In recent decades, numerous marine organisms have been shown to be a promising source of compounds of interest to the food industry, such as vitamins, minerals, polyunsaturated fatty acids, peptides, phenolic compounds, pigments, etc. Algae are among these organisms and have been used as food and traditional remedies, initially in Asian countries but are currently used all around the world. In addition to its good nutritional values, the presence of bioactive compounds has drawn the attention of different areas of research and several industries with the aim of promoting its application as a sustainable raw material for the obtention of new ingredients. Taking this into account, the general objective of this doctoral thesis was to explore the potential of macroalgae from the Galician coastline as a source of bioactives, which resulted as a final purpose to define the optimal conditions for different methodologies for the extraction of fucoxanthin from Undaria pinnatifida.
In an initial screening stage, eight species of macroalgae were considered as possible sources of active compounds: Ulva rigida and Codium tomentosum from the Cholophyta group (green algae), Palmaria palmata and Porphyra purpurea from the Rodophyta group (red algae) and Himanthalia elongata, Laminaria ochroleuca, S. latissima and U. pinnatifida from the Ochrophyta group (brown algae), which are widely present on the Galician coastline and are currently used in the food industry. The chemical composition, nutritional analysis and antioxidant and anti-inflammatory properties of these species were analyzed, revealing a great variability between species and groups. However, the four species of brown algae showed a higher extraction yield, which is a fundamental parameter for the design of subsequent industrial processes. Based on this, brown algae were selected as the study group for future analyses.
In a second stage, it was decided to assess the potential of algae group as a source of bioactive compounds. For this a few more species of brown algae were added to the ones previously used, whose use is not currently widespread, in order to increase the range of evaluation. The added species were Ascophyllum nodosum, Bifurcaria bifurcata, Fucus spiralis, Pelvetia canaliculata and Sargassum muticum, which are all species you can also find in the Galician coastline. In this study, the pigment composition and biological properties of these nine species of brown algae was carried out, using different solvents (ethanol, acetone, hexane, chloroform and ethyl acetate), in order to evaluate the suitability of each one and select the most appropriate. The pigment analysis showed the presence of a wide variety of pigments, highlighting fucoxanthin, which was found in large quantities in all studied species but specially in U. pinnatifida. This carotenoid has gained relevance for a few decades, due to its numerous biological properties, corroborated both in vitro and in vivo. In fact, it has been considered as a functional ingredient for the development of various nutraceutical products, so this molecule was selected as the target compound and the algae U. pinnatifida as the principal extraction matrix. Additionally, ethanol and acetone were able to obtain higher yields, and they are both suitable to be used in the food industry, so they were chosen as extraction solvents.
Once the target compound, matrix, and extraction solvents had been selected, the next step was to design a rapid method HPLC-DAD to quantify fucoxanthin from a large number of samples, in a simple way. This method was used for the optimization stage of the fucoxanthin extraction methods. Firstly, two kinetic studies were carried out to compare the efficiency of both solvents in fucoxanthin extraction. Based on the results, the most efficient solvent for its extraction was ethanol, which is considered a green solvent, suitable for the development of respectable industrial processes with the environment.
Next, the extraction of fucoxanthin from U. pinnatifida was also carried out using innovative extraction techniques as MAE and UAE. This, methodology was used to determine on a laboratory scale, the conditions that allowed the best fucoxanthin extraction performance based on the previously selected factors. In the optimization, variables like power, extraction time and solvent concentration were evaluated, using a response surface methodology. This procedure was used with two different technologies: MAE and UAE, to contrast its effectiveness, and they were compared with a conventional method using a standard SAE. The results showed that through UAE technology the obtained yield was much higher than the one obtained with conventional techniques and also the ones reported in literature.
Lastly, once the best conditions for extraction were determined and the kinetic of fucoxanthin’s extraction was known, the results were discussed with an algae factory and a pilot plant was designed, according to their preferences and specifications, to obtain extracts rich in fucoxanthin at a larger scale. In the pilot plant designed, the alga is washed, desiccated and pulverized preparing it to the extraction in an industrial reactor. After the extraction, the content is filtered, obtaining an extract rich in fucoxanthin, which is finally dehydrated and stored. The final extract was later incorporated into a food product with added nutritional value.