turbulence away
from the wall region. The turbulence production and propagation delays are large here.
5. CONCLUSIONS
Developers and users of unsteady skin friction models need full-scale data with which to
compare their models. Unfortunately, experimental data for validation are limited and are
available only for a few low Reynolds number flow cases. This research focuses on detailed
measurements in flows at higher Reynolds numbers. A large-scale pipeline apparatus at
Deltares, Delft, The Netherlands, has been used for unsteady skin friction experiments
including acceleration, deceleration and acoustic resonance tests. Two distinctive instruments
have been used: hot-film wall shear stress sensors ("direct" measurement of wall shear stress)
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and a PIV set-up for measurement of unsteady flow profiles. The case study dealing with
uniformly accelerating flow clearly shows the effect of unsteadiness on wall shear stresses
and velocity profiles, which are significantly different from the classical quasi-steady flow
results.
6. ACKNOWLEDGEMENTS
The project Unsteady friction in pipes and ducts carried out at Deltares, Delft, The
Netherlands, was partially funded through EC-HYDRALAB III Contract 022441 (R113) by
the European Union and their support is gratefully acknowledged. The authors would
especially like to thank the research and technical staff of Deltares for their efforts in
constructing the apparatus.
7. REFERENCES
[1] Wylie, E.B., Streeter, V.L.: Fluid Transients in Systems. Prentice Hall. Englewood
Cliffs. 1993.
[2] Bergant, A., Tijsseling, A.S., Vítkovský, J.P., Covas, D.I.C., Simpson, A.R., Lambert,
M.F.: Parameters Affecting Water-Hammer Wave Attenuation, Shape and Timing-Part
1: Mathematical Tools & Part 2: Case Studies. Journal of Hydraulic Research. IAHR.
46. 2008. pp. 373-381 & 382-391.
[3] Abreu, J., de Almeida, A.B.: Timescale Behaviour of the Wall Shear Stress in Unsteady
Laminar Pipe Flows. Journal of Hydraulic Engineering. ASCE. 135. 2009. pp. 415-424.
[4] Bergant, A., Simpson, A.R., Vítkovský, J.P.: Developments in Unsteady Flow Friction
Modelling. Journal of Hydraulic Research. IAHR. 39. 2001. pp. 249-257.
[5] He, S., Ariyaratne, C., Vardy, A.E.: A Computational Study of Wall Friction and
Turbulence Dynamics in Accelerating Pipe Flows. Computers & Fluids. 37. 2008. pp.
674-689.
[6] Brunone, B., Golia, U.M., Greco, M.: Modelling of Fast Transients by Numerical
Methods. International Meeting on Hydraulic Transients with Column Separation. 9th
Round Table. IAHR. 1999. pp. 215-222.
[7] Zielke, W.: Frequency-Dependent Friction in Transient Pipe Flow. Journal of Basic
Engineering. ASME. 90. 1968. pp. 109-115.
[8] Bughazem, M.B., Anderson, A.: Investigation of an Unsteady Friction Model for
Waterhammer and Column Separation. Pressure Surges. Safe Design and Operation of
Industrial Pipe Systems. BHR Group. 2000. pp. 483-498.
[9] Vardy, A.E., Brown, J.M.B.: Transient Turbulent Friction in Smooth Pipe Flows.
Journal of Sound and Vibration. 259. 2003. pp. 1011-1036.
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[10] Vardy, A.E., Brown, J.M.B.: Transient Turbulent Friction in Fully-Rough Pipe Flows.
Journal of Sound and Vibration. 270. 2004. pp. 233-257.
[11] Svingen, B.: Fluid Structure Interaction in Piping Systems. PhD thesis. NTNU
Trondheim. 1996.
[12] Haaland, S.E.: Simple and Explicit Formulas for the Friction Factor in Turbulent Pipe
Flow. Journal of Fluids Engineering. ASME. 105. 1983. pp. 89-90.
8. NOMENCLATURE
D (m) pipe diameter V (m.s
-1
) average flow velocity
f
s
(Hz) sampling frequency x (m) axial distance
L (m) length y (m) radial distance
Re (-) Reynolds number p (Pa) pressure difference
T
up
(s) ramp-up time tt (-) ‘tt’ interval
t (s) time
ν
(m
2
.s
-1
) kinematic viscosity
tt (-) number of time steps
τ
w
(Pa) wall shear stress
V (m.s
-1
) flow velocity
Subscripts:
ave average per cycle 0 initial conditions
f final 1 at PIV box
qs quasi-steady 2 1 m up. of PIV box
Abbreviations:
PIV particle image veloc. RMS root mean square
9. APPENDIX: Errors in Vardy & Brown, J Hyd Engrg, ASCE (2007): 133(11),
1219-1228
The authors wish to draw attention to two errors and an omission in a recent paper by Vardy & Brown
on unsteady skin friction. The errors are not fundamental to the main purpose of the paper, but they
have the potential to cause unnecessary wasted time for researchers using the results of the paper in
detail.
Error-1: The coefficients listed after Eq.17 on page 1226 are incorrect. Correct values are given in
J Hyd Engrg, ASCE (2009): 135(1), 71.
Error-2: The graphs presented in Fig 2a are labelled Re = 10
8
, 10
7
, 10
6
, 10
5
, 10
4
, 10
3
. Unfortunately,
the data used to draw these graphs were taken from the wrong columns of a spreadsheet. The graphs
shown in the figure are actually for Re = 10
7.5
, 10
6.5
, 10
5.5
, 10
4.5
, 10
3.5
, 10
2.5
. This error applies to
Fig 2a only. The graphs shown in Fig 2b are labelled correctly.
Omission: Graphical results are presented for a very large range of roughnesses up to k
s
/D = 0.1
and for a large range of Reynolds numbers - up to Re = 10
8
. In addition, interpolation formulae are
presented to enable the data to be used in computer software. However, the limits of validity of the
interpolation formulae are not detailed. The authors consider the formulae to be sufficient for practical
purposes over the whole range presented. Note, however, that the accuracy of the B** formulae
reduces slightly at very small and very large values of k
s
/D, especially at very large Reynolds
numbers.
... This study is a preliminary analysis of acoustic resonance tests carried out at Deltares, Delft, The Netherlands, within the framework of the European Hydralab III programme [1]. The (idealised) test system is a 50 m long pipeline of 200 mm diameter that is discharging water from a 25 m high reservoir through an 800 mm 2 orifice to the open atmosphere, as sketched in Fig.1. ...
... Typical frequency-controlled valve designs among others include a servo-valve unit [10], a sirentype valve [11] and a unit with variable periphery disc [12]. In the Hydralab III project [1] a Svingen-type rotating disc [13] has been used, which is described by the orifice equation below. The Svingen-type valve has been proved to be a costeffective device of simple and robust design (with negligible FSI effects on the pipe test section). ...
... The reservoir-pipe-orifice system is simulated with the following input data: pipe length L = 50 m, wave speed c = 1250 m/s, pipe flow area A = 31416 mm 2 , orifice area A or,0 = 800 mm 2 , discharge coefficient C d = 0.6, orifice cover fraction α = 0.2, reservoir pressure P res = 2.5 bar, mass density ρ = 1000 kg/m 3 and friction factor λ f = 0. These values correspond to an idealised laboratory system [1] with pipe inner diameter D = 200 mm, wall thickness e = 6 mm and the reservoir water-level H res ≈ 25 m above the elevation of the pipe's central axis. The small end effect included in L eff = 50.05 ...
Conference Paper
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The fundamentals of oscillating flow in a reservoir-pipe-orifice system are revisited in a theoretical study related to acoustic resonance experiments carried out in a large-scale pipeline. Four different types of system excitation are considered: forcing velocity, forcing pressure, linear oscillating resistance and nonlinear oscillating resistance. Analytical solutions are given for the periodic responses to the first three excitations. Analytical and numerical results for the large-scale pipeline are presented and some peculiarities are discussed.
... The "λ" in Eq. (5) is the steady friction factor, "Dh" is the tunnel hydraulic diameter, and "c" represents the speed of sound. The friction parameter "fs" is obtained from Darcy-Weisbach empirical relation widely used in the modelling of pipe flows Brown 1995, 2000;Vardy et al. 2009). However, the frequency dependent friction term "fus" accounts for the cumulative effect of instantaneous accelerations over a relatively long period of time. ...
... It was therefore crucial to include unsteady friction in the current study to understand the characteristics of the wave, right from its initial stage of formation to propagation and until the end of the tunnel length. The form that Brown (1995, 2000) and Vardy et al. (2009) developed for the frequencydependent friction term has been extensively applied and accepted. In the current study the unsteady friction term "fus" from Vardy and Brown (2000) was evoked once again (Eq. ...
Article
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The parameters of the compression wave propagating in a railway tunnel are significantly influenced by the large ambient air temperature variation throughout the year. High-speed train entering a railway tunnel produces a wave of finite amplitude to propagate at sonic speed. The wave attenuates while propagation through viscous dissipation and inertial forces nonlinearly steepen the wave. As a result of the dependence of sound speed on air temperature, the wave characteristics are altered with changing temperature. Therefore, it is crucial to comprehend the impact of ambient air temperature on the properties of the compression wave in order to construct an aero-acoustically ideal railway tunnel system. The method of characteristics (MOC) has been used to solve Euler equations with steady and unsteady friction parameters in the current study. According to the findings, wave attenuation ratio is reducing along the tunnel length, and gradient is rising as train speed increases. The case study illustrates the key distance within a tunnel where the steepening ratio is at its highest point. This critical tunnel length is estimated to be 65 times the tunnel hydraulic diameter (300 km/h) for a particular air temperature (T = 323 K), and it decreases by 15% for a 70 K reduction (323K to 253K) in temperature. Similarly, the critical length falls by 40% for greater train speeds (500 km/h).
... Pulsating pipe flow is composed of a non-zero mean flow component and a periodic ( Hz. This work was part of the EU project Unsteady friction in pipes and ducts (Vardy et al. 2009). Results of two distinctive runs, including a hydraulic resonance case with oscillating frequency fex = 5 Hz and a non-resonance case with fex = 10.1 Hz are presented and discussed in this paper. ...
... The reservoir-pipeline-oscillating valve MOC model (Wylie and Streeter 1993) produces cross-sectional averaged pressure (or head) and velocity (or discharge). (Vardy et al. 2009). In this paper the pulsating flow tests are analyzed with an emphasis on the hydraulic resonance effects. ...
Conference Paper
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An industrial-scale pipeline apparatus has been used for pulsating flow tests. The apparatus consisted of a constant-head tank, a horizontal 200-mm-diameter 49-m-long pipe and an oscillating valve at its downstream end. Pulsating flow tests have been performed with an average flow at Reynolds number of about 22,000. When one of the excitation frequencies met the liquid system's natural frequency, the system went into resonance. Results for two distinctive runs are presented and discussed in this paper: (1) resonance case with oscillating frequency of 5 Hz and (2) a non-resonance case with frequency of 10.1 Hz. Multi-dimensional flow simulations have been performed to better understand the flow phenomena.
... Velocity profiles have been measured during transient events (Jönsson, 1991, Westerweel et al., 1996, Brunone et al., 2000, Nowak, 2002, Vardy et al., 2009, Brunone and Berni, 2010, Liu et al., 2011, Brito et al., 2014. Measurement of the instantaneous velocity profiles is very difficult particularly in region close to the pipe wall (i.e., in the viscous sublayer). ...
... Local velocity profiles have been measured using non-intrusive techniques such as: i) UDV , Brunone et al., 2000, Nowak, 2002, Brunone and Berni, 2010; ii) Particle Image Velocimetry (PIV) (Westerweel et al., 1996, Vardy et al., 2009, Liu et al., 2011, Brito et al., 2014 and iii) ...
Thesis
The current research aims to a better understanding of the dynamics of the hydraulic transient in pressurized pipes by means of Computational Fluid Dynamics, validated with experimental data and also, to contribute to the development of more accurate/robust unsteady friction formulations. The research work was approached through both experimental data analysis and numerical modelling. The experimental data analysis consisted of a data collection programme in a copper pipe rig, assembled at the Laboratory of Hydraulics and Environment (LHE) at Instituto Superior Técnico (IST), aiming at the collection of reliable data for the validation and testing of the numerical model. The numerical modelling used a CFD software, ANSYS Fluent, to describe the three-dimensional nature of the flow in cylindrical tubes (i.e. pipes). The methodology followed in the modelling process includes four main steps. The first step was learning how to use the CFD software through practical application in the rapid filling of a water pipeline containing entrapped air. Results of this analysis allow the estimation of maximum transient pressures and the critical air pocket size for a given range of initial conditions. The second step was the mesh independence analysis developed for cylindrical tubes (pipes) for steady state conditions by the combination of the mesh sizes in the axial, circumferential and radial directions. Results were evaluated by the comparison with exact or semi-empirical solutions. The most efficient meshes are defined as the ones with the best compromise between maximum accuracy and the minimum computational effort. The third step was the comparison of numerical and experimental data for the hydraulic transient considering two valve manoeuvres: the ideal-instantaneous manoeuvre and the real manoeuvre of the downstream valve (a hyperbolic type closure). Complementary, an extensive analysis of the inversion of the velocity profile is carried out for the ideal-instantaneous valve closure. Finally, the comparison of 3D CFD numerical results with the existing unsteady friction formulations used in one-dimensional (1D) solvers is carried out. The research is concluded with the summary of main findings and recommendations for future research. The main results achieved are the following: i) novel formulations for the prediction of maximum pressures associated with air pockets in rapid filling; ii) the most efficient meshes for cylindrical geometries described by dimensionless parameter; iii) the vortex sheet generation and development; iv) a better understanding of hydraulic parameters’ variation during transients (i.e., the wall shear stress, the pressure-head, the mean velocity, local and convective accelerations); v) identification of the strong dependence of unsteady friction on the past-time history of local accelerations for low Reynolds numbers (mean velocity and local/convective accelerations of a single time step are not sufficient to describe energy dissipation); and vi) insights towards the development of unsteady frictions formulations to increase the accuracy of the 1D hydraulic transient solvers.
... Instead, the key is to be able to recognise it in physical measurements. In practice, this has to be done at second-hand through measurements of pressures because shear stresses are almost never measured directly except in highly specialised laboratory experiments designed expressly for this purpose (e.g., Shuy [5], Vardy et al. [8]). Figure 2 shows well-known experimental measurements obtained by Holmboe [6] in a reservoir-pipe-valve system. ...
Article
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Various potential causes of damping of pressure waves in water-hammer-like flows are discussed, with special attention being paid to their qualitative influences on measured pressure histories. A particular purpose is to highlight complications encountered when attempting to interpret causes of unexpected behaviour in pipe systems. For clarity, each potential cause of damping is considered in isolation even though two or more could exist simultaneously in real systems and could even interact. The main phenomena considered herein are skin friction, visco-elasticity, bubbly flows and porous pipe linings. All of these cause dispersive behaviour that can lead to continual reductions in pressure amplitudes. However, not all are dissipative and, in such cases, the possibility of pressure amplification also exists. A similar issue is discussed in the context of fluid–structure interactions. Consideration is also given to wavefront superpositions that can have a strong influence on pressure histories, especially in relatively short pipes that are commonly necessary in laboratory experiments. For completeness, attention is drawn towards numerical damping in simulations and to a physical phenomenon that has previously been wrongly cited as a cause of significant damping.
... This work is part of the scientific programme "Unsteady friction in pipes and ducts" [3] which refers to the onedimensional (1D) mathematical modelling of skin friction in unsteady pipe flow. In (quasi-)steady 1D models skin friction is a function of flow rate only, but in many unsteady friction models it is a function of both flow rate and flow acceleration (or pressure gradient). ...
Conference Paper
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Acoustic resonance in liquid-filled pipe systems is an undesirable phenomenon that cannot always be prevented. It causes noise, vibration, fatigue, instability, and it may lead to damage of hydraulic machinery and pipe supports. If possible, resonance should be anticipated in the design process and be part of the hydraulic-transients analysis. This paper describes acoustic resonance tests carried out at Deltares, Delft, The Netherlands, within the framework of the European Hydralab III programme. The test system is a 49 m long pipeline of 206 mm diameter that is discharging water from a 24 m high reservoir through a 240 mm2 orifice to the open atmosphere. The outflow is partly interrupted by a rotating disc which generates flow disturbances at a fixed frequency in the range 1.5 Hz to 100 Hz. In previous studies [1, 2] a similar system was analysed theoretically. Herein experimental data are presented and interpreted. Steady oscillatory behaviour is inferred from pressures measured at four different positions along the pipeline. Heavy pipe vibration during resonance was observed (visually and audibly) and recorded by a displacement transducer.
Article
A compression wave is generated due to a piston effect as a high-speed train enters a railway tunnel. The compression wave propagates ahead of the train at local speed of sound. As it propagates along the tunnel, the wall friction causes the wave front to distort during this process. The distortion of the wave could be distinctly characterized by the peak over pressure attenuation, waveform steepening, and wavelength widening. The characteristics of the propagating wave strongly depend on the friction factor, train to tunnel blockage ratio, and train speed. The propagation characteristics of compression wave can have a great impact on the train aerodynamics as well as the micro-pressure wave emitted from the exit of tunnel. Hence, it is extremely important to understand the propagation characteristics of a compression wave in a railway tunnel. In the current study, one-dimensional Euler equations with steady and unsteady friction considering the roughness of the tunnel wall have been solved using the method of characteristics. The effect of the blockage ratio and train speed is studied here in detail. The obtained data depicts non-linear distortion of the compression wave to be noticeably higher for the case of higher blockage ratio. The peak over pressure attenuation decreases along the tunnel length, and the waveform steepens as train speed is increased. The critical length of a tunnel where the steepening ratio reaches a maximum value is determined from the case study conducted. The critical tunnel length decreases as train speed is increased.
Article
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Hydraulic vibrations in liquid-filled pipelines may cause unwanted operational problems. Wall shear stress and consequential damping can reduce the harmful effects of vibrations close to resonance. A large-scale pipeline apparatus at Deltares, Delft, The Netherlands, has been used for pulsating pipe flow tests. The apparatus consists of a constant-head tank, a horizontal 206 mm diameter 49 meters long steel pipe and an oscillating valve at the downstream end. Wall shear stress has been measured by a number of hot-film sensors. Tests have been performed with an average flow Reynolds number of about 22,000. Results of a hydraulic resonance case with oscillating frequency f ex = 5 Hz are presented. Pipe wall vibrations for this case are small. The shape of the velocity profile at resonance conditions is a typical unsteady-state velocity profile with reverse flow near the pipe wall. The CFD study in an axisymmetric domain was conducted to better understand the pulsating flow phenomena. Different settings of boundary conditions, based on the experimental investigations, were used. The CFD results show the unsteady character of wall shear stress at resonance. This phenomenon has not been observed in the measured results to such an extent. The measured shear stress resembles quasi-steady behaviour.
Article
Transition to turbulence in an accelerating start-up pipe flow was investigated experimentally in a large scale pipeline system. The main focus was on the development of the radial velocity component at the moment of transition. Particle Image Velocimetry (PIV) technique was used to visualise the wavy flow patterns and the developing structures. Results from the recent experiments were compared with earlier studies conducted on a fully developed laminar and an accelerating pipe flow. It was found that a three-dimensional structure is developing in the flow at the moment of transition. In every radial position over the pipe radius, the radial velocity is negative, indicating that the fluid is moving from the pipe centre towards the top wall. In addition, a criterion describing the dependence between the critical Reynolds number and the acceleration rate is discussed. It is clearly demonstrated that the critical Reynolds number depends on the pipe diameter.
Article
Conventionally, wall shear stress in an unsteady turbulent pipe flow is decomposed into a quasi-steady component and an "unsteady wall shear stress" component. Whereas the former is evaluated by using "standard" steady flow correlations, extensive research has been carried out to develop methods to predict the latter leading to various unsteady friction models. A different approach of decomposition is used in the present paper whereby the wall shear in an unsteady flow is split into the initial steady value and perturbations from it. It is shown that in the early stages of an unsteady turbulent pipe flow, these perturbations are well described by a laminar-flow formulation. This allows simple expressions to be derived for unsteady friction predictions, which are in good agreement with experimental and computational results.
Article
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An equation is derived, which relates the wall shear stress in transient laminar pipe flow to the instantaneous mean velocity anil to the weighted past velocity changes. The term is applied to the method of characteristics to calculate water-hammer phenomena in viscous fluids, in which effects of frequency-dependent friction cause distortion of traveling waves. Theoretical results are compared with the experimental pressure fluctuation due to an instantaneous valve closure and show accurate prediction of the response curve.
Article
This paper reviews a number of unsteady friction models for transient pipe flow. Two distinct unsteady friction models, the Zielke and the Brunone models, are investigated in detail. The Zielke model, originally developed for transient laminar flow, has been selected to verify its effectiveness for "low Reynolds number" transient turbulent flow. The Brunone model combines local inertia and wall friction unsteadiness. This model is verified using the Vardy's analytically deduced shear decay coefficient C* to predict the Brunone's friction coefficient k rather than use the traditional trial and error method for estimating k. The two unsteady friction models have been incorporated into the method of characteristics water hammer algorithm. Numerical results from the quasi-steady friction model and the Zielke and the Brunone unsteady friction models are compared with results of laboratory measurements for water hammer cases with laminar and low Reynolds number turbulent flows. Conclusions about the range of validity for the three friction models are drawn. In addition, the convergence and stability of these models are addressed.
Article
This twin paper investigates parameters that may significantly affect water-hammer wave attenuation, shape and timing. Possible sources that may affect the waveform predicted by classical water hammer-theory include unsteady friction, cavitation (including column separation and trapped air pockets), a number of fluid-structure interaction (FSI) effects, viscoelastic behaviour of the pipe-wall material, leakages and blockages. Part 1 of the twin paper presents the mathematical tools needed to model these sources. Part 2 of the paper presents a number of case studies showing how these modelled sources affect pressure traces in a simple reservoir-pipelinevalve system. Each case study compares the obtained results with the standard (classical) waterhammer model, from which conclusions are drawn concerning the transient behaviour of real systems.
Article
Computational methods for fluid-structure analysis are surveyed. Emphasis is placed on semi-discretization methods, such as finite element and finite difference methods. Appropriate mesh descriptions and time integration procedures for various classes of problems are discussed. The need for mesh partitions, where the fluid and structure are integrated by different methods, is indicated, and three types of mesh partitions are discussed: explicit-implicit (E-I), implicit-implicit (I-I), and explicit with different time steps (Em-E). Some examples are presented to illustrate the applicability of various methods.
Article
Based on two-dimensional (2D) flow model simulations, the effects of the radial structure of the flow (e.g., the nonuniformity of the velocity profile) on the pipe wall shear stress, tau(w), are determined in terms of bulk parameters such as to allow improved 1D modeling of unsteady contribution of tau(w). An unsteady generalization, for both laminar and turbulent flows, of the quasi-stationary relationship between tau(w) and the friction slope, J, decomposes the additional unsteady contribution into an instantaneous energy dissipation term and an inertial term (that is, based on the local average acceleration-deceleration effects). The relative importance of these two effects is investigated in a transient laminar flow and an analysis of the range of applicability of this kind of approach of representing unsteady friction is presented. Finally, the relation between the additional inertial term and Boussinesq momentum coefficient, is clarified. Although laminar pipe flows are a special case in engineering practice, solutions in this flow regime can provide some insight into the behavior of the transient wall shear stress, and serve as a preliminary step to the solutions of unsteady turbulent pipe flows.
Article
A CFD model of turbulent flow in a smooth pipe accelerating uniformly from steady state is used to study the influence of turbulence and inertia on wall shear stresses. A low-Reynolds-number k–ε turbulence model is used in conjunction with a finite volume/finite difference discretization scheme. It is shown that the wall shear stress initially overshoots the corresponding quasi-steady value and this is attributed to inertial causes. Thereafter, the wall shear stress is shown to undershoot the quasi-steady value because inertial effects are more than counterbalanced by the cumulative influence of delays in the response of turbulence to flow changes. The dependence of the flow behaviour on the geometry, the fluid properties, the Reynolds number and the acceleration is studied and is shown to correlate well with a non-dimensional parameter based on the turbulence production timescale. The durations of the initial overshoots and the amplitudes of the overshoots and undershoots are smaller at high Reynolds numbers than at low ones.
Article
A weighting-function model of unsteady skin friction in fully rough-walled flows in one-dimensional ducts is derived using an idealized radial viscosity distribution. The model complements previous work by the authors for smooth-walled flows. It is assumed that, for sufficiently short-lived transients, the viscosity distribution in the cross-section may be regarded as constant and equal to that in a pre-existing steady flow. The eddy viscosity in an outer annulus is assumed to vary linearly from a minimum at the wall to a maximum at the edge of a central core of uniform viscosity. The resulting weighting-function model for short-lived transients is used to develop a simple formula predicting values of unsteady skin friction coefficients suitable for an instantaneous-acceleration model of unsteady skin friction in fully rough pipe flows.
Article
A weighting function model of unsteady skin friction in smooth-walled, one-dimensional ducts is derived using an idealized form of the radial viscosity distribution. The model is an enhancement of earlier work by the authors in which additional simplifying assumptions were made. Important improvements include (1) replacing the assumption of uniform (solid) behaviour in an extensive core region by an assumption of uniform turbulent viscosity and (2) relating the wall shear stress to the mean flow velocity instead of to the maximum velocity. The resulting model can be used directly in numerical analyses of transient flows in pipes. It can also be used to deduce numerical values of an empirical coefficient in a popular alternative model of skin friction in which the unsteady contribution is assumed to be proportional to the instantaneous mean acceleration.
Modelling of Fast Transients by Numerical Methods. International Meeting on Hydraulic Transients with Column Separation
  • B Brunone
  • U M Golia
  • M Greco
Brunone, B., Golia, U.M., Greco, M.: Modelling of Fast Transients by Numerical Methods. International Meeting on Hydraulic Transients with Column Separation. 9th Round Table. IAHR. 1999. pp. 215-222.