Article

Enabling wastewater treatment process automation: Leveraging innovations in real-time sensing, data analysis, and online controls

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Abstract

The primary mandate of wastewater treatment facilities is the limitation of pollutant discharges, however both continued tightening of permit limits and unique challenges associated with improving sustainability (i.e., resource recovery) demand innovation. Enabling increasingly sophisticated treatment processes in a cost-effective and energy-efficient way requires expanding capabilities for rapid, accurate real-time quantification of a broadened range of wastewater constituents as well as envisioning novel feedback control strategies based on these signals. This manuscript quantitatively compares results of early adoption of instrumentation and process upgrades at operating wastewater treatment facilities and proof-of-concept research results, with a focus on leveraging real-time sensing of wastewater chemistry for process monitoring and control. Up to 10% improvement in nutrient removal and energy savings are already being achieved, yet shortfalls in hardware readiness, lack of field-relevant context of research results, and a widening gap between the training of environmental engineers and the skillsets required to develop and maintain sensor-driven solutions present challenges. A forward-looking roadmap highlights opportunities for accelerating innovation, including (1) ensuring research results are published in units and context that allow operators to make an informed cost–benefit analysis with explicit comparison to existing operational baselines, (2) promoting integrated design of hardware and software to generate novel approaches for improved sensing of target analytes, (3) strengthening partnerships nationally, including for data sharing, field testing of new hardware, and expanding educational curricula, and (4) building forums for sharing of expertise and data among plant operators to enable smaller facilities to more cost-effectively collect information required to design and evaluate upgrades.

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... Traditional sensor technologies used in the water systems of WEIHN have primarily focused on water-based applications, geared towards enhancing wastewater treatment efficiency and producing clean drinking water. 79,80 However, for the next-generation WEIHN, the application of sensors must extend beyond the water dimension and incorporate the perspectives of infrastructure and humans to meet the divergent demands of centralized and decentralized systems ( Figure 2c). ...
... 83,171 Real-time monitoring and control can augment the capabilities of failure detection and diagnosis and enable swift response and reorganization of individual components without disrupting the overall system. 80 Furthermore, the incorporation of emerging technologies such as artificial intelligence (AI) and MLA can foster the development of predictive maintenance strategies. 172 These strategies will enhance the overall infrastructure performance and mitigate the risk of cascading failures, thereby fostering more robust and efficient decentralized WEIHNs. ...
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The escalating challenge of water scarcity, intensified by water-energy interdependency, demands an urgent shift towards sustainable solutions. As this concern heightens, the focus on Water-Energy-Infrastructure-Human Nexus (WEIHN) becomes pivotal to...
... For this reason, WRRFs are increasingly applying real-time sensing technologies in their operational facilities to improve process characterization and achieve energy efficiency gains. 9 While the benefits of carbon monitoring are clear, existing technologies such as online sensors have faced difficulties due to high upfront and maintenance costs, limited sensitivity, and short lifetime. In contrast, bioelectrochemical sensors (BESs), which utilize electrogenic biofilms to convert organic matter to electrical current, are gaining increasing attention due to their sensitivity, fast response time, and low maintenance requirements. ...
... In contrast, bioelectrochemical sensors (BESs), which utilize electrogenic biofilms to convert organic matter to electrical current, are gaining increasing attention due to their sensitivity, fast response time, and low maintenance requirements. 9 BESs can provide real-time amperometric sensory data of soluble carbon concentrations and metabolic activity, 10,11 and act as an early warning system for toxic shocks or overloading events. [12][13][14] BES sensing of soluble carbonaceous compounds has especially been used for volatile fatty acids (VFA) monitoring in anaerobic digestion (AD) units, as the failure of an AD process is often marked by an accumulation of VFA due to a disrupted symbiosis of fermentation reactions in the system. ...
Article
Water resource recovery facility (WRRF) operations personnel increasingly rely on sensor networks for automated control. Bio-electrochemical sensors (BESs), which leverage electrogenic biofilms to generate an amperometric signal of carbon metabolism, are being developed to monitor changes in wastewater composition and detect toxic shock events. This study presents for the first time, a long-term evaluation of a BES installed in the primary effluent channel of a WRRF for 247 days to quantify its sensitivity to organic load variations and assess the impact of abiotic factors on the BES response signal and biofilm composition, using advanced data analysis and microbial techniques. While the BES signal showed a strong correlation to volatile fatty acid (VFA) concentration, other environmental factors impacted the signal significantly. Principal component analysis identified pH, VFA concentration, and temperature to be the main contributors to the total variance of the signal in the entire dataset. 16S rRNA amplicon sequencing of samples obtained from the anodic biofilm of the biosensor determined Trichococcus and Lactococcus to be the dominant genera in the biofilm. While the precision of in situ carbon monitoring was impacted by environmental conditions, singular spectrum analysis of the biosensor signal identified four underlying cycles in the primary effluent (287, 92, 44, and 7 days). These results aligned closely with cycles identified in dissolved oxygen readings in an aeration basin downstream of the BES.
... For NH 4 -N removal, aerobic and anoxic biological nutrient removal (BNR) strategies have commonly been employed in centralized treatment plants. In these large-scale settings, BNR works very well because parameters such as dissolved oxygen (DO), pH, and oxidation/reduction potential (ORP) can be precisely monitored and controlled by operators, and where the costs of operation are generally non-prohibiting (Moore, 2009;Zhang et al., 2020). Newer methods, such as partial nitritation/anammox, have also been implemented at full-scale treatment plants to treat high strength nitrogen wastewater. ...
... However, performance is highly influenced by the varying influent solids concentration and maintaining precise DO levels in the system is critical (Lackner et al., 2014;Vlaeminck et al., 2009). For small-scale NSSS, aerobic and anoxic BNR processes have limited application due to their high energy demand for operation, the requirement of high precision control, the availability of reliable small-scale sensors for system monitoring, and the intermittent nature of NSSS (WSDH, 2005;Zhang et al., 2020). Furthermore, these BNR processes typically do not recover nitrogen for downstream reuse. ...
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Natural zeolite clinoptilolite was used as the primary ammonium removal method from the permeate of an anaerobic membrane bioreactor (AnMBR) treating high-strength blackwater generated from a community toilet facility. This zeolite-based nutrient capture system (NCS) was a sub-component of a non-sewered sanitation system (NSSS) called the NEWgenerator and was field tested for 1.5 years at an informal settlement in South Africa. The NCS was operated for three consecutive loading cycles, each lasting 291, 110, and 52 days, respectively. Both blackwater (from toilets) and blackwater with yellow water (from toilets and urinals) were treated during the field trial. Over the three cycles, the NCS was able to remove 80 ± 28%, 64 ± 23%, and 94 ± 11%, respectively, of the influent ammonium. The addition of yellow water caused the rapid exhaustion of zeolite and the observed decrease of ammonium removal during Cycle 2. After Cycles 1 and 2, onsite regeneration was performed to recover the sorption capacity of the spent zeolite. The regenerant was comprised of NaCl under alkaline conditions and was operated as a recycle-batch to reduce the generation of regenerant waste. Modifications to the second regeneration process, including an increase in regenerant contact time from 15 to 30 hours, improved the zeolite regeneration efficiency from 76 ± 0.7% to 96 ± 1.0%. The mass of recoverable ammonium in the regenerant was 2.63 kg NH4-N and 3.15 kg NH4-N after Regeneration 1 and 2, respectively. However, the mass of ammonium in the regenerant accounted for 52.8% and 54.4% of the estimated NH4-N originally sorbed onto the zeolite beds after Cycles 1 and 2, respectively. The use of zeolite clinoptilolite is a feasible method for ammonium removal by NSSS that observe variable nitrogen loading rates, but further research is still needed to recover the nitrogen from the regenerant waste.
... An online monitoring approach would be preferred instead. Advances in instrumentation over the past two decades have enabled online monitoring of flows and physicochemical characteristics, pushing forward the digitalization of the water sector (Duffy & Regan 2017;Zhang et al. 2020). Online monitoring has the advantage of capturing wastewater composition dynamics at reduced costs compared to grab sampling for long-term studies. ...
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This study aims to investigate the differences in intra-urban catchments with different characteristics through real-time wastewater monitoring. Monitoring stations were installed in three neighbourhoods of Barcelona to measure flow, total chemical oxygen demand (COD), pH, conductivity, temperature, and bisulfide (HS-) for 1 year. Typical wastewater profiles were obtained for weekdays, weekends, and holidays in the summer and winter seasons. The results reveal differences in waking up times and evening routines, commuting behaviour during weekends and holidays, and water consumption. The pollutant profiles contribute to a better understanding of pollution generation in households and catchment activities. Flows and COD correlate well at all stations, but there are differences in conductivity and HS- at the station level. The article concludes by discussing the operational experience of the monitoring stations.
... A wide range of physical and chemical parameters relevant to operation of WWTPs can be measured continuously or semi-continuously with commonly used sensors and analysers (Ingildsen & Olsson 2016). Development of novel instruments is still taking place, for instance, for measurement of organic carbon, metals, and emerging contaminants in wastewaters, for more affordable and improved nutrient sensors (Zhang et al., 2020), and for enabling continuous monitoring of some parameters relevant to optimization of anaerobic digestion processes (e.g., measuring individual volatile fatty acid species) (Jimenez et al., 2015). Figure 1 shows a scheme of the water line and the sludge line including the typical sensors that could usually be deployed within a standard wastewater facility. ...
Conference Paper
To protect human health and natural ecosystems, wastewater treatment plants (WWTPs) have been traditionally designed to remove pollutants from wastewater. With remarkable success WWTPs have adapted to increasingly stringent discharge limits over the years. Nowadays, municipal wastewater treatment facilities are facing a double transition. On the one hand, the transition towards sustainability and the circular water economy, in which resource recovery from wastewater (water recovery, energy recovery and nutrient recovery) plays a fundamental role for its effective implementation. Note that the incorporation of any resource recovery process in a WWTP will immediately turn it into a water resource recovery facility (WRRF). On the other hand, the digital transition, which aims at making the operation of these facilities smart and that undoubtedly could have a synergistic effect together with the paradigm shift towards the effective implementation of circular water economy. To make our current facilities smart, there is a growing interest in finding the way to convert the collected process data into intelligent actions for improving their operation. This is not an easy task for many reasons: - the harsh environment in which the instrumentation has to work (corrosive, sludgy, biofilm formation with biological activity…), - almost complete absence of metadata that would make it easy the interpretation of the process data that it is being collected and that would enable its future use, - the almost complete absence of automated data quality assurance, required to avoid “garbage in – garbage out”- the ever-increasing number of process sensors available (data overload), that must be properly processed and made easily available for further use to make them useful- large amounts of data are collected and stored in databases but not wisely used, thus, resulting in data graveyards, - the excessive cost of nutrient and organic matter sensors/analysers which moreover are labour maintenance intensive, fact that restrict their availability to the range of large facilities, thus, they are not usually available for small size facilities (which are the vast majority). - the intelligent sensors and data-driven models must be maintainable by the plant workers (not by Data scientists), - the lack of process expertise in the development of the artificial intelligent tools, - plant operators are often accustomed to their operational routines and, therefore, cultural change is needed in the organization for successful digital transition and adopting new intelligent tools. The progress in computing capabilities together with the large amount of collected process data in WWTPs have created the perfect storm for the machine learning boom we are observing, but all the aforementioned issues can make the incredible digital transition opportunity that exists today completely lost. In an attempt to avoid this disaster, this paper tries to shed light on the path towards increasing the value of the large amount of data that nowadays are being collected in WWTPs and WWRFs. Thus, digital transition could be safely embraced and the enormous potential of data analytics fully exploited, enabling it to play an essential role in the future automation and operation of our municipal facilities.
... In addition, it is very difficult to clean the chemicals, oil and petroleum wastes in the wastes by themselves [3]. Such wastes need to be subjected to a special cleaning process [4]. Waste water treatment plants are established in order to clean the waste water generated after use in places where there is collective life and production [5]. ...
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After using clean water, giving it back to nature causes environmental pollution. Treatment processes are used to clean the used wastewater. The water passed through various processes is cleaned and given to the environment. Some organizations are in charge of providing and cleaning water in collective settlements. However, the inspection is carried out by a ministry from a single point. The sensor data of the wastewater treatment plants from a single point are continuously monitored and a sample request can be made from the treated water at any time. In this study, an automation has been developed by the Ministry of Environment, Urbanization and Climate Change of the Republic of Turkey to automatically monitor the wastewater treatment plant. This automation was operated by applying it to the treatment plant of Bursa Hasanağa Organized Industrial Zone.
... Most studies use 60-80% data for training and the remaining data for testing. Some researchers have made an attempt to design various sensors to enable rapid and accurate real-time monitoring and WWT process automation by real-time sensing, data analysis and online controls [57][58][59][60]. For the monitoring of influent water, some water quality parameters, such as BOD, COD, pH, DO, flow rate, temperature and initial pollutant concentration, are easily obtained and used for the inputs of AI models, while for the monitoring of effluent water, some water quality parameters, such as effluent BOD, COD, pH, DO and pollutant concentration, are usually used to evaluate the effect of WWT or the performance of wastewater treatment plants (WWTPs). ...
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In recent years, artificial intelligence (AI), as a rapidly developing and powerful tool to solve practical problems, has attracted much attention and has been widely used in various areas. Owing to their strong learning and accurate prediction abilities, all sorts of AI models have also been applied in wastewater treatment (WWT) to optimize the process, predict the efficiency and evaluate the performance, so as to explore more cost-effective solutions to WWT. In this review, we summarize and analyze various AI models and their applications in WWT. Specifically, we briefly introduce the commonly used AI models and their purposes, advantages and disadvantages, and comprehensively review the inputs, outputs, objectives and major findings of particular AI applications in water quality monitoring, laboratory-scale research and process design. Although AI models have gained great success in WWT-related fields, there are some challenges and limitations that hinder the widespread applications of AI models in real WWT, such as low interpretability, poor model reproducibility and big data demand, as well as a lack of physical significance, mechanism explanation, academic transparency and fair comparison. To overcome these hurdles and successfully apply AI models in WWT, we make recommendations and discuss the future directions of AI applications.
... Despite the plethora of literature on the applications of ML techniques to address individual problems within the WWTFs, a paucity of information remains regarding how those applications can be organised. In the wastewater community, gaps exist between the education of practitioners and the understanding necessary to implement advanced ML applications within wastewater treatment [42]. Thus, the objective of this review is to facilitate the application of machine learning techniques for WWTFs through a presentation of a logical organisational framework for ML applications in WWTFs. ...
... In general, knowing the pollutant load of influent waters in sanitation systems in real time enables the implementation and development of different management strategies that can help protect the environment and help the water bodies to receive lower pollution loads, in both dry weather as well as during rainfall events (Gruber et al., 2006;Meyer et al., 2019). Decisions such as when to start or end a discharge during a rainfall event, as well as the oxygen requirements and internal recirculation in the biological processes of a WWTP can be predicted and managed once the pollution load information is known in sufficient time (Hochedlinger et al., 2006b;Zhang et al., 2020). Moreover, real-time monitoring of the quality of circulating water throughout industrial areas can help to control and enforce compliance with the maximum pollutant loads allowed (Thomas and Thomas, 2022). ...
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Interest is growing in simple, fast and inexpensive systems to analyze urban wastewater quality in real time. In this research project, a methodology is presented for the characterization of COD, BOD5, TSS, TN, and TP of wastewater samples, without the need to alter the samples or use chemical reagents, from a few wavelengths, belonging to the different color groups that compose the visible spectrum in isolation: (380-700 nm): violet (380-427 nm), blue (427-476 nm), cyan (476-497 nm), green (497-570 nm), yellow (570-581 nm), orange (581-618 nm), and red (618-700 nm). In this study, about 650 raw and treated urban wastewater samples from over 43 WWTPs and a total of 36 estimation models based on genetic algorithms have been calculated. Seven models were calculated for each pollutant parameter; one model for each color group of the visible spectrum, except for TN, which includes an additional model combining the wavelengths of the violet and red region of the spectrum. All the calculated models showed high accuracy, with an R2 between 80 and 85 % for COD, BOD5 and TSS, and 66-74 % for TN and TP. The tests carried out have shown the accuracy of the models of the different color groups to be very close to each other. However, it is noted that the models making use of the wavelengths between 497 and 570 nm (green) were the ones that showed the best performance in all the parameters under study. This research work lays the foundations for the development of cheaper, faster, and simpler wastewater monitoring and characterization equipment.
... Image preprocessing and feature extraction are the critical steps in image recognition technology. Image preprocessing determines the quality of the subsequent image processing stages, and the image recognition result depends mainly on the image feature extraction process [4]. However, all feature extraction algorithms have advantages in computational speed and accuracy. ...
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... While the feasibility of pollutant detection through spectroscopic methods has been already established, most if not all studies have stagnated at the proof-of-concept stage due to limitations of the methodology, reduced testing equipment availability or lack of procedural optimization (Chen et al., 2020;Zhang et al., 2020). Spectroscopy diagnostic methods have matured to a good enough level where taking the next step towards commercial applications must be considered. ...
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... However, those algorithms require large volumes of representative training data relied upon capable sensors that are severely under developed. 12 A critical step is developing reliable sensors and data processing algorithms to present realtime LTCM sensor data for variable inputs and complex dynamics. ...
... There are also other algorithms for both regression and classification, which include support vector machine, decision tree, random forest and new hybrid models [22,23]. Aside from the above algorithms, artificial neural network (ANN), especially feedforward back-propagation neural network (FFNN in short), is the most widely used method in the prediction of effluent water quality due to its fast operation speed and good fitting effect for non-linear problems [18,19,[24][25][26][27][28][29]. These ANN models have also been applied for predicting the effluent quality of processes including a membrane bioreactor [30], a sequential batch reactor [31], an anoxic/oxic system [32][33][34] and aerobic granular sludge reactors [35]. ...
Article
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... With increased focus on the United Nations Sustainable Development Goals (SDGs) and increasing energy prices, there has been an increased interest in optimizing the performance of Wastewater Treatment Plants (WWTP) and Wastewater Recovery Facilities, prospectively referred to as WWTPs in this article. Optimizing the operation of WWTPs is the topic of several studies [1] where some of the more complex control systems include the energy usage and economics [2,3]. Several companies offer software for real time control of WWTP; however, few focus on the data quality involved [4]. ...
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Process monitoring is crucial for maintaining favorable operating conditions and has received considerable attention in previous decades. Currently, a plant-wide process generally consists of multiple operational units and a large number of measured variables. The correlation among the variables and units is complex and results in the imperative but challenging monitoring of such plant-wide processes. With the rapid advancement of industrial sensing techniques, process data with meaningful process information are collected. Data-driven multivariate statistical plant-wide process monitoring (DMSPPM) has become popular. The key idea of DMSPPM is first decomposing a plant-wide process into multiple subprocesses and then establishing data-driven model for monitoring the process, in which process variable decomposition is important for guaranteeing the monitoring performance. In the current review, we first introduce basics of multivariate statistical process monitoring and highlight the necessity of designing a distributed monitoring scheme. Then state-of-the-art DMSPPM methods are revisited. Finally, opportunities of and challenges to the DMSPPM methods are discussed.
Article
The assessment of Chromium ion in the field of leather tanning industry; either in leathers or waste forms, using fluorescent sensor method, has not been thoroughly explored. Herein, a simple and sensitive fluorescent sensor based on x mol Eu³⁺:BaZrO3 Nano-phosphor (EBZO) (x = 0.00150, 0.0150, 0.0300, 0.0500 mol) has been prepared and characterized for Cr³⁺ ion detection in tanning leathers or waste. Eu³⁺:BaZrO3 Nano-sensor has strong and pure red emission with long lifetime upon UVC excitation; either in solid state or aqueous solutions. The sensing results reveal that EBZO Nano-sensor is quite selective and sensitive towards chromium ion over other metal ions. The assessment of chromium ion has been done using Stern-Volmer quenching method on the red fluorescence emitted from the sensor upon the addition of chromium in aqueous solution. Calibration plot has been achieved over the concentration 1.0–10 × 10⁻⁹ molL⁻¹ with a correlation coefficient of 0.978 and a detection limit of 3.8 × 10⁻⁹ mol L⁻¹. Optical fluorescence and lifetime measurements confirm that EBZO sensor is statically quenched via columbic interaction mechanism with chromium ions. Optimized EBZO Nano-sensor is successfully applied for Chromium detection in real tanning of leather or other waste samples with high recovery values.
Article
Wastewater treatment plants are the main release sources of pharmaceutical compounds present in surface waters. Even at low concentrations, many of these substances have long-term adverse effects on the environment. For an efficient control of pharmaceutical removal, a real-time recognition is a prerequisite. Currently, quantification of such compounds is done in special equipped laboratories and is rather time-consuming and expensive. Here, we introduce a novel biosensor for the detection of the pharmaceutical compound diclofenac, which can be produced with low costs, is easy in handling and can be applied directly on-site. Recognition of diclofenac is based on genetically engineered yeast cells which produce green fluorescent protein in a diclofenac concentration-dependent manner. Centerpiece of the sensor is a foil-based microfluidic flow cell, which allows supply with nutrient solution and analyte while preventing loss of reporter cells. Readout of data is accomplished by a newly developed spectrometric detection unit. With this device, we are able to determine diclofenac concentrations in a range from 10 to 50 μM.
Article
This study investigated membrane capacitive deionization (MCDI) at a pilot-scale using ion-selective polymer-coated carbon electrodes for wastewater reuse. Several issues have been addressed to verify the suitability of MCDI for wastewater reclamation: electrosorption performance, removal efficiency and selectivity of ions present in wastewater, optimization of operating conditions, and performance degradation in long-term caused by the accumulation of organic contaminants. The coated electrodes had better adsorption capacities and charge efficiencies than the conventional MCDI system, which was attributed to their low electrical resistance induced by the thin coated layer. The pilot-scale MCDI test cell involved 50 pairs of anion- and cation-selective electrodes and achieved good removal efficiency of ions from the wastewater effluent, particularly for problematic charged impurities, such as nitrate (NO 3⁻ ) (up to 91.08% of NO 3⁻ was removed). Increasing the flow rate and reducing the applied potential were shown to be efficient for achieving better water quality by enhancing the NO 3⁻ selectivity. Last, the 15 d operation showed good reproducibility in electrosorption and regeneration for the coated electrodes, despite the fact that high concentrations of organics were contained in the wastewater feed solution (12.4 mg/L of dissolved organic carbon).
Article
Current wastewater treatment plants (WWTPs)paradigm is moving towards the so-called water resource recovery facilities in which sewage is considered a source of valuable resources. In particular, urban WWTPs are crucial systems to enhance phosphorus (P)recycling. This paper evaluates the implementation of a P-recovery system in Calahorra WWTP combining the operation of a new sludge line configuration coupled to a struvite crystallisation reactor at demonstration-scale. This new configuration consisted in the elutriation in the gravity thickener of the mixed sludge contained in the mixing chamber in order to reduce the phosphate load to the anaerobic digestion. The results indicated that the P available in the primary sludge overflow was nearly five times more than the obtained for the conventional configuration (1.88 vs. 0.39 gP/kg sludge treated), and the uncontrolled P precipitation inside the anaerobic digester was reduced by 43%. Regarding the total P entering the WWTP, 19% of the total P could be recovered with the new configuration proposed in comparison with 9% in the previous conventional configuration. The average recovery efficiency in the crystallisation plant was 86.9 ± 0.4%, yielding a struvite recovery of 8.0 ± 0.6 kg/d (0.67 ± 0.04 kg/m ³ fed to the crystalliser). The potential struvite production with the new configuration would be around 41 kg/d (15 t/y)crystallising the thickener supernatant which could be increased up to around 103 kg/d (38 t/y)treating all the P-enriched streams (thickener supernatant and centrate streams). The paper demonstrates that WWTPs can contribute to reduce P scarcity, resulting in environmental and economic benefits.
Article
Recent advancements in data-driven process control and performance analysis could provide the wastewater treatment industry with an opportunity to reduce costs and improve operations. However, big data in wastewater treatment plants (WWTP) is widely underutilized, due in part to a workforce that lacks background knowledge of data science required to fully analyze the unique characteristics of WWTP. Wastewater treatment processes exhibit nonlinear, nonstationary, autocorrelated, and co-correlated behavior that (i) is very difficult to model using first principals and (ii) must be considered when implementing data-driven methods. This review provides an overview of data-driven methods of achieving fault detection, variable prediction, and advanced control of WWTP. We present how big data has been used in the context of WWTP, and much of the discussion can also be applied to water treatment. Due to the assumptions inherent in different data-driven modeling approaches (e.g., control charts, statistical process control, model predictive control, neural networks, transfer functions, fuzzy logic), not all methods are appropriate for every goal or every dataset. Practical guidance is given for matching a desired goal with a particular methodology along with considerations regarding the assumed data structure. References for further reading are provided, and an overall analysis framework is presented.
Article
This paper presents a thorough review of control technologies that have been applied to wastewater treatment processes in the environmental engineering regime in the past four decades. It aims to provide a comprehensive technological review for both water engineering professionals and control specialists, giving rise to a suite of up-to-date pathways to impact this field in light of the classified technology hubs. The assessment was conducted with respect to linear control, linearizing control, nonlinear control, and artificial intelligence-based control. The application domain of each technology hub was summarized into a set of comparative tables for a holistic assessment. Challenges and perspectives were offered to these field engineers to help orient their future endeavor.
Article
Traditional wastewater treatment plants (WWTPs) are increasingly regarded as water resource recovery facilities (WRRFs), reflecting the value of water, nutrients, energy and other resources, besides ensuring the required effluent quality. Resource recovery techniques involve biochemical, physical and physico-chemical processes, and even previously unexploited biological conversions. Biopolymers and bioplastics production also reveal the remarkable potential present in our microbial cultures. Models have demonstrated their usefulness to optimize WWTP operation to achieve better effluent quality at lower costs; they also constitute a useful tool to support the transition of WWTPs into WRRFs that maximize the valorization of products recovered from the wastewater. In this paper, it is discussed to which extent the new techniques and unit processes applied for resource recovery could be modelled with conventional activated sludge models (ASMs) and which additional modelling challenges are faced while providing recommendations of potential approaches to address current modelling research gaps.
Article
Ammonia-based aeration control (ABAC) is a cascade control concept for controlling total ammonia nitrogen (NHx-N) in the activated sludge process. Its main goals are to tailor the aeration intensity to the NHx-N loading and to maintain consistent nitrification, to meet effluent limits but minimize energy consumption. One limitation to ABAC is that the solids retention time (SRT) control strategy used at a water resource recovery facility (WRRF) may not be consistent with the goals of ABAC. ABAC-SRT control is a strategy for aligning the goals of ammonia-based aeration control and SRT control. A supervisory controller is used to ensure that the SRT is always optimal for ABAC. The methodology has the potential to reduce aeration energy consumption by over 30% as compared to traditional dissolved oxygen (DO) control. Practical implementation aspects are highlighted for implementation at full scale, such as proper selection of the set point for the supervisory controller, proper calculation of the rate of change in sludge inventory, using a mixed liquor suspended solids (MLSS) controller, and tuning of the controllers. In conclusion, ABAC-SRT is a promising approach for coordinated control of SRT, total ammonia nitrogen, and dissolved oxygen in the activated sludge process that balances both treatment performance and energy savings.
Article
Real-time sensing of minor, or difficult to measure, components in complex systems is a challenge faced across disciplines. For environmental applications, this often entails measurement of target chemicals—that may be harmful and/or of interest at very low concentrations—in a complex medium (tens to thousands of constituent components). Sensor arrays and machine learning (ML) approaches have demonstrated some success but remain limited by the application context and high labor costs of chemical assays for creating large training datasets. This article explores a lower overhead approach, employing data fusion techniques to extract information from a relatively small training dataset. Creation of statistically relevant synthetic training samples is utilized to reduce dependence on costly analysis of samples from the target system. Samples were characterized using eight sensor modalities to create a training set for several ML algorithms, namely artificial neural networks (ANN), support vector regression (SVR), and random forests (RF), to measure NH $_4^+$ concentrations ( ${\leq }$ 50 µM) online in a game-changing wastewater treatment process. Hyperparameters for each method were tuned using a particle swarm optimization approach, and both the accuracy and consistency of results were evaluated. ANN achieved the lowest mean absolute error (MAE) of ∼6 µM, but all methods had a minimum MAE within 20% of this value. When evaluated on computational demand, SVR outperformed other approaches. ANN and RF showed wide variation in resulting MAE for a given parameterization, demonstrating strong dependence on initialization and training process. Overall RF provided the best balance of accuracy and consistency, and therefore, in applications where data are expected to be updated frequently or computational resources are not infinite, RF may provide the best tradeoff in speed, accuracy, and consistency.
Article
This study compares the biosensing performance of a microbial fuel cell (MFC) and a microbial electrolysis cell (MEC). Initial tests provided a qualitative comparison of MFC and MEC currents after the anode compartment liquid (anolyte) was spiked with acetate, or sulphates of NH4+, Na+, Mg2+, Fe2+, or a fertilizer solution. Current measurements showed that the MFC sensor had a faster response time, higher sensitivity, and faster recovery time after the spike. Following the spike tests, the MFC and MEC were operated in a continuous flow mode at several influent concentrations of acetate, and sulphates of NH4+, Na+, and Fe2+. The continuous flow tests confirmed the better performance of the MFC sensor, which was selected for further experiments. Two MFC sensors were used for real-time (on-line) COD measurements of brewery wastewater. Regression analysis showed a strong correlation between the MFC power output and COD concentrations in the anode compartment with a coefficient of determination (R2) of 0.97. Overall, results of this study suggest that an MFC-based sensor can be successfully used as a simple and cost-efficient real-time monitoring tool.
Article
The potential of multisensor array in continuous on-line monitoring of processed water quality at aeration plant is explored. The responses of 23 potentiometric sensors were continuously registered every seven seconds through the 26 days of experiment in a special container having connection with outlet water line of the aeration plant. Using chemometric tools it is shown that potentiometric “electronic tongue” is capable of evaluation of two important parameters of water quality: ammonium nitrogen and nitrate nitrogen. Unlike traditional sampling-based analysis the results of multisensor are available immediately in a real-time mode. Moreover, the achieved precision is sufficient to monitor possible alarm events. The employment of topological data analysis allowed for exploration of the very large dataset (295,828 measurements) accumulated through the long period of continuous measurements with sensors and for judgment on stability of water quality.
Article
Soft-sensor is the most common strategy to predict hard-to-measure variables in the wastewater treatment processes. However, existence of a large number of hard-to-measure variables always renders a generic single-output soft-sensor inadequate. This study developed multi-output soft-sensors using Multivariate Linear Regression model (MLR), Multivariate Relevant Vector Machine (MRVM) and Multivariate Gaussian Processes Regression (MGPR) models aiming to predict multiple hard-to-measure variables simultaneously and to capture the joint distribution of the response variables. This, in turn, ensures that the proposed soft-sensors are not just able to obtain prediction values, but also to indicate the credibility of information for hard-to-measure quantities. To further compromise the computational overhead of multi-output soft-sensors, improved Variable Importance in Projection (VIP) and Least Absolute Shrinkage and Selection Operator (Lasso) are proposed to reduce the dimensions of data, thereby alleviating the complexity of predicted models. The proposed methodologies were firstly demonstrated by applying the design algorithm to a wastewater plant (WWTP) simulated with the well-established model, BSM1, then extended to a full-scale WWTP with data collecting from the field. Results showed that the proposed strategy significantly improved the prediction performance.
Article
Excess boron in drinking and irrigation water is a serious environmental and health problem because it can be toxic to many crops and lead to various diseases in humans and animals upon long-term consumption. In this work, the removal of boron from aqueous solutions was achieved by electrocoagulation using aluminium as the anode and cathode. The operating parameters influencing the efficiency of boron removal, namely, initial pH (pH 0), current density, and treatment time, were investigated. An optimum removal efficiency of 70% was achieved at a current density of 18.75 mA/cm 2 and pH 0 = 4 within 90 min of treatment time. An artificial neural network (ANN) was utilised for modelling the experimental data. The model with a topology of 3-10-1 (cor-responding to input, hidden, and output neurons, respectively) provided satisfactory results in the identification of the optimal conditions. The sum of squared error and correlation coefficient (R 2) were 0.616 and 0.973, respectively, confirming the good fit of the ANN model.
Article
The quantification of pollutants, as pharmaceuticals, in wastewater is an issue of special concern. Usually, typical methods to quantify these products are time and reagent consuming. This paper describes the development and validation of a Fourier transform near-infrared (FT-NIR) spectroscopy methodology for the quantification of pharmaceuticals in wastewaters. For this purpose, 276 samples obtained from an activated sludge wastewater treatment process were analysed in the range of 200 cm⁻¹ to 14,000 cm⁻¹, and further treated by chemometric techniques to develop and validate the quantification models. The obtained results were found adequate for the prediction of ibuprofen, sulfamethoxazole, 17β-estradiol and carbamazepine with coefficients of determination (R²) around 0.95 and residual prediction deviation (RPD) values above four, for the overall (training and validation) data points. These results are very promising and confirm that this technology can be seen as an alternative for the quantification of pharmaceuticals in wastewater.
Article
Ion selective electrodes for diclofenac monitoring in both pharmaceutical wastewater and dosage form were described; that are considered environmental friendly analytical method. The sensors development depended on comparative performance evaluation of membranes that were based on functionalized magnetite nanoparticles with the classical sensors; this approach provided that nanoparticles in the inner solution of sensor membrane were highly dispersed and coated with ionophore to enhance a complete ion-pairing interaction between the ionophore and the analyte. The optimum membrane was that containing β‑cyclodextrin coupled with magnetite ferric oxide as inner filling solution, dibutylphthalate as plasticizer and crystal violet as ion exchanger in poly (vinylchloride) matrix. This sensor (CV-Fe-β-CD) exhibited high sensitivity, Nernstian slope of the calibration curve, as well as fast, stable response and good selectivity. The sensor exhibits a Nernstian slope of −58.7 ± 1 mV/decade over the concentration range 1.0 × 10⁻⁷ to 1.0 × 10⁻² M of Diclofenac with a minimal limit of detection of 1.1 × 10⁻⁷ M. The electrode showed a good potentiometric selectivity for diclofenac with respect to a number of interfering ions and organic species. The membrane sensor was successfully applied for the determination of diclofenac in wastewater samples and dosage form without sample pretreatment steps prior to its analysis.
Article
Aerobic granulation is a complex process that, while proven to be more effective than conventional treatment methods, has been a challenge to control and maintain stable operation. This work presents a static data-driven model to predict the key performance indicators of the aerobic granulation process. The first sub-model receives influent characteristics and granular sludge properties. These predicted parameters then become the input for the second sub-model, predicting the effluent characteristics. The model was developed with a dataset of 2600 observations and evaluated with an unseen dataset of 286 observations. The prediction R2 and RMSE were >99% and <5% respectively for all predicted parameters. The results of this paper show the effectiveness of data-driven models for simulating the complex aerobic granulation process, providing a great tool to help in predicting the behaviour, and anticipating failures in aerobic granular reactors.
Article
Water pollution and habitat degradation are the cause of increasing water scarcity and decline in aquatic biodiversity. While the freshwater availability has been declining through past decades, water demand has continued to increase particularly in areas with arid and semi-arid climate. Monitoring of pollutants in wastewater effluents are critical to identifying water pollution area for treatment. Conventional detection methods are not effective in tracing multiple harmful components in wastewater due to their variability along different times and sources. Currently, the development of biosensing instruments attracted significant attention because of their high sensitivity, selectivity, reliability, simplicity, low-cost and real-time response. This paper provides a general overview on reported biosensors, which have been applied for the recognition of important organic chemicals, heavy metals, and microorganisms in dark waters. The significance and successes of nanotechnology in the field of biomolecular detection are also reviewed. The commercially available biosensors and their main challenges in wastewater monitoring are finally discussed.
Article
Aerobic granulation is a recent technology with high level of complexity and sensitivity to environmental and operational conditions. Artificial neural networks (ANN), computational tools capable of describing complex nonlinear systems, are the best fit to simulate aerobic granular bioreactors. In this study, two feedforward backpropagation ANN models were developed to predict chemical oxygen demand (COD) (Model I) and total nitrogen (TN) removal efficiencies (Model II) of aerobic granulation technology under steady-state condition. Fundamentals of ANN models and the steps to create them were briefly reviewed. The models were respectively fed with 205 and 136 data points collected from laboratory-, pilot-, and full-scale studies on aerobic granulation technology reported in the literature. Initially, 60, 20, and 20%, and 80, 10, and 10% of the points in the corresponding datasets were randomly chosen and used for training, testing, and validation of Model I, and Model II, respectively. Overall coefficient of determination (R²) value and mean squared error (MSE) of the two models were initially 0.49 and 15.5, and 0.37 and 408, respectively. To improve the model performance, two data division methods were used. While one method is generic and potentially applicable to other fields, the other can only be applied to modeling the performance of aerobic granular reactors. R² value and MSE were improved to 0.90 and 2.54, and 0.81 and 121.56, respectively, after applying the new data division methods. The results demonstrated that ANN-based models were capable simulation approach to predict a complicated process like aerobic granulation.
Article
Water pollution occurs mainly due to inorganic and organic pollutants, such as nutrients, heavy metals and persistent organic pollutants. For the modeling and optimization of pollutants removal, artificial intelligence (AI) has been used as a major tool in the experimental design that can generate the optimal operational variables, since AI has recently gained a tremendous advance. The present review describes the fundamentals, advantages and limitations of AI tools. Artificial neural networks (ANNs) are the AI tools frequently adopted to predict the pollutants removal processes because of their capabilities of self-learning and self-adapting, while genetic algorithm (GA) and particle swarm optimization (PSO) are also useful AI methodologies in efficient search for the global optima. This article summarizes the modeling and optimization of pollutants removal processes in water treatment by using multilayer perception, fuzzy neural, radial basis function and self-organizing map networks. Furthermore, the results conclude that the hybrid models of ANNs with GA and PSO can be successfully applied in water treatment with satisfactory accuracies. Finally, the limitations of current AI tools and their new developments are also highlighted for prospective applications in the environmental protection.
Article
Because of existing uncertainties and non-linearity characteristics of wastewater plants, highly affected by the state of the bacteria involved in each stage, their real-time control must follow an adaptive control rule. This paper presents the control strategy and fuzzy logic rules for a two stage anaerobic wastewater treatment plant in the food sector. PH, temperature and NaOH are controlled in the acidogenic reactor, and a second stage for ph and temperature control takes place in the methanogenic. The solution was tested ina simulated environment and was implemented on a pilot plant on a S7-300 PLC using simple IF.. THEN rules. We connected the plant to a remote Decision Support System to perform better state analysis, process optimization and abnormal situation management.
Article
The aim of this paper is to describe the state-of-the art computer-based techniques for data analysis to improve operation of wastewater treatment plants. A comprehensive review of peer-reviewed papers shows that European researchers have led academic computer-based method development during the last two decades. The most cited techniques are artificial neural networks, principal component analysis, fuzzy logic, clustering, independent component analysis and partial least squares regression. Even though there has been progress on techniques related to the development of environmental decision support systems, knowledge discovery and management, the research sector is still far from delivering systems that smoothly integrate several types of knowledge and different methods of reasoning. Several limitations that currently prevent the application of computer-based techniques in practice are highlighted.
Book
Soft sensors are inferential estimators, drawing conclusions from process observations when hardware sensors are unavailable or unsuitable; they have an important auxiliary role in sensor validation when performance declines through senescence or fault accumulation. The non-linear behaviour exhibited by many industrial processes can be usefully modelled with the techniques of computational intelligence: neural networks; fuzzy systems and nonlinear partial least squares. Soft Sensors for Monitoring and Control of Industrial Processes underlines the real usefulness of each approach and the sensitivity of the individual steps in soft-sensor design to the choice of one or the other. Design paths are suggested and readers shown how to evaluate the effects of their choices. All the case studies reported, resulting from collaborations between the authors and a number of industrial partners, raised challenging soft-sensor-design problems. The applications of soft sensors presented in this volume are designed to cope with the whole range from measuring system backup and what-if analysis through real-time prediction for plant control to sensor diagnosis and validation. Some of the soft sensors developed here are implemented on-line at industrial plants. Features: • soft-sensor design; • advice on data selection and choice of model structure; • model validation; • strategies for the improvement of soft-sensor performance; • uses of soft sensors in fault detection and sensor validation; • soft sensors in use in industrial applications such as a debutanizer column and a sulfur recovery unit. This monograph guides interested readers – researchers, graduate students and industrial process technologists – through the design of their own soft sensors. It is self-contained with full references and appraisal of existing literature and data sets for some of the case studies can be downloaded from springer.com. Advances in Industrial Control aims to report and encourage the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.