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Ceramic-ceramic And Metal-polyethylene Total Hip Replacements: Comparison Of Pseudomembranes After Loosening

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We made a semiquantitative study of the comparative histology of pseudomembranes from 12 loose cemented ceramic-ceramic and 18 metal-polyethylene total hip replacements. We found no significant difference in cellular reaction between the two groups, but there was a major difference in the origin of the particulate debris. In the metal-polyethylene group, polyethylene of articular origin was predominant, while in the ceramic-ceramic group the cellular reaction appeared to be a response to zirconia ceramic particles used to opacify cement used for fixation. Isolation and characterisation of the debris showed that the zirconia particles formed the greatest proportion (76%) in ceramic-ceramic hips, while alumina debris of articular origin formed only 12%. Our study has indicated that aseptic loosening of ceramic cups is not due to a response to debris generated at the articular interface, but to mechanical factors which lead to fragmentation of the cement.
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VOL. 79-B, N
O
. 1, JANUARY 1997 135
S. Lerouge, BIng, MASc, Doctoral Candidate
L’H. Yahia, PhD, Professor and Director of the Group for Research in
Biomechanics and Biomaterials
Institute of Biomedical Engineering,
´
Ecole Polytechnique, CP Box 6079,
Succ. Centre Ville, Montreal, Canada H3C 3A7.
O. Huk, MD, Assistant Professor of Surgery
McGill University, Jewish General Hospital, 3755 Chemin de la Cˆote
Sainte-Catherine, Montreal, Canada H3T 1E2.
L. Sedel, MD, Senior Orthopaedic Surgeon
J. Witvoet, MD, Orthopaedic Surgeon in Chief
opital Lariboisi`ere, 2 rue Ambroise Par´e, 75475 Paris Cedex 10,
France.
Correspondence should be sent to Dr L’H. Yahia.
©1996 British Editorial Society of Bone and Joint Surgery
0301-620X/97/16621 $2.00
CERAMIC-CERAMIC AND METAL-POLYETHYLENE
TOTAL HIP REPLACEMENTS
COMPARISON OF PSEUDOMEMBRANES AFTER LOOSENING
S. LEROUGE, O. HUK, L’H. YAHIA, J. WITVOET, L. SEDEL
From the
´
Ecole Polytechnique, Montreal, Canada and the Hˆopital Saint-Louis, Paris, France
We made a semiquantitative study of the comparative
histology of pseudomembranes from 12 loose cemented
ceramic-ceramic and 18 metal-polyethylene total hip
replacements. We found no significant difference in
cellular reaction between the two groups, but there was
a major difference in the origin of the particulate
debris. In the metal-polyethylene group, polyethylene of
articular origin was predominant, while in the
ceramic-ceramic group the cellular reaction appeared to
be a response to zirconia ceramic particles used to
opacify cement used for fixation.
Isolation and characterisation of the debris showed
that the zirconia particles formed the greatest
proportion (76%) in ceramic-ceramic hips, while
alumina debris of articular origin formed only 12%.
Our study has indicated that aseptic loosening of
ceramic cups is not due to a response to debris
generated at the articular interface, but to mechanical
factors which lead to fragmentation of the cement.
J Bone Joint Surg [Br] 1997;79-B:135-9.
Received 15 February 1996; Accepted after revision 12 August 1996
It is now recognised that the biological response to wear
debris is one of the main mechanisms of aseptic loosening
of metal-polyethylene total hip replacements (THRs).
Study of the pseudomembranes from such cases has
shown that polyethylene particles generated by friction at
both articular and non-articular interfaces are the most
frequent component of this debris.
1,2
They are found in
considerable concentration in the periprosthetic tissues,
and are associated with intense cellular reactions. These
are characterised by the presence of stimulated macro-
phages which secrete mediators of bone resorption.
3-5
In response to the problems of polyethylene wear, Bou-
tin
6
introduced an alumina ceramic-ceramic load-bearing
couple. Clinical experience with this has shown an 89.4%
survivorship at ten years;
7
most of the failures were due to
aseptic loosening of the socket, but the role of the cellular
reaction to debris in this loosening has not been estab-
lished. In vivo the wear rate of ceramic-ceramic is 4000
times less than that of metal-polyethylene
8
and alumina
ceramic is known to be one of the most inert biomaterials.
We therefore hypothesised that the foreign-body inflam-
matory response around ceramic joints should be less
intense than that around metal-polyethylene prostheses.
Our present study was designed to provide a systematic
histological comparison of pseudomembranes from the
two joint couples which had been revised for aseptic
loosening. We also isolated and characterised the debris
from the ceramic pseudomembranes to establish para-
meters for the particles such as those already reported for
polyethylene and metal.
MATERIALS AND METHODS
From 1990 to 1994, we collected the pseudomembranes
from a series of 39 patients having revision operations for
aseptic loosening of the socket at the Hˆopital Saint-Louis
in Paris. To allow comparison between ceramic and metal-
polyethylene, we excluded the nine cementless sockets
since they were heterogeneous in design. Thirty cemented
sockets remained; 12 were ceramic-ceramic and 18 metal-
polyethylene. All the membrane specimens came from the
cup-bone interface.
The ceramic-ceramic prosthesis (Ceraver-Osteal, Rois-
sy, France) had a collared, cemented Ti4Al6V femoral
stem. The modular head and the socket were matched
pairs of dense alumina ceramic (Al
2
O
3
). The femoral
stems in the metal-polyethylene hips were of either cobalt-
chrome alloy or stainless steel. More details of the two
series are given in Table I which shows no significant
demographic variation between the groups, but two impor-
tant differences should be noted. First, all but one ceramic
THR failed by cup loosening alone, while loosening
involved both components in most of the metal-polyethyl-
ene THRs. Secondly, different cements were used to fix
the acetabular components. In the ceramic group, several
different brands of cement had been used, but all of them
contained zirconium dioxide (ZrO
2
) ceramic granules as
the radio-opacifying agent. In the metal-polyethylene
group, which had been implanted in other hospitals,
information on the type of cement used was not always
available, but in most of them barium sulphate (BaSO
4
)
had been used as the radio-opacifying agent.
Histological examination. We studied 5 m sections
stained with haematoxylin and eosin under transmitted
and polarised light. We graded each type of debris particle
and foreign-body inflammatory cell (macrophage, giant
cell) on a scale from 0 to 3 according to a modification
9
of
the method described by Willert and Semlitsch.
10
Ten
microscopic fields were examined on each of two different
slides for each specimen by a single independent observer
(SL) blinded to source and the grading allowed a semi-
quantitative comparison between ceramic-ceramic and
metal-polyethylene groups.
Debris characterisation. Debris from the ceramic pseu-
domembranes was isolated by tissue-digestion techniques
using collagenase and formic acid.
11
We then used SEM in
association with energy-dispersive X-ray analysis
(EDAX) and computer-assisted image analysis to study
the debris characteristics. The ratio of each type of debris
was calculated after the identification of 100 to 500 partic-
les per specimen, and particle-size distribution curves
were established by using the equivalent circle diameter
which extrapolates the surface area of a particle to a
circle.
We used non-parametric Spearman and Kolmogorov-
Smirnov statistical tests to study correlations and differ-
ences between groups respectively.
RESULTS
Grading of cellular reaction and wear debris. The mean
grade of macrophages, of giant cells and both cell types
together for each group is shown in Figure 1. We found no
difference in the mean grade of cellularity between
ceramic and metal-polyethylene membranes. The mean
grade of each type of debris particle for the two groups is
shown in Figure 2. In the polyethylene group of 18, we
identified polyethylene in all and metal in 16; there were
empty cement vacuoles corresponding to cement dissolved
during preparation in 13. Particles of radio-opacifying
136 S. LEROUGE, O. HUK, L’H. YAHIA, J. WITVOET, L. SEDEL
THE JOURNAL OF BONE AND JOINT SURGERY
Table I. Details of 30 patients having revision of cemented cups
Joint
Ceramic-ceramic Metal-polyethylene
Number of cemented cups revised 12 18
Mean age in years (±
SD
) 64 ± 14 61 ± 16
Male:female 1:11 5:13
Implantation time in years (±
SD
) 8.7 ± 3.4 10.3 ± 4.0
Cement radio-opacifying agent ZrO
2
BaSO
4
*
Loose component at revision
Acetabulum 11 3
Both 1 15
* in the MPE group, information on the type of cement was not always available,
but in most cases BaSO
4
was used as the radio-opacifying agent
Fig. 1
Mean grade of macrophage, giant cell, and of both
cell types in pseudomembranes collected from
ceramic-ceramic (CC) and metal-polyethylene
(MPE) THRs.
agent were found occasionally in the empty vacuoles.
Depending on the size of each particle, we saw typical
macrophage and giant-cell reactions to both metal and
polyethylene debris. Particles larger than 5 to 10 m were
usually found within giant cells. The mean grade of poly-
ethylene debris was higher than that of other types of
debris.
In the 12 ceramic-ceramic pseudomembranes, we iden-
tified particles of titanium in 7 and ceramic in 11, with
empty cement vacuoles in 10. Surprisingly, and in contrast
to the polyethylene group, the presence of the radio-
opacifying particles (ZrO
2
) in the ceramic-ceramic pseu-
domembranes were not limited to the empty cement
vacuoles. Numerous small ZrO
2
particles were found dis-
persed in the tissue, their size and colour being very
similar to those of alumina debris. Both types of ceramic
particle were yellow amber in colour with brown outlines,
and most were submicron in size both intra- and extrac-
ellularly. Light microscopy could not clearly distinguish
submicron Al
2
O
3
from submicron ZrO
2
ceramic debris,
and for histological grading, the two types of ceramic
particle were placed in one category. In five specimens,
grade-3 ceramic debris was found in association with
grade-2 or grade-3 macrophage reactions (Fig. 3). Giant
cells were very rare and associated only with cement
vacuoles.
We found no significant differences between the mean
grade of particulate debris in ceramic and polyethylene
groups.
Debris from ceramic pseudomembranes. EDAX analy-
sis allowed us to identify the debris in the ceramic-ceramic
pseudomembranes, confirming the presence of particles of
alumina ceramic (Al
2
O
3
), titanium alloy (TiAlV) and zir-
conia ceramic (ZrO
2
). These represented 12%, 12% and
76% of the total particle load, respectively. Of the ceramic
debris, 86% was ZrO
2
and only 14% Al
2
O
3
. In the five
hips showing grade-3 ceramic debris, the isolated particles
were ZrO
2
of cement origin and not Al
2
O
3
of prosthetic
origin. Size-distribution analysis showed that Al
2
O
3
and
ZrO
2
particles had overlapping size distributions, but that
the latter were on average smaller (0.28 ± 0.08 m) with a
smaller size distribution than Al
2
O
3
(0.44 ± 0.25 m) or
TiAlV (0.61 ± 0.31 m) (Fig. 4).
DISCUSSION
According to the mechanism of metal-polyethylene loos-
ening, polyethylene of articular origin migrates within the
effective joint space, and provokes an inflammatory action
leading to periprosthetic osteolysis.
12
Our results support
other studies which have identified polyethylene as the
most abundant debris generated in such joints (Shanbhag
137CERAMIC-CERAMIC AND METAL-POLYETHYLENE TOTAL HIP REPLACEMENTS
VOL. 79-B, N
O
. 1, JANUARY 1997
Fig. 2
Mean grade of each type of debris in pseudomem-
branes of loosened ceramic-ceramic (CC) and met-
al-polyethylene (MPE) THRs. Zirconia and alumina
ceramic were grouped together since they cannot be
distinguished by light microscopy.
Fig. 3
Section showing ZrO
2
submicron particles (grade 3) in a ceramic-ceramic pseudomembrane with grade-3
presence of macrophages. Note the absence of giant cells (haematoxylin and eosin, original magnification
1000).
et al 1994). In contrast, we have found that alumina wear
debris of articular origin represents a small proportion of
the particle load in ceramic-ceramic pseudomembranes.
This also agrees with the very low in vivo wear rate
measured by Dorlot et al
8
. Thus, the biological mechanism
of prosthetic loosening in metal-polyethylene THRs can-
not be applied to loosening in ceramic-ceramic THRs; a
different cause must be proposed.
The pseudomembranes from our cemented ceramic cups
were characterised by a large quantity of ZrO
2
particles
associated with a fairly intense macrophage reaction. This
predominance of ZrO
2
debris was unexpected. It was not
of prosthetic origin since the alumina ceramic used for
THRs is very pure (>99.5% alumina) and does not contain
zirconia.
The zirconia originated from the cement. It had been
added to the fixation cement as a radio-opacifying agent in
the form of 5 to 15 m particles. The ZrO
2
debris which
we identified had a much smaller diameter (0.28 ±
0.08 m), which corresponds to the size of the micro-
structural grains of the original ZrO
2
particles added to the
polymethylmethacrylate cement.
We suggest that loosening of the ceramic cups was
secondary to cement fragmentation at the bone-prosthesis
interface. This would liberate particles of ZrO
2
which then
disintegrated into submicron grains. These are small
enough to be phagocytosed by macrophages and this may
have contributed to loosening. Our five cases showing an
intense inflammatory reaction to grade-3 ZrO
2
debris indi-
cate that ZrO
2
ceramic is not inert when it is present in
large amounts.
The key event in loosening is cement fragmentation
which is related to mechanical rather than biological fac-
tors. Alumina has a very high Young’s modulus (380 GPa)
in comparison with human cortical bone (20 GPa) and
finite-element analysis has shown that this mismatch leads
to a very different pattern of stress-distribution than that
seen for a polyethylene cup or a natural joint.
13
The
relative rigidity of a ceramic socket causes stress shielding
of the adjacent acetabular bone leading to atrophy and
progressive lack of support for the cement mantle. It
seems likely that cement sandwiched between stiff
ceramic and compliant bone may then fracture.
14,15
An
additional factor is the low damping capacity of alumina
ceramic; this may also increase the risk of cement or bone
microfractures by excess transmission of impact loading.
The role of mechanical factors in the aseptic loosening of
ceramic joints is supported by our clinical observations.
16
We found better long-term results for ceramic hips in
young patients whose supporting acetabular bone is less
osteopenic and therefore less subject to microfractures.
We conclude that the cemented ceramic cups reported in
this series probably became loose as a result of cement
fragmentation at the ceramic bone interface leading to a
macrophage reaction to polymethylmethacrylate and also
to zirconia ceramic particles derived from the cement. Our
finding of small amounts of alumina debris of prosthetic
origin confirms its theoretical and reported wear proper-
ties, but this wear reduction can be used to clinical advan-
tage only when future designs focus on the reduction of
mechanical factors, such as the lack of damping properties
and the large mismatch in Young’s modulus between
ceramic and bone.
This study was supported by the Caisse R´egionale d’Assurance Maladie
d’Ile de France (CRAMIF, France) and the Canadian Orthopaedic Foun-
dation (CORE/ACORE, Canada).
No benefits in any form have been received or will be received from a
commercial party related directly or indirectly to the subject of the
article.
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139CERAMIC-CERAMIC AND METAL-POLYETHYLENE TOTAL HIP REPLACEMENTS
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. 1, JANUARY 1997
... The use of polished alumina as part of the articulating joint was motivated mainly by its exceptionally low coefficient of friction and low wear rates Lerouge, et al. [6,7]. The superb tribology properties Subsequently, our group accompanied this development during a decade of collaboration with Professor Sedel's laboratory, until the approval of alumina prostheses by the FDA in 2003 Lerouge, et al. [6][7][8][9] In parallel, our laboratory hasalso been involved later in resorbable ceramics such as coral in the early 2000s Demers, et al. [10]. ...
... The use of polished alumina as part of the articulating joint was motivated mainly by its exceptionally low coefficient of friction and low wear rates Lerouge, et al. [6,7]. The superb tribology properties Subsequently, our group accompanied this development during a decade of collaboration with Professor Sedel's laboratory, until the approval of alumina prostheses by the FDA in 2003 Lerouge, et al. [6][7][8][9] In parallel, our laboratory hasalso been involved later in resorbable ceramics such as coral in the early 2000s Demers, et al. [10]. Coral bone graft substitutes have been supplemented in the past with growth factors to further enhance bone regeneration in defects. ...
... The use of polished alumina as part of the articulating joint was motivated mainly by its exceptionally low coefficient of friction and low wear rates Lerouge, et al. [6,7]. The superb tribology properties Subsequently, our group accompanied this development during a decade of collaboration with Professor Sedel's laboratory, until the approval of alumina prostheses by the FDA in 2003 Lerouge, et al. [6][7][8][9] In parallel, our laboratory hasalso been involved later in resorbable ceramics such as coral in the early 2000s Demers, et al. [10]. ...
... The use of polished alumina as part of the articulating joint was motivated mainly by its exceptionally low coefficient of friction and low wear rates Lerouge, et al. [6,7]. The superb tribology properties Subsequently, our group accompanied this development during a decade of collaboration with Professor Sedel's laboratory, until the approval of alumina prostheses by the FDA in 2003 Lerouge, et al. [6][7][8][9] In parallel, our laboratory hasalso been involved later in resorbable ceramics such as coral in the early 2000s Demers, et al. [10]. Coral bone graft substitutes have been supplemented in the past with growth factors to further enhance bone regeneration in defects. ...
... Ceramic composites possesses hydrophilic surface and fluid film lubrication (high wettability) which contributes to minimal adhesive wear and amount of wear particles are reduced, thereby reducing biological response to ceramic wear debris. The clearance of 50 mm should be maintained in alumina-on-alumina coupling to eradicate Hertz stresses at the alumina surface that may lead to detachment of grains and ultimately wear [71][72][73]. However, rupture of the alumina head [72] and nonsuccess of the novel polymers [74] have aroused interest in searching for alternative articulations. ...
... The clearance of 50 mm should be maintained in alumina-on-alumina coupling to eradicate Hertz stresses at the alumina surface that may lead to detachment of grains and ultimately wear [71][72][73]. However, rupture of the alumina head [72] and nonsuccess of the novel polymers [74] have aroused interest in searching for alternative articulations. The utilization of advanced materials in addition to improved designs has contributed to reduced wear of implants. ...
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... Alumina ceramics with characteristic high hardness and high scratch resistance have proven to be bioinert since 1975. They are recognised as candidate ceramics for total hip replacement because they have low coefficient of friction, superior wear rates, scratch resistance, no potential for ion release, and the particulate debris is not very biologically active [3,4]. Nevertheless, the brittle nature of alumina may induce catastrophic failure due to fracture [5]. ...
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... Our experience of a high incidence of femoral endocortical osteolysis led us to reconsider the biocompatibility of zirconia grains previously evaluated in rabbits and dogs with satisfactory results, 14,47,48 but not yet well documented in clinical studies. Histological studies of the radiolucent lines of cemented implants [49][50][51] have suggested that the zirconia dioxide grains used as opacifiers in some cements may be responsible. Submicron grains of zirconia dioxide (0.28 ± 0.08 µm in diameter) are small enough to be scavenged by macrophages, and therefore could contribute to the inflammatory process and to osteolysis. ...
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Between January 1988 and January 1991 we performed 100 consecutive cemented total hip replacements using a zirconia head, a titanium alloy stem and a polyethylene cup. We reviewed 78 of these hips in 61 patients in detail at a mean of 5.8 years (1 to 9). Aseptic loosening was seen in 11 hips (14%). Eight needed revision. In total, 37 cups (47.5%) showed radiolucent lines, all at the cement-bone interface, with 18 (23%) involving all the interface. Of the 78 femoral implants, 17 (21.7%) showed radiolucent lines, and two, which had a complete line of more than 1 mm thick, definite endocortical osteolyses. There was also an abnormally high incidence of osteolysis of more than 2 mm at the calcar. Survivorship analysis showed that only 63% were in situ at eight years. These worrying results led us to abandon the use of zirconia heads, since at the same hospital, using the same femoral stem, cement and polyethylene cup, but with alumina femoral heads, the survival rate was 93% at nine years. We discuss the possible reasons for the poor performance of zirconia ceramic.
... Previous studies performed in our laboratory evaluating pseudomembranes harvested at revision of CC THAs showed that, when present in large concentrations, ceramic particles generated in vivo can initiate an inflammatory response in periprosthetic tissue. 11 In order to eliminate confounding factors inherent in in vivo studies, we designed an in vitro model to study prospectively the response of macrophages to ceramic particles (Al 2 O 3 and ZrO 2 ) and to compare it with that of HDP particles. Many of the problems encountered in in vivo studies are due to the differences in the size, number and mixture of material composition of the particles found in the tissues. ...
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Although the response of macrophages to polyethylene debris has been widely studied, it has never been compared with the cellular response to ceramic debris. Our aim was to investigate the cytotoxicity of ceramic particles (Al 2 O 3 and ZrO 2 ) and to analyse their ability to stimulate the release of inflammatory mediators compared with that of high-density polyethylene particles (HDP). We analysed the effects of particle size, concentration and composition using an in vitro model. The J774 mouse macrophage cell line was exposed to commercial particles in the phagocytosable range (up to 4.5 μm). Al 2 O 3 was compared with ZrO 2 at 0.6 μm and with HDP at 4.5 μm. Cytotoxicity tests were performed using flow cytometry and macrophage cytokine release was measured by ELISA. Cell mortality increased with the size and concentration of Al 2 O 3 particles. When comparing Al 2 O 3 and ZrO 2 at 0.6 μm, we did not detect any significant difference at the concentrations analysed (up to 2500 particles per macrophage), and mortality remained very low (less than 10%). Release of TNF-α also increased with the size and concentration of Al 2 O 3 particles, reaching 195% of control (165 pg/ml v 84 pg/ml) at 2.4 μm and 350 particles per cell (p < 0.05). Release of TNF-α was higher with HDP than with Al 2 O 3 particles at 4.5 μm. However, we did not detect any significant difference in the release of TNF-α between Al 2 O 3 and ZrO 2 at 0.6 μm (p > 0.05). We saw no evidence of release of interleukin-1α or interleukin-1ß after exposure to ceramic or HDP particles.
Chapter
Description Although in widespread use in certain centers abroad, alternative bearing surfaces are currently in the developmental or early clinical stage in the United States. There are numerous manufacturing, regulatory, scientific, and clinical issues that need to be carefully examined prior to the widespread introduction of these devices. STP 1346 reflects the discussion of these issues in the context of relevant standards development. 18 peer-reviewed papers written by members of industry, academia, clinical practice, and the regulatory and standards communities are presented in four sections: Wear Testing (2 papers); • Metal-on-Metal Bearings (9 papers); • Ceramic Bearings (4 papers); • and Alternative Polymeric Bearings (3 papers).
Article
Introduction The goal of total hip arthroplasty (THA) is to provide ease to patients with persistent and exhausting pain. Durability is the main challenge associated with any tribological pair, with the aim of minimizing wear and thus avoiding problems with aseptic loosening of components and osteolysis. When polyethylene inserts are used in young patients, we should always consider their disadvantages, e.g., increased wear of the interacting components. Proper selection of friction pairs allows prolonged implant life. Ceramic-on-ceramic (CoC) friction pairs should provide long-term wear of the friction components. Objectives To evaluate the mid-term results of using the monoblock Maxera Cup (Zimmer Biomet) acetabular system in cementless THA. Methods We operated on 151 patients using the monoblock Maxera Cup (Zimmer Biomet) acetabular system. The mean follow-up duration was 6 years (73.8 ± 11.7 months). Fifty-seven women and 94 men aged 19–64 years were surgically treated. All 170 THA cases in 151 patients were divided into 3 groups according to the diameters of the CoC friction pairs used (40, 44, and 48 mm). As a control group, we have taken 50 patients who received 50 THA using a standard 36 mm CoC friction pair. The achieved functional results were evaluated using the HHS scale, WOMAC scale, and SF36 scale. We also evaluated the mean duration of surgical intervention and blood loss. Results When assessing long-term results, the average HHS significantly increased from 34.10 (before surgery) to 87.50 (postoperation) points in the 1st group, from 46.24 to 96.5 points in the 2nd group, and from 38.70 to 92.10 points in the 3rd group. From preoperative examination to 1 year after surgery, there was a 2.4-fold improvement in the functional results in group 1 and 1,8 and 2.9 -fold improvement in groups 2 and 3, indicating excellent treatment results. Inconsistent creaking in the implanted joint was noted in only 2.6% of cases in which a CoC friction pair with a diameter of 44 mm was used. We did not observe any complications associated with aseptic or septic loosening of the components either clinically or radiologically during the 7-year follow-up period after surgery in the entire patient population. Conclusions 1Use of the CoC monoblock allowed us to expect an increase in the life cycle of the implant and provided good joint function and perception by the patient. 2Monoblock cups provided good joint function and perception by the patient. 3Acoustic effects, in the form of minor creaking, did not affect the functional results.
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We report a prospective study of the liner-metal interfaces of modular uncemented acetabular components as sources of debris. We collected the pseudomembrane from the screw-cup junction and the empty screw holes of the metal backing of 19 acetabula after an average implantation of 22 months. Associated osteolytic lesions were separately collected in two cases. The back surfaces of the liners and the screws were examined for damage, and some liners were scanned by electron microscopy. The tissues were studied histologically and by atomic absorption spectrophotometry to measure titanium content. The pseudomembrane from the screw-cup junction contained polyethylene debris in seven specimens and metal debris in ten. The material from empty screw holes was necrotic tissue or dense fibroconnective tissue with a proliferative histiocytic infiltrate and foreign-body giant-cell reaction. It contained polyethylene debris in 14 cases and metal in five. The two acetabular osteolytic lesions also showed a foreign-body giant-cell reaction to particulate debris. The average titanium levels in pseudomembranes from the screw-cup junction and the empty screw holes were 959 micrograms/g (48 to 11,900) and 74 micrograms/g (0.72 to 331) respectively. The tissue from the two lytic lesions showed average titanium levels of 139 and 147 micrograms/g respectively. The back surfaces of the PE liners showed surface deformation, burnishing, and embedded metal debris. All 30 retrieved screws demonstrated fretting at the base of the head and on the proximal shaft. Non-articular modular junctions create new interfaces for the generation of particulate debris, which may cause granulomatous reaction.
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Un nouveau matériau destiné à l’arthroplastie totale de la hanche est présenté ; l’alumine frittée dense. Sa tolérance par l’organisme, ses caractéristiques chimiques et physiques, les résultats d’essais mécaniques de la prothèse en alumine sont étudiés. Dans une deuxième partie, sont exposés les travaux de recherche effectués sur la liaison directe de ce matériau et du tissu osseux vivant. Les premières applications chirurgicales sot également présentées.
Article
Examination of a great number of tissue samples taken from the newly formed capsules surrounding artificial joints reveals small particles of prosthetic material. Abraded from the joint by wear and tear, these particles of plastic, metal, and acrylic cement initiate a foreign-body reaction and result in the formation of granulation tissue, including macrophages and foreign-body giant cells. Typical features of tissue reactions exist for each of the materials from which prostheses are made. The consequent formation of scar tissue produces a thickening of the capsule, which, in turn, may cause a reduction in the mobility of the joint. In small amounts, the foreign-body particles are eliminated via the perivascular lymph spaces. Where this transport system is insufficient to handle the volume, however, the foreign-body response may extend to the whole environment surrounding the joint. In such cases, there may be loosening of the cemented prosthetic parts because of deterioration of contiguous bone anchors by the tissue membrane lining the bone cement.
Article
In the first 187 consecutive alumina-alumina combination hip arthroplasties performed from 1977 to 1979, both components were cemented with conventional techniques. At ten-year follow-up evaluation, 87 patients were reviewed or interviewed by telephone, 37 were dead, 39 were lost to follow-up evaluation, and 24 failures were reoperated on before the end of ten years. The major cause of failure was aseptic loosening of the acetabular component (15 failures). Fracture of the socket and of the femoral head occurred in five patients in this series. However, these complications were not seen with components manufactured after 1979. At the end of ten years, survivorship analysis depicted a 82.59% survival rate when reoperation was considered as failure and a 88.57% rate when reoperation for aseptic loosening was considered as failure. The femoral component had a 99.16% survival rate and the acetabular component had an 88.57% survival rate when reoperation for aseptic loosening was considered as failure. Age, appearance of a two- or three-zone demarcation at the intermediate follow-up evaluation, and outer diameter of the acetabular component were the major parameters influencing the results. Better results observed in the population younger than 50 years of age may be related to the small amount of wear debris produced by the alumina-alumina combination. This combination in hip prosthesis is secure, but should be implanted in young and active patients; the outer diameter of the acetabular component must be at least 50 mm. The major problem that remains is the socket's fixation. It could be improved by a design modification, by choosing another mode of fixation, or both.
Article
Thirty-four hips in which there had been prosthetic replacement were selected for study because of the presence of linear (diffuse) or lytic (localized) areas of periprosthetic bone loss. In all hips, there was careful documentation of the anatomical location of the material that had been obtained for histological analysis, and the specific purpose of the removal of the tissue was for examination to determine the cause of the resorption of bone. Specimens from twenty-three hips were retrieved during an operation and from eleven hips, at autopsy. The area of bone loss was linear only in sixteen hips, lytic only in thirteen, and both linear and lytic in five. In all thirty-four hips, intracellular particulate debris was found in the macrophages that were present in the area of bone resorption. All thirty-four had intracellular particles of polyethylene, many of which were less than one micrometer in size. Thirty-one hips had extracellular particles of polyethylene as well. Twenty-two of the thirty-four hips had intracellular metallic debris; in ten, metallic debris was found extracellularly as well. Ten of the sixteen cemented specimens had intracellular and extracellular polymethylmethacrylate debris. In the mechanically stable prostheses--cemented and uncemented--polyethylene wear debris was identified in areas of bone resorption far from the articular surfaces. The number of macrophages in a microscopic field was directly related to the amount of particulate polyethylene debris that was visible by light microscopy. Although the gross radiographic appearances of linear bone loss and lytic bone loss were different, the histological appearance of the regions in which there was active bone resorption was similar. Regardless of the radiographic appearance and anatomical origin of the specimen, bone resorption was found to occur in association with macrophages that were laden with polyethylene debris. In general, the number of macrophages present had a direct relationship to the degree of bone resorption that was seen. We believe that these findings indicate that joint fluid penetrates far more extensively than previously thought, even in a well fixed component, along the interface between the prosthesis and bone and in the periprosthetic tissues; it is often more extensive than is shown by arthrography. We therefore suggest the concept of the effective joint space to include all periprosthetic regions that are accessible to joint fluid and thus accessible to particulate debris.(ABSTRACT TRUNCATED AT 400 WORDS)
Article
The wear behavior of hip prostheses alumina components was studied on 20 retrieved implants removed for socket loosening. The observed wear takes two forms: a running-in of the mating surfaces and a gross disruption of the surfaces. The running-in is very shallow, in the order of 0.2 micron after 8 years of implantation. This is observed on the load-bearing areas of the components. Gross wear is not material-related but had always been associated to a high contact pressure between the edge of the socket and the femoral head. Such a high contact pressure occurs after the socket had loosened and then tilted or if it was initially positioned too vertically. The long-term success of alumina-alumina THP components depends essentially upon biomechanical considerations and upon the quality of the material. The area of contact between the head and the socket should be large enough to minimize the contact stresses. This can only be achieved by a good positioning of the socket and by a close tolerance fit of the alumina components; any deviation from sphericity should also be avoided. The normal wear behavior of alumina is a running-in process leading to an average wear rate of 0.025 micron/year as compared to 100 microns/year for UHMWPE on metallic heads.
Article
The purpose of this article was to review the laboratory and clinical performances since 1970 of a total hip prosthesis using alumina-alumina combination. The chemical and physical properties of dense alumina ceramic were studied in relation to biocompatibility, mechanical strength, and surface properties. Through the examination of 35 retrieved implants, it was found that the long-term success of alumina-alumina total hip replacement depends on both the ceramic microstructure (small grain size with uniform distribution, minimum porosity, absence of inclusions) and implant geometry (sphericity deviation +/- 1 micron, radius tolerance between components 7-10 microns). Alumina component wear and fractures have disappeared with the use of high-performance materials and severe manufacturing quality control. Examination of human biopsies from well-fixed prostheses showed that alumina particles deposits increase with time with only a low-grade macrophagic reaction. When loosening occurred, an inflammatory reaction appeared; this reaction was less striking than with loose metal-polyethylene prostheses, however. The long-term behavior of cementless alumina cup fixation depends upon initial positioning and stability; survivorship analysis of the cemented ceramic cups showed an 88% survival probability after 8 years with a 1.6% average annual probability of revision. The percentage of surviving was 100% after 8 years in patients who were less than 50 years old. Aseptic loosenings occurring at the cup-cement interface were assumed to be related to stress protection secondary to the high rigidity of the ceramic leading to a weakening of the spongious bone supporting the cement mantle. Good bone stock quality as well as high-quality ceramic appear to be the prerequisites for durable fixation of alumina sockets.
Article
We conducted extensive histological examination of the tissues that were adjacent to the prosthesis in nine hips that had a failed total arthroplasty. The prostheses were composed of titanium alloy (Ti-6Al-4V) and ultra-high molecular weight polyethylene. The average time that the prosthesis had been in place in the tissue was 33.5 months (range, eleven to fifty-seven months). Seven arthroplasties were revised because of aseptic loosening and two, for infection. In eight hips cement had been used and in one (that had a porous-coated implant for fifty-two months) no cement had been utilized. Intense histiocytic and plasma-cell reaction was noted in the pseudocapsular tissue. There was copious metallic staining of the lining cells. Polyethylene debris and particles of cement with concomitant giant-cell reaction were present in five hips. Atomic absorption spectrophotometry revealed values for titanium of fifty-sic to 3700 micrograms per gram of dry tissue (average, 1047 micrograms per gram; normal, zero microgram per gram), for aluminum of 2.1 to 396 micrograms per gram (average, 115 micrograms per gram; normal, zero micrograms per gram), and for vanadium of 2.9 to 220 micrograms per gram (average, sixty-seven micrograms per gram; normal, 1.2 micrograms per gram). The highest values were found in the hip in which surgical revision was performed at fifty-seven months. The concentrations of the three elements in the soft tissues were similar to those in the metal of the prostheses. The factors to which failure was attributed were: vertical orientation of the acetabular component (five hips), poor cementing technique on the femoral side (three hips), infection (two hips), and separation of a sintered pad made of pure titanium (one hip). A femoral component that is made of titanium alloy can undergo severe wear of the surface and on the stem, where it is loose, with liberation of potentially toxic local concentrations of metal debris into the surrounding tissues. It may contribute to infection and loosening.
Article
Wear particles from thirty-five membranes obtained during revision hip-replacement operations were studied after digestion of the soft tissue with papain. The particles were isolated and were characterized with use of light and scanning electron microscopic techniques, x-ray microanalysis, and an automated particle analyzer. The mean size of the polyethylene particles was 0.5 micrometer, and the metal particles were a mean of 0.7 micrometer, as determined with scanning electron microscopy. The automated particle analyzer revealed a mean particle diameter of 0.63 micrometer (more than 90 per cent of all particles were less than 0.95 micrometer) and a mean of 1.7 billion particles per gram of tissue, compared with only 143 million per gram of tissue for the control samples. X-ray microanalysis revealed metal debris in sixteen (46 per cent) of the thirty-five membranes after digestion. Thirteen (50 per cent) of the twenty-six membranes surrounding a titanium-alloy stem contained metal particles, compared with three of the nine membranes surrounding a chromium-cobalt stem. Metal debris was present in only one of the twelve membranes surrounding a titanium-alloy stem without a porous coating, compared with twelve of the fourteen membranes surrounding a titanium-alloy stem with a porous coating. This tenfold difference in prevalence was significant (p < 0.005). On the average, the total number of particles (expressed in millions per gram of tissue) associated with the bipolar acetabular components was twice that associated with the fixed acetabular components. In addition, there was a trend toward a larger mean size of the polyethylene particles in association with the bipolar cups. Our data indicate that particulate prosthetic debris in the tissues around failed femoral components that have been inserted without cement constitutes a class of particles that are predominantly less than one micrometer in size and are present in amounts of more than one billion particles per gram of tissue. Routine histological methods did not detect this class of wear debris and led to a gross underestimation of the amount of debris in these membranes.