Article

Prediction of Thermogravimetric Data in Bromine Captured from Brominated Flame Retardants (BFRs) in e-Waste Treatment Using Machine Learning Approaches

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Abstract

The principal objective in the treatment of e-waste is to capture the bromine released from the brominated flame retardants (BFRs) added to the polymeric constituents of printed circuit boards (PCBs) and to produce pure bromine-free hydrocarbons. Metal oxides such as calcium hydroxide (Ca(OH) 2) have been shown to exhibit high debromination capacity when added to BFRs in e-waste and capturing the released HBr. Tetrabromobisphenol A (TBBA) is the most commonly utilized model compound as a representative for BFRs. Our coauthors had previously studied the pyrolytic and oxidative decomposition of the TBBA:Ca(OH) 2 mixture at four different heating rates, 5, 10, 15, and 20°C/min, using a thermogravimetric (TGA) analyzer and reported the mass loss data between room temperature and 800°C. However, in the current work, we applied different machine learning (ML) and chemometric techniques involving regression models to predict the TGA data at different heating rates. The motivation of this work was to reproduce the TGA data with high accuracy in order to eliminate the physical need of the instrument itself, so that this could save significant experimental time involving sample preparation and subsequently minimizing human errors. The novelty of our work lies in the application of ML techniques to predict the TGA data from e-waste pyrolysis since this has not been conducted previously. The significance of our work lies in the fact that e-waste is ever increasing, and predicting the mass loss curves faster will enable better compositional analysis of the e-waste samples in the industry. Three ML models were employed in our work, namely Linear, random forest (RF), and support vector regression (SVR), out of which the RF method exhibited the highest coefficient of determination (R 2) of 0.999 and least error of prediction as estimated by the root mean squared error (RMSEP) at all 4 heating rates for both pyrolysis and oxidation conditions. An 80:20 split was used for calibration and validation data sets. Furthermore, for showing versatility and robustness of the best-predicting RF model, it was also trained using all the data points in the lower heating rates of 5 and 10°C/min and predicted on all the data points for the higher heating rates of 15 and 20 continued...

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... 20 A plethora of works in literature have focused on the copyrolysis of TBBA with various metal oxides, 21−25 but very few have focused on TBP. 1, 13 We would like to highlight a recent work by us, where thermogravimetric analysis (TGA) of TBBA combined with Ca(OH) 2 was investigated and various machine learning (ML) techniques were applied to reproduce the TGA data. 26 This work was an extension of a previous work also by Ali et al., 12 where TGA data were obtained for samples of both pure TBBA and TBBA combined with Ca(OH) 2 . Furthermore, these samples were also subjected to pyrolysis under both N 2 and O 2 environments, where the objective was to explore the debromination capability of Ca(OH) 2 from the pyrolytic products of TBBA. ...
... Predicting the TGA data for new input conditions such as HRs, time spent by the sample inside the chamber, heat supplied by the TGA instrument at different times, and temperatures of the sample and the chamber at different times is achieved by establishing linear and nonlinear relationships between these inputs and the output mass loss data. In our previous work, 26 we compared the prediction ability of random forest (RF) and support vector (SVR) regression techniques as with ordinary least-squares (OLS)-based multiple linear regression (MLR) for reproducing the TGA data of TBBA copyrolyzed with Ca(OH) 2 under both oxygen and nitrogen environments. These techniques are elaborated in the ML Methods Section for readers' reference. ...
... This was also the industry standard and was chosen due to the large size of our data set. 26 As can be seen in Figure 2, we applied an 80:20 split for calibrating and validating the models in scenario 1, where the ML models were trained by using the TGA data at each HR for both TBP and TBP + hematite samples. However, in scenario 2, two sets of investigations were conducted: (i) the entire data points in the lower HRs considering two sets at a time (5, 10°C/min) initially and then considering three sets at a time (5, 10, and 15°C/min) were used as calibration sets for training the ML models and the performance was tested on the data points from the remaining HRs two at a time (15, 20°C/min) and 20°C/min alone for the calibration set corresponding to three HRs at a time. ...
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The release of bromine-free hydrocarbons and gases is a major challenge faced in the thermal recycling of e-waste due to the corrosive effects of produced HBr. Metal oxides such as Fe2O3 (hematite) are excellent debrominating agents, and they are copyrolyzed along with tetrabromophenol (TBP), a lesser used brominated flame retardant that is a constituent of printed circuit boards in electronic equipment. The pyrolytic (N2) and oxidative (O2) decomposition of TBP with Fe2O3 has been previously investigated with thermogravimetric analysis (TGA) at four different heating rates of 5, 10, 15, and 20 °C/min, and the mass loss data between room temperature and 800 °C were reported. The objective of our paper is to study the effectiveness of machine learning (ML) techniques to reproduce these TGA data so that the use of the instrument can be eliminated to enhance the potential of online monitoring of copyrolysis in e-waste treatment. This will reduce experimental and human errors as well as improve process time significantly. TGA data are both nonlinear and multidimensional, and hence, nonlinear regression techniques such as random forest (RF) and gradient boosting regression (GBR) showed the highest prediction accuracies of 0.999 and lowest prediction errors among all the ML models employed in this work. The large data sets allowed us to explore three different scenarios of model training and validation, where the number of training samples were varied from 10,000 to 40,000 for both TBP and TBP + hematite samples under N2 (pyrolysis) and O2 (combustion) environments. The novelty of our study is that ML techniques have not been employed for the copyrolysis of these compounds, while the significance is the excellent potential of enhanced online monitoring of e-waste treatment and extension to other characterization techniques such as spectroscopy and chromatography. Lastly, e-waste recycling could greatly benefit from ML applications since it has the potential to reduce total and operational costs and improve overall process time and efficiency, thereby encouraging more treatment plants to adopt these techniques, resulting in reducing the increasing environmental footprint of e-waste.
... The authors mentioned that managing e-waste through recycling, reusing, and reducing is acknowledged as the primary methods currently in use. The proposed method claims to achieve higher accuracy compared to existing approaches such as deep learning, TensorFlow deep learning, Cuckoo search-based neural network, and machine learning, with accuracy rates of 19.49 %, 18.05 %, 12.77 %, Ali et al. [5] discussed the treatment of e-waste with a focus on capturing bromine released from brominated flame retardants (BFRs) in printed circuit boards (PCBs) and producing bromine-free hydrocarbons. This study applied machine learning and chemometric techniques to predict the TGA data at various heating rates. ...
... The authors aimed to accurately reproduce the TGA data, eliminating the need for the physical instrument, saving experimental time, and minimizing errors. Ali et al. [5] reported a novel method of applying machine learning techniques to predict TGA data in e-waste pyrolysis, which has not been done previously [97]. The significance of this research is that as e-waste continues to increase, faster prediction of mass loss curves enables better compositional analysis in the industry. ...
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In today's world, the proliferation of electronic devices has led to a significant increase in electronic waste (e-waste) generation, necessitating the development of innovative approaches for sustainable management. E-waste recycling, which involves the recovery of valuable materials from discarded electronic devices, has emerged as a promising solution to the growing e-waste problem. This article presents an analysis of the current state of research on e-waste management, encompassing various recycling approaches, including mechanical, chemical, and biological methods. The analysis revealed that most of the research on e-waste management has focused on the development of recycling technologies, with a significant emphasis on the use of chemical methods. However, there is a growing interest in the use of biological methods, such as bioreactors and microbial technologies, for e-waste management. Many challenges including lack of uniform regulations, inadequate infrastructure, and high cost of recycling technologies were initiated. The formation of product reuse through remanufacturing, and the deployment of effective recycling facilities are necessary for the management of e-waste. The challenge is to develop innovative and cost-effective solutions to e-waste management (plastic-based e-waste and metals-based e-waste). Several technologies are currently applied to plastic-based e-waste and metals-based e-waste management. primary, secondary, and tertiary recycling of plastic-based e-waste and metallurgical approaches for metals-based e-waste are ideal methods for e-waste management. Furthermore, the techno-economic feasibility of different e-waste recycling approaches was estimated. The analysis suggests that while some recycling approaches are economically viable, there is a need for more research to optimize the efficiency and cost-effectiveness of these methods.
... Recent co-pyrolytic studies utilizing metal oxides such as zincite [18], franklinite [18], La 2 O 3 [19], Sb 2 O 3 [20], CaO [19], CuO [19], Fe 2 O 3 [21] and lead oxide (PbO) have demonstrated varying debromination potential [22]. Likewise, our recent studies simulated the behavior of thermal degradation profiles of BFRs when mixed with Fe 2 O 3 [23] and Ca(OH) 2 [24] using machine learning approaches based on thermogravimetric analysis data. Lead is a semi-volatile heavy metal among the often-discharged compounds in the environment when e-waste is processed, stored, or disposed of using shoddy methods, including open burning causing high environmental toxicity [25]. ...
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The Stockholm Convention treaty of the United Nations Environment Program has impeded the mass production of legacy brominated fire retardants (BFRs) paving the route to introduce novel BFRs (NBFRs) into the industrial market. Tetrabromobisphenol A diallyl ether (TBBPA-DAE), is a widely emerging NBFR with a high rate of production. The deleterious impacts, neurobehavioral consequences and toxic effects of NBFRs have been well-documented. Co-pyrolysis of BFRs with metal oxides has emerged as a potential de-bromination technique in e-waste recycling that curtails the bromine release into the environment. Herein, a multitude of characterization studies are done to probe into the debromination efficiency of lead oxide (PbO) during its co-pyrolysis with TBBPA-DAE via products (char, gas and condensates) analyses. The thermogravimetric analysis suggested a pyrolytic run up to 600 • C. The GCMS analysis showed that the release of brominated compounds was completely restricted in the condensate at 600 • C by increasing the phenol production. This was due to the capture of HBr by the PbO to form PbBr 2 , which was validated by the spectral, XRD and SEM-EDX analyses. The IC analysis also endorsed a better efficiency of PbO in HBr capture (80.04 %) in comparison to the HCl capture (45.57 %) proving that PbO is a good debromination agent envisaging further probes to other emerging NBFRs. The study also investigates the de-chlorination of PVC to establish the universal de-halogenation capacity of PbO toward mixed halogenated plastic wastes.
... In all cases, the first zone signifies the debromination zone releasing HBr gases (Ali et al., 2023e;Altarawneh et al., 2019;Kumagai et al., 2017). At this zone, the metallic cations start capturing the bromine free radicals to form respective metal bromides as validated in XRD and SEM-EDX analyses. ...
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Brominated flame retardants (BFRs) are bromine-bearing additives added to the polymeric fraction in various applications to impede fire ignition. The Stockholm Convention and various other legislations abolished legacy BFRs usage and hence, the so-called novel BFRs (NBFRs) were introduced into the market. Recent studies spotlighted their existence in household dust, aquifers and aquatic/aerial species. Co-pyrolysis of BFRs with metal oxides has emerged as a potent chemical recycling approach that produces a bromine-free stream of hydrocarbon. Herein, we investigate the debromination of two prominent two NBFRs; namely tetrabromobisphenol A 2,3-dibromopropyl ether (TD) and tetrabromobisphenol A diallyl ether (TAE) through their co-pyrolysis with zinc oxide (ZnO) and franklinite (ZnFe2O4). Most of the zinc content in electrical arc furnace dust (EAFD) exists in the form of these two metal oxides. Conversion of these metal oxides into their respective bromides could also assist in the selective extraction of the valuable zinc content in EAFD. The debromination potential of both oxides was unveiled via a multitude of characterization studies to analyze products (char, gas and condensates). The thermogravimetric analysis suggested a pyrolytic run up to 500 ◦C and the TAE treatment with ZnO produced only a trivial amount of brominated compounds (relative area, 0.83%). Phenol was the sole common compound in condensable products; potentially formed by the β-scission debromination reaction from the parental molecular skeleton. Inorganic compounds and methane were the major constituents in the gaseous products. The pyrochar analyses confirmed the presence of metal bromides retained in the residue, averting the bromine release into the atmosphere. The ion chromatography analysis portrayed <8% of HBr gas release into the atmosphere upon pyrolysis with ZnO. The ZnO dominance herein envisaged further probes into other spinel ferrites in combating brominated polymers.
... On the other hand, SVM creates a decision boundary between two categories based on margin calculation principles, minimizing classi cation error. The classi cation function of SVM has been extended to cancer genomics, enabling the discovery of new biomarkers, drug targets, and deeper insights into cancer-inducing genes in cancer genome classi cation or typing [19][20][21]. In this study, we compare RF and SVM models to select the best model for predicting the probability of multiple indicators or disease onset or progression based on individual patient characteristics. ...
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Chapter
This chapter explores the integration of AI and ML techniques in the design and manufacturing of green and flexible electronics. It emphasizes the significance of these technologies for sustainable development and discusses the challenges and opportunities they present. The chapter provides an overview of AI and ML algorithms applicable to the field, including materials selection, intelligent manufacturing, energy efficiency prediction, and design optimization. Case studies highlight successful applications of AI and ML in green and flexible electronics. Overall, this chapter demonstrates how AI and ML contribute to the sustainability, efficiency, and performance of electronic devices, including AI-assisted materials selection, intelligent manufacturing processes, predictive modeling for energy efficiency, and optimization of flexible electronic designs using machine learning. It demonstrates the effectiveness of AI and ML in achieving sustainable development in the field of green and flexible electronics.
Chapter
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The increasing amount of e-waste plastics needs to be disposed of properly, and removing the brominated flame retardants contained in them can effectively reduce their negative impact on the environment. In the present work, TBBPA-bis-(2,3-dibromopropyl ether) (TBBPA-DBP), a novel brominated flame retardant, was extracted by ultrasonic-assisted solvothermal extraction process. Response Surface Methodology (RSM) achieved by machine learning (support vector regression, SVR) was employed to estimate the optimum extraction conditions (extraction time, extraction temperature, liquid to solid ratio) in methanol or ethanol solvent. The predicted optimum conditions of TBBPA-DBP were 96 min, 131 mL g⁻¹, 65 °C, in MeOH, and 120 min, 152 mL g⁻¹, 67 °C in EtOH. And the validity of predicted conditions was verified.
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Literature provides detailed mechanisms underpinning the formation of a wide array of bromine (Br)-containing molecules with a prime focus on dioxin-like compounds. However, from a more applied point of view, the practical deployment of attained thermo-kinetic parameters remains inadequate in the absence of a robust kinetic model that connects bromine transformation at the molecular level with pertinent experimental observations. Herein and to fill in this gap, this study constructs a chemical kinetic model to account for the “homogenous gas phase” emission of Br-aromatic pollutants from the oxidative thermal decomposition of a monobromobenzene molecule (MBZ). The latter serves as a model compound for brominated flame retardants (BFRs) present in e-waste. The model consists of sub-mechanisms (that include reaction rate constants and thermochemical T-dependent functions) for HBr oxidation, combustion mechanism of C1-C6 species, bromine transformation, and synthesis of Br dioxin-like compounds. Reaction rate parameters were obtained for a large array of reactions that constitute the core of the model. For instance, the obtained activation energies for the initial pathways in the formation of brominated biphenyls reside in the range of ~ 15–45 kJ/mol. Considering oxidation of 5000 ppm MBZ in a plug flow reactor, the model reasonably predicts the temperature-dependent profiles (between 500–1200 oC at atmospheric pressure) of a few PBDD/Fs (i.e., polybrominated dibenzo-p-dioxins)) isomers in reference to limited corresponding experimental measurements. Most Br dioxin-like compounds appear in the narrow temperature window of 600–1000 oC and achieve their highest abundance at molar yields in the range of 1.0–15 mmol/mol MBZ. A high load (100–120 mmol/mol MBZ) of brominated environmentally persistent free radicals (Br-EPFR) emerges and shifts from bromophenoxy radicals to bromocyclopentadienyl radicals around 700 oC. Oxidation of a 2-bromophenol molecule results in the formation of higher yields of Br-toxicants when compared with that of MBZ. The assembled model provides an informed hazards assessment into the potential emission inventories of bromine toxicants in the gas phase at conditions encountered in real scenarios, such as open burning and primitive treatment of e-waste. Via an atomic-base understanding of the complex bromine chemistry and speciation, the model allows the underlying operational conditions that reduce the emission of Br-notorious pollutants to be surveyed and fine-tuned.
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This work presents the development of molecular-based mathematical model for the prediction of CO2 solubility in deep eutectic solvents (DESs). First, a comprehensive database containing 1011 CO2 solubility data in various DESs at different temperatures and pressures is established, and the COSMO-RS-derived descriptors of involved hydrogen bond acceptors and hydrogen bond donors of DESs are calculated. Afterwards, the efficiency of the input variables, i.e., temperature, pressure, COSMO-RS-derived descriptors of HBA and HBD as well as their molar ratio, is explored by a qualitative analysis of CO2 solubility in DESs using a simple multiple linear regression model. A machine learning method namely random forest is then employed to develop more accurate nonlinear quantitative structure-property relationship (QSPR) model. Combining the QSPR validation and comparisons with literature-reported models (i.e., COSMO-RS model, traditional thermodynamic models and equations of state methods), the developed QSPR model with COSMO-RS-derived parameters as molecular descriptors is suggested to be able to give reliable predictions of CO2 solubility in DESs and could be used as a useful tool in selecting DESs for CO2 capture processes.
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Electric arc furnace dust (EAFD) signifies a major source of recyclable zinc. Most of the zinc load in EAFD exists as zincite (ZnO) and franklinite (ZnFe2O4). The heterogenous mixture of EAFD renders it technologically challenging to extract the valuable zinc content in EAFD via commonly utilized hydrometallurgical and pyrometallurgical operations. Co-pyrolysis of EAFD with halogen-containing polymers (most notably polyvinyl chloride, PVC, and brominated flame retardants, BFRs) is currently deployed as a potent approach in the selective extraction of zinc from EAFD. A robust optimization of this process necessitates acquiring accurate and representative kinetic parameters of involved chemical reactions. Herein, we construct a kinetic model that accounts the surface halogenation of zinc ions in franklinite into zinc halides (ZnCl2/ZnBr2). Governing reaction and activation energies for the dissociative adsorption of hydrogen halides and alkyl halides with a franklinite surface were computed with the DFT + U formalism. Products profiles from the constructed kinetic model are discussed in the context of literature available experimental measurements pertinent to transformation of zinc into zinc halides. The predicted temperature window for the synthesis of surface ZnCl2/ZnBr2 moieties coincides with analogous results inferred from pyrolysis experiments. Uptake of HCl and HBr by franklinite commences at 600 K and 500 K, respectively. The model satisfactorily illustrates chemical phenomena that dictate the mass loss curves in EAFD-PVC/BFRs formulations, most notably dehalogenation of halogenated alkanes, evaporation of zinc halides evaporation, and water evolution.
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Electronic waste (e-waste) generation has been growing in volume worldwide, and the diversity of its material composition is increasing. Sustainable management of this material is critical to achieving a circular-economy and minimizing environmental and public health risks. This study's objective was to investigate the use of pyrolysis as a possible technique to recover valuable materials and energy from different components of e-waste as an alternative approach for limiting their disposal to landfills. The study includes investigating the potential environmental impact of thermal processing of e-waste. The mass loss and change in e-waste chemicals during pyrolysis were also considered. The energy recovery from pyrolysis was made in a horizontal tube furnace under anoxic and isothermal conditions of selected temperatures of 300 oC, 400 oC, and 500 oC. Critical metals that include the rare earth elements and other metals such as In, Co, Li) and valuable metals (Au, Ag, Pt group were recovered from electronic components. Pyrolysis produced liquid and gas mixtures of organic compounds that can be used as fuels. Still, the process also emitted particulate matter and semi-volatile organic products, and the remaining ash contained leachable pollutants. Furthermore, toxicity characteristics leaching procedure (TCLP) of e-waste and partly oxidized products were conducted to measure the levels of pollutants leached before and after pyrolysis at selected temperatures. TCLP result revealed the presence of heavy metals like As, Cr, Cd, and Pd. Lead was found at 160 mg/L in PCBs leachate, which exceeded the toxicity characteristics (TC) limit of 5 mg/L. Liquid sample analysis from TCLP also showed the presence of C10–C19 components, including benzene. This study's results contribute to the development of practical recycling alternative approaches that could help reduce health risks and environmental problems and recover materials from e-waste. These results will also help assess the hazard risks that workers are exposed to semi-formal recycling centers.
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In the present study, adsorption of methylene blue dye in residual agricultural biomass (orange bagasse) was modelled using o machine learning algorithm Random Forest (RF) and compared with the traditional Artificial Neural Networks (ANN) approach. The Machine Learning was performed using Python, a free and open source programming language. The models were built and validated with a combination of 202 independent experiments aimed at separately predicting the final concentration of methylene blue (Cf), adsorption capacity (Q) and adsorbate percentage removal (R%), having as input variables: Temperature, pH, adsorbent dosage, contact time, salinity, initial methylene blue concentration and rotation. The validation process of the models was carried out using the coefficient of determination (R²) and the Mean Squared Error (MSE). According to the obtained results, both RF and ANN models exhibited similar performances, as shown by their respective R² values 0.9739 and 0.9734 for Cf; 0.9932 and 0.9919, for Q; 0.9318 and 0.9257 for R%, as well as their respective MSE values 0.0012 and 0.0016 for Cf; 0.0005 and 0.0007 for Q; 0.0015 and 0.0019 for R%. However, RF stood out due to its capacity to better capture data variation. Finally, it was possible to point out that both methods resulted in models able to satisfactorily predict all three response variables, thereby allowing less experimental effort.
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Completely and deeply removed bromide from waste printed circuit boards (WPCBs) is necessary due to their toxicity and carcinogenicity. To achieve this purpose, calcium hydroxide (Ca(OH)2) as a debromination agent was added during pyrolysis process of WPCBs. The results showed that hydrogen bromide (HBr), 4-bromophenol, 2-bromophenol and 2,4-dibromophenol were the main bromide species in pyrolysis products. The Ca(OH)2 plays a significant role for removing HBr and organic bromide, but not affects products yield. Optimal removal efficiency for 4-bromophenol, 2-bromophenol and 2,4-dibromophenol reached 87.5%, 74.6% and 54.5%, respectively. And debromination efficiency was related to the steric hindrance caused by bromide atoms. The Ca(OH)2 can be activated by captured HBr and its thermal decomposition. And the newly-generated calcium bromide and calcium oxide significantly facilitate debromination due to their high surface energy and reactivity. The debromination mechanism was clarified by experiments coupled with computational chemistry: the coordination of bromide and calcium to form [Ph-Br···Ca²⁺] or [Ph-Br···Caatom]. Then, electrons were delivered form bromide atom to Ca²⁺ or Caatom, which resulted in the stretch and weaken the C-Br bond. Hence, the C-Br bond was more easily to break. This work can provide support for designing novel and efficient debromination agents applied for high-temperature system.
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This paper reviews the latest research findings on the combined treatment of both electric arc furnace dust (EAFD) and halogenated plastic wastes, mainly polyvinyl chloride (PVC) and brominated flame-retardants (BFRs). EAFD contains heavy metals (Zn, Pb, Fe, Cd, etc.); its disposal using the traditional landfilling method threatens the environment. On the other hand, halogenated plastic wastes accumulate annually at an alarming rate due to their excessive production, consumption, and disposal. PVC, for example, does not decompose naturally; it remains one of the most dangerous plastics, as it contains high proportions of chlorine that is responsible for hazardous emissions of chlorinated organic compounds (dioxins) and hydrochloric acid vapour. Recent research have focused on the combined treatment of PVC/BFRs and EAFD. HCl/HBr acids produced from the pyrolysis of PVC/BFRs can react with the metal oxides in the EAFD to convert them into readily separable metal halides. Alternatively, several researches illustrated the advantages of using additives such as metal oxides during the incineration treatment of waste PVC/BFRs to fix gaseous HCl/HBr, and consequently, EAFD would be considered an excellent and cheap candidate for PVC dechlorination, as well as dehalogenation of other halogenated plastics during thermal recycling processes. In this review we critically discuss literature findings on thermal treatment of PVC/BFR materials under oxidative and pyrolytic environments, typically at temperatures of 200 –900 °C in presence of metal oxides or EAFD. We also discuss the treatment/disposal routes for both waste materials (EAFD and halogenated plastic wastes) and the environmental impact of these disposal options. The review, finally, proposes the research necessary to minimize the hazards of these waste materials; Several future research areas were identified including the need to study the behaviour of real EAFD-plastic waste mixtures under oxidative thermal conditions with focus on both the selective recovery of metals and identification, quantification, and minimization of halogenated organic compounds released during the combined thermal treatment.
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Brominated flame retardants (BFRs) are bromine-bearing hydrocarbons added or applied to materials to increase their fire resistance. As thermal treatment and recycling are common disposal methods for BFR-laden objects, it is essential to precisely describe their decomposition chemistry at elevated temperatures pertinent to their thermal recycling. Laboratory-level and pilot-scale investigations have addressed the thermal decomposition of pure BFRs and/or BFR-laden polymers under oxidative and pyrolytic environments, typically at temperatures of 280–900 °C. These studies shed light on the effects of various factors influencing the decomposition behaviour of BFRs such as chemical character, polymer matrix, residence time, bromine input, oxygen concentration, and temperature. Although BFRs decomposition mainly occurs in a condensed phase, gas phase reactions also contribute significantly to the overall decomposition of BFRs. Exposing BFRs to temperatures higher than their melting points results in evaporation. Quantum chemical calculations have served to provide mechanistic and kinetic insights into the chemical phenomena operating in decomposition of BFRs and subsequent emissions of polybrominated dibenzo-p-dioxins and dibenzofurans (PBDD/Fs). Under thermal conditions such as smouldering, municipal waste incineration, pyrolysis, thermal recycling, uncontrolled burning and fires, BFRs degrade and form brominated products of incomplete combustion (BPICs). Thermal degradation of BFRs often proceeds in the presence of bromine atoms which inhibit complete combustion. Major BPICs comprise brominated benzenes and phenols in addition to a wide range of brominated aromatics. Pyrolytic versus oxidative conditions seems to have very little influence on the thermal stability and decomposition behaviour of commonly-deployed BFRs. Thermal degradation of BFRs produces potent precursors to PBDD/Fs. Experimental studies have established inventories of PBDD/F emissions with alarming high yields for many BFRs. Co-combustion of BFRs-containing objects with a chlorine source (e.g. polyvinyl chlorides) results in the emission of significant concentrations of mixed halogenated dibenzo-p-dioxins and dibenzofurans (i.e. PXDD/Fs). Formation of PBDD/Fs from incomplete BFRs decomposition occurs primarily due to the condensations of gas phase precursors, including unaltered structural entities of some BFRs in their own right. Complete destruction of BFRs promotes PBDD/Fs formation via de novo synthesis. Bromination of PBDD/Fs in gas phase reactions is more prevalent if compared with chlorination mechanisms of PCDD/Fs, which is largely dominated by heterogeneous pathways. In uncontrolled burning and in simulated fly ash experiments, a strong correlation between congeners patterns of polybrominated diphenyl ethers (PBDEs) and PBDD/Fs indicate that PBDEs function as direct precursors for PBDD/Fs, even in the de novo synthesis route. In this review, we critically discuss current literature on BFRs thermal decomposition mechanisms; gather information regarding the contribution of homogenous and heterogeneous routes to overall BFRs decomposition; survey all studies pertinent to the emission of PBDD/Fs and their analogous mixed halogenated counterparts from open burning of e-waste, and finally, highlight knowledge gaps and potential directions that warrant further investigations.
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Oxygen availability was identified to play a key role in determining product selectivity of tetralin oxidation conducted at constant temperature and pressure in a microfluidic reactor. The current study concerns...
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This work is concerned with the development of multivariate calibration models to establish spectrum-composition relationships for the hydrocarbon products in the H-ZSM-5 catalyzed oligomerization of propylene. Regression models based on two multivariate methods were investigated in this work: least squares-support vector machines (LS-SVM) and partial least squares (PLS) regression. The performance of two nonlinear kernels, radial basis function (RBF) and polynomial, is compared with PLS as well as its variant, interval-PLS regression (i-PLSR). For comparing with i-PLSR, the Fourier Transform Infrared (FTIR) spectra of the products served as inputs and the respective C1-C10 concentrations, obtained from Gas Chromatography (GC) were the outputs. The sensitivity of the product distribution to inlet operating conditions was also evaluated through the calibration methods. Spectral clusters having distinct chemical character were identified using principal component analysis (PCA) and hierarchical clustering analysis (HCA) and also used as inputs to the different regression techniques to compare with the full spectrum models. It was found that the best performing spectral regions from i-PLSR had chemical relevance and agreed with findings from HCA, which improved the predictive capabilities significantly. The decreasing order of performance of the chemometric methods evaluated was: LS-SVM-RBF > LS-SVM-Polynomial > i-PLS > PLS. The prediction accuracy of RBF kernel-based LS-SVM regression technique was the highest, indicating its suitability for effective online monitoring of moderately complex processes like acid catalyzed propylene oligomerization.
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This work reports on the bromine fixing ability of a typical electric arc furnace dust (EAFD) upon its co-pyrolysis with tetrabormobisphenol (TBBA), the most widely used brominated flame retardant) both experimentally and theoretically following thermodynamic calculations. Experimentally, the following variables were considered in this investigation: EAFD: TBBA mass ratio (1:1, 1:2 and 1:3), pyrolysis heating rate and its final temperature and the effect of the NaCl and KCl presence in the dust. In the thermodynamic analysis the same parameters were studied excluding the heating rate. According to thermodynamic calculations, it was found that almost 100% of bromine, released as HBr during the thermal decomposition of TBBA, can be fixed by EAFD as metal bromides when 1:1 and 1:2 ratios where used. These metal bromides remain mainly in the solid form below 400 °C; above this temperature they commence evaporation leaving the reaction system. At 1:3 ratio almost 10% of the initial bromine contents is released in HBr gaseous form. Experimentally, it was found that about 70% of HBr is captured by EAFD when 1:1 and 1:2 ratios were used at temperatures below 350 °C, however, only 53% were captured when ratio 1:3 was used. At all conditions, the escaped gaseous HBr was as low as 6%. It was also found that high heating rates negatively affected the metal oxides ‘capacity to capture emitted HBr.
Article
The catalytic upgrading of the vapor intermediates from the pyrolysis of brominated acrylonitrile-butadiene-styrene (Br-ABS) was investigated over the Fe/ZSM-5 catalysts in a two-stage fixed bed reactor. Results showed that HZSM-5 and Fe/ZSM-5 catalysts exhibited high catalytic cracking activities, resulting in the increased yield of oil from 62.8 wt% to 64.3 wt% and 66.7 wt%, respectively. When the higher amounts of Fe/ZSM-5 catalysts were applied, the oil yield decreased to 59–61.6 wt%, whereas high amounts of coke were deposited on the catalysts. On the other hand, the higher percentages of the single ring and 2 ring aromatic compounds in the oils was obtained by the Fe/ZSM-5 catalysts, compared to the thermal pyrolysis and the catalytic upgrading by the parent HZSM-5 catalyst. The Fe/ZSM-5 catalysts significantly promoted the formation of styrene monomer and dimer derivatives. It could be proposed that the Fe based materials was in favor of the depolymerization of the polymer matrix, providing the styrene sources for the secondary oligomerization over the parent HZSM-5 catalyst. In addition, the Fe/ZSM-5 catalyst exhibited effective debromination performance, by means of cracking the organobromine compounds and capturing the inorganic bromine in the catalyst. The possible catalytic cracking mechanism over the Fe/ZSM-5 catalyst was discussed.
Article
Hydrogen halides (HCl/HBr) represent the major halogen fragments from thermal decomposition of halogen laden materials; most notably PVC and brominated flame retardants (BFRs). Co-pyrolysis of halogen-containing solid wastes with metal oxides is currently deployed as a main stream strategy to treat the halogen content as well as to recycle the valuable metallic fraction embedded in electric arc furnace dust (EAFD) and e-waste. However, designing an industrial-scale recycling facility necessitates accurate knowledge on mechanistic and thermo-kinetic parameters dictating the interaction between metal oxides and hydrogen halides. In this contribution, we investigate chemical interplay between HCl/HBr and zincite surfaces, as a representative model for structures of zinc oxides in EAFD by using different sets of functionals, unit cell size and energy cut-off. In the first elementary step, dissociative adsorption of the HCl/HBr molecules affords oxyhalides structures (Cl/Br−Zn, H−O) via modest activation barriers. Conversion of oxyhalides structure into zinc halides occurs through two subsequent steps, further dissociative adsorption of HCl/Br over the same surface Zn atom as well as the release of H2O molecule. Evaporation (or desorption of zinc halides molecules) signifies a bottleneck for the overall halogenation of ZnO. Our Simplified kinetic model on the HCl + ZnO system concurs very well with experimentally reported TGA weigh loss profiles on two grounds; accumulation of oxyhalides till ~ 700 K and desorption of ZnCl2 at higher temperatures. Thermo-kinetic and mechanistic aspects reported herein could be useful in the pursuit to design of a large-scale catalytic upgrading unit that operates to extract the valuable zinc loads from EAFD.
Article
Bioreactors and associated bioprocesses are quite complex and non-linear in nature. A small change in initial condition can greatly alter the output product quality. It is pretty difficult at times to model the system mathematically. In this work, the fault detection problem is studied in the context of bioreactors, mainly, a reactor from penicillin production process. It is very important to identify the faults in a live process to avoid the product quality deterioration. We have focused on the process history based methods to identify the faults in a bioreactor. We want to introduce random forest, a powerful machine learning algorithm, to identify several types of faults in a bioreactor. The algorithm is simple, easy to use, shows very good generalization ability without compromising much on the classification accuracies and also an ability to give variable importance as a part of algorithm output. We compared its performance with two popular methods, namely support vector machines and artificial neural networks and found that the overall performance is superior in terms of classification accuracies and generalization ability.
Article
Hydrates always are considered as a threat to petroleum industry due to the operational problems it can cause. These problems could result in reducing production performance or even production stoppage for a long time. In this paper, we were intended to develop a LSSVM algorithm for prognosticating hydrate formation temperature (HFT) in a wide range of natural gas mixtures. A total number of 279 experimental data points were extracted from open literature to develop the LSSVM. The input parameters were chosen based on the hydrate structure that each gas species form. The modeling resulted in a robust algorithm with the squared correlation coefficients (R2) of 0.9918. Aside from the excellent statistical parameters of the model, comparing proposed LSSVM with some of conventional correlations showed its supremacy. Particularly in the case of sour gases with high H2S concentrations, where the model surpasses all correlations and existing thermodynamic models. For detection of the probable doubtful experimental data, and applicability of the model, the Leverage statistical approach performed on the data sets. This algorithm showed that the proposed LSSVM model is statistically valid for HFT prediction and the almost all the data points are in the applicability domain of the model.
Article
Recycling of printed circuit boards (PCBs) is complicated by the presence of flame retardants containing halogen and phosphorus, as the degradation products of these retardants reduce the quality of the produced gases and liquids. Moreover, during thermal treatment, corrosive and toxic compounds are released and the volatilization of undesirable metals incorporated in the PCB matrix is enhanced. To combat this problem, we investigated the effects of calcium hydroxide (Ca(OH)2) on the thermal decomposition of both phenol and epoxy resin paper-laminated PCBs containing tetrabromobisphenol-A. Pyrolysis experiments revealed a maximum removal of 94 % HBr, 98 % brominated phenols, and 98 % phosphorus from the gaseous and liquid pyrolysis products. In addition, Br-induced metal volatilization was inhibited, improving the recovery amount in the solid fraction. Thermogravimetry–mass spectrometry revealed that Ca(OH)2 enhanced the evolution of phenolic compounds produced from the PCB matrix, mainly below 300 °C, while the fixation of brominated compounds took place primarily above 300 °C.
Article
DSC, TG, and TG-MS techniques were used to investigate the reactivity of PbO and Fe2O3 with HBr from thermal degradation of tetrabromobisphenol A under inert and oxidizing atmospheres. The HBr acted as an excellent brominating agent for PbO and separated Pb as a volatile bromide (79 and 90% in He and He + 5 vol% 02, respectively) from the solid up to 580 degrees C. For Fe2O3, the amount of vaporized bromide was only 20 and 13% under inert and oxidizing atmospheres, respectively. In inert atmosphere the formed char acted as a reducing agent for converting the remaining oxides into metallic forms. For TBBPA + PbO, about 3% of metallic Pb remained in the residue as most of the oxide vaporized below 970 degrees C. The unreacted Fe2O3 underwent progressive reduction into metallic Fe (75%), which remained in the residue. In oxidizing atmosphere, the unreacted PbO vaporized completely, while the Fe2O3 remained unchanged in the residue. The organic char decomposed and vaporized as carbon mono- and di-oxides. Simultaneous TG-MS measurements indicated that the presence of PbO and Fe2O3 strongly accelerated TBBPA degradation and enhanced char formation.
Article
Pyrolysis study of a printed circuit board (FR-4 type, epoxy resin reinforced by glass fibers) under the presence of metal oxide, such as ZnO, Fe2O3, La2O3, CaO and CuO, has been carried out in the view of the emission control of waste electrical and electronic equipment (WEEE) containing brominated flame retardants by metallurgical wastes like slags and dusts. The oxide content is of 2–10 mass% to the printed circuit board on the basis of the stoichiometric reaction of oxide and bromine to the corresponding metal bromide or oxybromide. It has been revealed that the formation of hydrogen bromide and brominated organic compounds is significantly suppressed by the addition of ZnO and La2O3. The bromine fixation ability of various oxides is compared and discussed.
Article
This contribution is focused on the on-site determination of the bromine content in waste electrical and electronic equipment (WEEE), in particular waste plastics from television sets (TV) and personal computer monitors (PC) using a handheld X-ray fluorescence (XRF) device. The described approach allows the examination of samples in regards to the compliance with legal specifications for polybrominated biphenyls (PBBs) and polybrominated diphenyl ethers (PBDEs) directly after disassembling and facilitates the sorting out of plastics with high contents of brominated flame retardants (BFRs). In all, over 3000 pieces of black (TV) and 1600 pieces of grey (PC) plastic waste were analysed with handheld XRF technique for this study. Especially noticeable was the high percentage of pieces with a bromine content of over 50,000 ppm for TV (7%) and PC (39%) waste plastics. The applied method was validated by comparing the data of handheld XRF with results obtained by GC-MS. The results showed the expected and sufficiently accurate correlation between these two methods. It is shown that handheld XRF technique is an effective tool for fast monitoring of large volumes of WEEE plastics in regards to BFRs for on-site measurements.
Article
Due to the health impacts caused by exposures to air pollutants in urban areas, monitoring and forecasting of air quality parameters have become popular as an important topic in atmospheric and environmental research today. The knowledge on the dynamics and complexity of air pollutants behavior has made artificial intelligence models as a useful tool for a more accurate pollutant concentration prediction. This paper focuses on an innovative method of daily air pollution prediction using combination of Support Vector Machine (SVM) as predictor and Partial Least Square (PLS) as a data selection tool based on the measured values of CO concentrations.The CO concentrations of Rey monitoring station in the south of Tehran, from Jan. 2007 to Feb. 2011, have been used to test the effectiveness of this method. The hourly CO concentrations have been predicted using the SVM and the hybrid PLS–SVM models. Similarly, daily CO concentrations have been predicted based on the aforementioned four years measured data. Results demonstrated that both models have good prediction ability; however the hybrid PLS–SVM has better accuracy. In the analysis presented in this paper, statistic estimators including relative mean errors, root mean squared errors and the mean absolute relative error have been employed to compare performances of the models. It has been concluded that the errors decrease after size reduction and coefficients of determination increase from 56 to 81% for SVM model to 65–85% for hybrid PLS–SVM model respectively. Also it was found that the hybrid PLS–SVM model required lower computational time than SVM model as expected, hence supporting the more accurate and faster prediction ability of hybrid PLS–SVM model.
Article
A predictive method, based on quantitative structure-activity relationship (QSAR) techniques, has been developed for liquid viscosities of organic compounds. On the basis of the set of data including viscosity and other 18 physicochemical properties of 116 organic compounds of diverse structure over a viscosity range of 0.197–19.9 mPa·s, two basic models using both multiple linear regression and partial least squares regression have been developed and their prediction abilities compared. The results recommend the traditional multiple linear regression model. The basic model has been developed further to cover about 230 compounds. Required parameters for the predictive model can be readily available or calculated purely from structural information. The prediction result is critically compared with four existing approaches in versatility and reliability. This approach can be used for the reasonably accurate prediction of liquid viscosities for a wide variety of organic compounds based on chemical structure.
Article
Data splitting is the act of partitioning available data into two portions, usually for cross-validatory purposes. One portion of the data is used to develop a predictive model and the other to evaluate the model's performance. This article reviews data splitting in the context of regression. Guidelines for splitting are described, and the merits of predictive assessments derived from data splitting relative to those derived from alternative approaches are discussed.
Article
Random forest (RF) has been proposed on the basis of classification and regression trees (CART) with "ensemble learning" strategy by Breiman in 2001. In this paper, RF is introduced and investigated for electronic tongue (E-tongue) data processing. The experiments were designed for type and brand recognition of orange beverage and Chinese vinegar by an E-tongue with seven potentiometric sensors and an Ag/AgCl reference electrode. Principal component analysis (PCA) was used to visualize the distribution of total samples of each data set. Back propagation neural network (BPNN) and support vector machine (SVM), as comparative methods, were also employed to deal with four data sets. Five-fold cross-validation (CV) with twenty replications was applied during modeling and an external testing set was employed to validate the prediction performance of models. The average correct rates (CR) on CV sets of the four data sets performed by BPNN, SVM and RF were 86.68%, 66.45% and 99.07%, respectively. RF has been proved to outperform BPNN and SVM, and has some advantages in such cases, because it can deal with classification problems of unbalanced, multiclass and small sample data without data preprocessing procedures. These results suggest that RF may be a promising pattern recognition method for E-tongues. (c) 2012 Elsevier B.V. All rights reserved.
Article
Traditionally, active compounds were discovered from natural product extracts by bioassay-guided fractionation, which was with high cost and low efficiency. A well-trained Support Vector Regression (SVR) model based on Mean Impact Value (MIV) was used to identify lead active compounds on inhibiting the proliferation of the HeLa cells in curcuminoids from Curcuma longa L.. Eight constituents possessing the high absolute MIV were identified to have significant cytotoxicity, and the cytotoxic effect of these constituents was partly confirmed by subsequent MTT (3-(4, 5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide) assays and previous reports. In the dosage range of 0.2-211.2, 0.1-140.2, 0.2-149.9 μM, 50% inhibiting concentrations (IC(50) ) of curcumin, demethoxycurcumin and bisdemethoxycurcumin were 26.99±1.11, 19.90±1.22, 35.51±7.29 μM, respectively. It was demonstrated that our method could successfully identify lead active compounds in curcuminoids from Curcuma longa L. prior to bioassay-guided separation. The use of a SVR model combined with MIV analysis could provide an efficient and economical approach for drug discovery from natural products. © 2013 John Wiley & Sons A/S.
Article
A quantitative structure−property relationship (QSPR) approach was used to develop a predictive model for viscosities of pure organic liquids using a set of 403 compounds that belong to diverse classes of organic chemicals. A pool of 116 descriptors that encode topostructural, topochemical, electrotopological, geometrical, and quantum chemical properties of the organic compounds was used to develop QSPR models, based on the robust Random Forest (RF) regression algorithm. The performance of the algorithm, in terms of correlation coefficients and mean square errors, was determined to be good. The capability of the algorithm to build models and select the most-informative features simultaneously is very useful for several quantitative structure−activity/property relationship tasks. The eight most-dominant features selected by the RF regression algorithm primarily contained predictors that encode characteristics of atoms and groups that form hydrogen bonds, as well as factors involving molecular shape and size.
Article
This study concerns the development of a new system to detect meat and bone meal (MBM) in compound feeds, which will be used to enforce legislation concerning feedstuffs enacted after the European mad cow crisis. Focal plane array near-infrared (NIR) imaging spectroscopy, which collects thousands of spatially resolved spectra in a massively parallel fashion, has been suggested as a more efficient alternative to the current methods, which are tedious and require significant expert human analysis. Chemometric classification strategies have been applied to automate the method and reduce the need for constant expert analysis of the data. In this work the performance of a new method for multivariate classification, support vector machines (SVM), was compared with that of two classical chemometric methods, partial least squares (PLS) and artificial neural networks (ANN), in classifying feed particles as either MBM or vegetal using the spectra from NIR images. While all three methods were able to effectively model the data, SVM was found to perform substantially better than PLS and ANN, exhibiting a much lower rate of false positive detection. Copyright © 2004 John Wiley & Sons, Ltd.