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Challenges and Enablers in Recruiting Maintenance Employees

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Abstract

Manufacturing maintenance has always undergone change and development. With Industry 4.0-related technological development, increasingly more complex machining equipment, and an increased focus on sustainability, maybe more so today than ever. This has led to an increased difficulty in finding competent maintenance employees to recruit. Simultaneously, it increases the need for continuous competence development to retain the existing work force up to date with the challenges of future development. The introduction of these new technologies and demands does not reduce the need of competence in basic maintenance skills though, but rather adds new areas of needed competence, making the maintenance profession increasingly more complex. This paper will, through an interview study of maintenance managers in an international manufacturing company located in nine countries, delve into the issues and present both challenges and enablers in how to work with recruitment and competence development within maintenance.
Challenges and Enablers in Recruiting
Maintenance Employees
Marcus BENGTSSONa, b, 1 and Lars BERGLUND b
a School of Innovation, Design and Engineering, Mälardalen University
b Volvo Construction Equipment Operations Sweden
ORCiD ID: Marcus Bengtsson https://orcid.org/0000-0002-0729-0122
Abstract. Manufacturing maintenance has always undergone change and
development. With Industry 4.0-related technological development, increasingly
more complex machining equipment, and an increased focus on sustainability,
maybe more so today than ever. This has led to an increased difficulty in finding
competent maintenance employees to recruit. Simultaneously, it increases the need
for continuous competence development to retain the existing work force up to date
with the challenges of future development. The introduction of these new
technologies and demands does not reduce the need of competence in basic
maintenance skills though, but rather adds new areas of needed competence, making
the maintenance profession increasingly more complex. This paper will, through an
interview study of maintenance managers in an international manufacturing
company located in nine countries, delve into the issues and present both challenges
and enablers in how to work with recruitment and competence development within
maintenance.
Keywords. Manufacturing maintenance, competence, recruitment, basic
maintenance, smart maintenance.
1. Introduction
Effective maintenance planning and execution is crucial in maintaining high levels of
safety for employees, environmental standards, and customer-required quality and
availability. When this is delivered at an optimized cost, where direct maintenance cost
is balanced against indirect maintenance cost, maintenance can be seen as having a high
productivity. Over the years, several maintenance concepts, different maintenance types,
and various maintenance tools have been developed and used in industry to varying
degrees of success.
With the emergence of Industry 4.0, additional tools such as the Industrial Internet
of Things, Cyber-Physical Systems, Big data analysis, and Virtual and Augmented
Reality have been added to the toolbox available for use where appropriate. As these
tools are also being implemented in production and other support functions, it is
necessary for maintenance departments to also adopt digitalization.
Working within manufacturing maintenance requires a specific set of competencies
and skills for employees. Proper maintenance not only affects safety for employees, but
also implies safety risks during activities, making competence and skills of great
1 Corresponding Author: Marcus Bengtsson, marcus.bengtsson@mdu.se.
Sustainable Production through Advanced Manufacturing, Intelligent Automation and
Work Integrated Learning, J. Andersson et al. (Eds.)
© 2024 The Authors.
This article is published online with Open Access by IOS Press and distributed under the terms
of the Creative Commons Attribution Non-Commercial License 4.0 (CC BY-NC 4.0).
doi:10.3233/ATDE240210
697
importance [1]. In addition to safety, maintenance also impacts environmental aspects
[1], the quality of produced goods [2], and the availability of production equipment [3].
Furthermore, maintenance activities are performed on various equipment and processes
within a factory or site, requiring a wide range of competencies and skills from
maintenance employees. The introduction of digitalization tools does not reduce this need
for competencies and skills, but rather adds new areas of competence requirements. This
also makes the recruitment of new employees increasingly challenging, particularly in
finding the desired competencies.
In recent years, with the advent of Industry 4.0, there has been a growing sentiment
that there will be a need for a shift in the competencies and skills required for both white-
collar and blue-collar workers within industry [4] and maintenance in particular [5].
However, despite training and retraining the workforce being one of the biggest
challenges in implementing Industry 4.0, there has been limited attention given to
reshaping curriculum at both vocational and higher education levels [6]. As maintenance
moves towards increased digitalization the competencies and skills of employees must
be upgraded to align with these new tools and strategies. Even though maintenance in
Industry 4.0 will involve a higher degree of digitalization, which brings opportunities to
optimize many maintenance activities, basic maintenance competencies and skills will
still be necessary [7-10]. There is a potential risk that maintenance departments, by
focusing solely on future competency and skill development in digitalization, will neglect
the need for basic knowledge and skills in mechanical or electrical maintenance tasks.
Thus, while new knowledge will be necessary in the future, current or basic knowledge
must also be recruited, retained, and developed.
The objective of this paper is to explore the views of competence and recruitment
needs within maintenance departments in the manufacturing industry, both currently and
in the future. This will be achieved through conducting interviews with maintenance
managers of an international manufacturing company.
2. Theoretical background
2.1. Maintenance Management
Maintenance may generally be defined as the “combination of all technical,
administrative, and managerial actions during the life cycle of an item intended to retain
it in, or restore it to, a state in which it can perform its required function” [3, p.8]. In this
terminology standard, it is also noted that “Technical maintenance actions include
observation and analyses of the item state (e.g., inspection, monitoring, testing, diagnosis,
prognosis, etc.) and active maintenance actions (e.g., repair, refurbishment)” [3, p.8].
Maintenance, being a crucial process for the entire manufacturing chain, has
undergone various changes and improvements over the years. The latest development
can be found within digitization and digitalization as well as Industry 4.0, sometimes
referred to as the fourth industrial revolution.
In Industry 4.0, various concepts and tools have been discussed by academics such
as Cyber-Physical Systems (CPS) [11], Internet of Things (IoT) [12], Big Data [13],
Machine Learning [14], Cloud [15] and Fog Computing [16], human-robot collaboration
[17], augmented and virtual reality [18]. In maintenance, these concepts and tools have
led to the emergence of new maintenance concepts such as eMaintenance [19], Smart
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees698
Maintenance [8], Self-maintenance techniques [20], Predictive and Prescriptive
Maintenance [21] and even Maintenance 4.0 [22-23].
Even though some of these maintenance concepts have been around for longer than
since Industry 4.0 was first named in 2011 [24], the objectives of these concepts align
with the goals of Industry 4.0. However, it is important to note that these technological
advancements will not replace basic maintenance concepts and management practices in
the future [7-10]. As stated in the note in the maintenance definition presented above,
maintenance involves two technical actions. The first action, observation and analysis of
equipment, can be enhanced by data-driven maintenance tools such as predictive
maintenance. The second action, active maintenance, is the actual result of, for instance,
predictive maintenance, where the tools are used to diagnose incipient failures, plan and
schedule maintenance actions that align with the production and maintenance department.
This action require manual, mechanical, electrical or other intervention of the equipment.
2.2. Competence of maintenance employees and difficulties in recruiting
The need for training of maintenance employees is well-documented in literature, with
studies highlighting the importance of training in various areas such as total productive
maintenance [25], building services [26], industry [27], and medical equipment
maintenance [28], among others. There have been arguments that many maintenance staff
are lacking in appropriate training, both at the time of hiring and throughout their careers
[27]. Furthermore, it is also argued that workers are ill-equipped to handle the overload
of information associated with Industry 4.0 [27]. Even with the advent of Industry 4.0,
tasks requiring experience, intuition, creativity, or decision-making based on uncertainty
will still reside with humans, and that training and retraining of the workforce is one of
the biggest challenges in implementing Industry 4.0 [6]. In a systematic literature review,
[29] highlights managerial challenges and opportunities in implementing Industry 4.0,
and they report three areas of human resource challenges: (1) the lack of skilled workers
in Industry 4.0, (2) the lack of workers with clear visions and commitment to Industry
4.0, and (3) resistance to competence development.
The concept of competence is recognized as a “proven ability to use knowledge,
skills and personal, social and/or methodological abilities…” [1, p.5]. In the context of
Industry 4.0, researchers have identified critical competencies for job roles that require
higher education in order to effectively and efficiently implement and run Industry 4.0
operations. These competencies include areas such as information systems, information
technology and engineering [30]. A strategic literature review by [31] identified 19
competencies specific to maintenance 4.0. Though, an international standard on
qualification of maintenance personnel [1] only briefly mentions that maintenance
technicians are to use and ensure the use of the ICT (information and communication
technology) systems. Further, it states that maintenance supervisors/engineers as well as
managers need to base their tasks on current state of technology.
Studies on university level maintenance-related education in engineering programs
have found that the content related to maintenance is low, with [32] reporting that only
12% of all engineering programs contain mandatory or elective maintenance-related
courses, and this number drops to 9.5% when only looking at mandatory maintenance-
related courses. The importance of higher education in helping maintenance workers
acquire the skills to execute new ways of working with digitalized technologies in order
to increase productivity has been highlighted by [33].
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees 699
However, it is important to note that focus on higher education may not be enough
to meet the competency needs of maintenance in Industry 4.0. It has been argued by [34]
that maintenance tasks of manufacturing equipment require several vocational skills,
which will be even more needed in Industry 4.0. They also note that there seems to be a
lack of focus on vocational skills and vocational education in the world. Further, [10]
also emphasizes that troubleshooting and repair as well as maintenance and repair will
require skilled workers with occupational training in metal or electrotechnology, and that
these skills will never be replaced and will be highly valued, particularly with at least 3-
5 years of experience.
In a comprehensive study on the concept of smart maintenance, [8] identified four
dimensions: data-driven decision-making, human capital resources, internal integration,
and external integration. The dimension of human capital resources contained
competence in the plant’s production processes and understanding of equipment function.
Respondents in the study emphasized the importance of hands-on technical skills, in
addition to analytical skills. Similarly, [9] found, through an interview study of
maintenance managers in large manufacturing companies in Sweden, that skilled
mechanics and electricians are still crucial in the maintenance organization. Also, in [14],
domain knowledge was identified as a key element in industrial artificial intelligence.
The study performed by [8] emphasized that maintenance employees should not be
required to become data scientists, but rather should be proficient in working with and
communicating with data scientists.
Maintenance managers, as reported in the study performed by [9], projected that
failure to provide employees with plans for skill development and new responsibilities
may result in an increase in personnel turnover in the future. Additionally, some
maintenance managers perceived difficulty in attracting new recruits, particularly
younger individuals, to their organization [9]. This sentiment is reflected in a yearly
Swedish survey on recruitment conducted by the Confederation of Swedish Enterprise
[35], in which seven out of ten companies reported difficulty in recruiting. The survey
found that half of the required competencies correspond to vocational programs found in
upper secondary school, such as operators, electricians, and mechanics. Another report
from a Swedish Industry and employers’ organization, Teknikföretagen, come to the
same conclusion, stating that operations and maintenance technicians are at the top of
most difficult professional roles for companies to recruit today and where demand is
predicted to increase a lot over the next three years [36]. A third report from the Swedish
National Agency for Higher Vocational Education, focusing on the results of educational
programs within Industrial production, as well as the demand of future competence
verifies the conclusions in above reports. In this report it is illustrated that the higher
vocational educational programs that had been performed related to maintenance
engineering between the years 2019-2021 only 52-55% of the student attending
graduated. Of the graduated students from the maintenance engineering-related programs
in 2021, 98% had an employment (in 2023) of which 82% had a good compliance
between work and education. Of the years 2020, 2021, and 2022 the percentage of unused
places per start year where respectively 37, 42, and 54% [37]. In conclusion, it seems to
be difficult to get, often unemployed and young, people interested in maintenance
engineering education, it seems difficult to attract people with the correct background or
interest to apply and finish the education (high drop-out rate), while it seems like the one
who graduates are almost guaranteed work with a good compliance to the education.
Considering the shortage of individuals with the correct level of education and
experience, companies have begun to place greater emphasis on personal qualities that
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees700
indicate a person’s future potential and have also taken on a larger role in competence
development [35]. The study performed by [9] also highlighted aspects of diversity,
including varying backgrounds, ages, and gender. Furthermore, both the study performed
by [9] and the survey performed by [35] emphasized the importance of companies
becoming involved and engaged in education in order to address recruitment and
challenges related to skill development.
3. Research Methodology
To address the objective, an exploratory interview study has been performed within an
international manufacturing company. The context as well as the case company has been
sampled from a convenience perspective while the sample of respondents has been
performed purposively [38].
3.1. Case company
The case company is Volvo Construction Equipment and 13 operational sites. The 13
sites are located in Brazil (Pederneiras), China (Shanghai), France (Belley), Germany (2
sites; Hameln, Konz), India (Bangalore), Scotland (Motherwell), South Korea
(Changwon), Sweden (4 sites; Arvika, Braås, Eskilstuna, and Hallsberg), and USA
(Shippensburg). The case company develops, sells, and manufacture construction
equipment for industrial use. The product portfolio consists of core components and
complete construction equipment for handling and moving materials (excavators, wheel
loaders, haulers etc.) as well as road machinery (pavers etc.) Some of the core
manufacturing processes are welding, machining, painting, and final assembly but the
processes differ from site to site, so does also the maintenance departments in for example,
terms of size, organizational set-up, and strategies.
3.2. Interview study
The participants in the study were contacted via an Outlook invitation that included a link
to a Teams meeting and an overview of the purpose of the interview. The participants
were the maintenance manager at each site at the time of the interview, except for the
Eskilstuna site, where three managers at a lower level, responsible for recruiting and
competencies development of employees within their respective departments, were
interviewed instead. To maintain anonymity, the data collected from these three
interviews at the Eskilstuna site will be presented as a single interview. The maintenance
managers were purposively chosen as respondents as it is their tasks to recruit new
employees, work with competence development as well as retain existing work force.
The interviews were conducted and recorded via Teams. The initial interview was
conducted by both authors, while subsequent interviews were conducted by a single
author (the same author). Prior to the start of the recording, the participants were provided
with information about the study, including its purpose, methods of analysis and
presentation. During the interview, a PowerPoint presentation with the questions were
shown to the respondents. The presentation also included definitions of three different
generalized types of competence profiles within maintenance, built on the theoretical
background. These were: “Basic and advanced maintenance process and technologies”
(referred to as competence a), “Smart maintenance technologies” (competence b), and
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees 701
“A mixture of a and b” (competence c). The definitions were used to standardize the view
of the competences as well as to separate the competences of what may be seen as more
of fundamental maintenance competences and more of competences for the future.
The interview consisted of a mix of structured and semi-structured questions. The
questions were related to (shortened): 1) the need to recruit maintenance employees
currently, 2) the desired competence profile for current recruitment, 3) the most
challenging competence profile to find currently, 4) the desired competence profile for
recruitment in ten years, 5) the most challenging competence profile to find in ten years,
6) the number of applicants and their qualifications for any externally announced
maintenance positions and if any were recruited, 7) recruitment methods other than
external announcements, and 8) any additional insights on competences and skills or
recruitment within maintenance currently and in the future.
The duration of the interviews ranged between 13 and 48 minutes with an average
of approximately 23 minutes. The interviews were conducted between February 4th and
March 3rd, 2022.
3.3. Data analysis
As previously mentioned, the interviews were recorded via Teams and the transcription
function was utilized for interviews conducted in English. Following the completion of
the interview, the recordings were reviewed multiple times and the transcriptions w ere
refined. For interviews conducted in Swedish, transcriptions were created from scratch.
The analysis was conducted in two rounds. In the first round, the interviews were
summarized by question and categorization was performed. The authors reviewed the
recordings while reading the transcriptions, marking, and comparing interesting findings.
Descriptive quotes were highlighted. In the second round, three test participants were
selected by the authors for further review to identify challenges and enablers in recruiting
the desired competence currently and in the future. The notes from the authors were
compared, and similarities were identified. Based on this, one author performed the
remaining coding with input and guidance from the other author. The identified
challenges and enablers were later categorized as being internal or external to a
maintenance organization. Focus is put on the challenges and enablers mention by two
respondents or more but there will also be elaborations on challenges and enablers
mentioned by single respondents.
4. Empirical findings and Analysis
4.1. Competence needs now and in ten years
When queried about the competencies they currently need and those they will require in
the next decade, the respondents provided somewhat inconsistent responses. This
variability is not unexpected, although the respondents are affiliated with the same
company, they are employed at separate manufacturing sites, each with distinct processes
(both in terms of manufacturing and maintenance), experiences, staff, etc. However, it is
worth noting that none of the sites ruled out the need for basic and advanced maintenance
competencies, both in the present and in the future. It is reasonable to conclude that these
maintenance managers do not anticipate a complete shift towards a fully digitalized
maintenance approach within the next ten years, as there will still be a need for
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees702
“traditional” maintenance actions requiring competencies in basic areas such as
mechanics and electronics. This observation is supported by the findings of [7-10] which
indicate that even with the increased utilization of digitalized tools, there will still be a
continued need for personnel with practical skills in performing maintenance tasks within
mechanics and electricity, among others.
The respondents anticipate a shift towards increased adoption of smart maintenance
technologies in the future. This will likely result in a shift in the type of employees sought
after in the future. While none of the respondents explicitly stated that they will be hiring
data scientists, they did indicate that they will be seeking employees with knowledge and
skills in the aforementioned smart maintenance technologies. However, most respondents
emphasized that these employees should still possess a foundation in basic and advanced
maintenance competence. This issue is addressed in [8], where it is highlighted that even
though maintenance employees do not need to become data scientists, they should
possess the necessary skills to effectively communicate with data scientists.
As noted by several respondents (as detailed below), a significant challenge currently
and in the future is the difficulty in finding individuals with the appropriate competencies
and skills to recruit. These challenges are multifaceted and encompass both internal and
external factors. Despite the challenges identified by the respondents, they also identified
various enabling factors that can aid in overcoming these challenges. These factors will
be further developed in below section.
4.2. Challenges in and enablers to recruiting needed competences
4.2.1. Challenges
According to the data presented in Table 1, 10 out of 13 respondents from the sites
interviewed reported that they will need to recruit new employees in the coming years
due to retirements. This presents a double challenge as the retiring employee often
possesses a high level of experience and expertise, whereas the new hires are likely to
have less experience. Two respondents also highlighted the difficulty in arranging an
overlap between the new employee and the retiree to facilitate knowledge transfer.
Additionally, several respondents identified challenges in recruiting individuals with
basic maintenance skills (mentioned by 11 respondents) and that recruitment processes
take a long time (mentioned by 3 respondents), with some suggesting that many
unqualified applicants contribute to this issue (mentioned by 6 respondents). Four
respondents noted that basic maintenance competence will always be necessary, and four
respondents emphasized the growing importance of basic competence in electricity.
These findings are supported by the work of [10], who argues that there will be a
continued need for skilled workers with training in fields such as metal or
electrotechnology in the future. Furthermore, two respondents pointed out that a lack of
education in basic maintenance at educational institutions may contribute to the difficulty
in finding competent employees. This challenge may be further exacerbated in smaller
maintenance organizations, as the few individuals recruited are expected to have a wider
knowledge base and be more versatile (mentioned by 3 respondents). Additionally, four
respondents noted that individuals with basic competence and experience tend to be
content with their current employment and therefore not interested in changing jobs.
Finding employees with dual competencies in both basic and advanced maintenance
processes and technologies, as well as smart maintenance, is considered rare and
expensive (mentioned by 2 respondents). Furthermore, several respondents expressed
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees 703
concerns about the future willingness of the younger generations to work in the
manufacturing industry, and in maintenance specifically (mentioned by 6 respondents).
Four respondents attributed this trend to a rise in higher education, leading to fewer
individuals interested in working in basic manufacturing roles. Additionally, four
respondents believed that the public holds a negative or distorted perception of
maintenance and maintenance work, contributing to this challenge. This view
corresponds to the Swedish report on higher vocational education which illustrated that
more than 50% of the available student positions where not filled concerning
maintenance-engineering related programs commencing in the year 2022 [37].
Table 1. Internal and external challenges in recruiting needed competences within maintenance.
Internal/
external
Challenges
Mentions by
number of
respondents
Intern al
Many retirements in the near future
10
Basic competence in maintenance will always be necessary
4
Important to have basic competence in electricity
4
Small factories/teams make wide knowledge necessary
3
Recruitment process take long time
3
A competence shift towards smart maintenance technologies is necessary
3
No overlap when people leave
2
External
Difficult to find people with basic maintenance skills
11
Will future generation want to work in maintenance
6
Unqualified people apply for positions, takes up time
6
People with basic competence tend to have jobs and be satisfied
4
Young people are well educated, reducing interest in basic maintenance
4
The public has a poor/distorted view of maintenance
3
People with dual competence is expensive
2
Few educational institutions teach basic maintenance
2
In addition to the challenges previously discussed, challenges that were only
mentioned by a single respondent include for instance. One respondent noted that it is
currently difficult to find women to employ, both in terms of competence and interest in
working in maintenance. Another respondent mentioned that it, in the future, will take
longer time to make newly recruited employees independent. One respondent questioned
the readiness of individuals educated in smart maintenance technologies at higher
education institutions to work independently in manufacturing and whether they would
require additional education in basic maintenance upon being hired. One respondent
further noted that through their apprenticeship programs and in-house competence
development, their employees have become highly employable in the marketplace and
that their primary concern is retaining the existing workforce. This issue is discussed in
[9], where maintenance managers expressed concerns about potential increased
personnel turnover in the future. The same respondent, though, also acknowledged that
this presents a double-edged sword for him as he is also actively seeking to recruit
employees from other companies.
4.2.2. Enablers
Many of the enablers discussed are of an internal nature, as indicated in Table 2. For
example, nine respondents discussed the possibility of recruiting internally from other
departments. It appears to be most common to recruit employees from production and
assembly departments, but there were also testimonials of employees being recruited
from the tools department, planning function, as well as student interns and external
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees704
contractors. Recruiting internally necessitates internal competence development, as noted
by six respondents regarding basic maintenance competencies and by four respondents
regarding smart maintenance technologies. Recruiting students and interns also assumes
that the sites are open to welcoming students and interns, which six respondents
considered increasingly important in the future, this does not only apply to university
students but also students from upper secondary schools and vocational training schools.
Additionally, recruiting internally or recruiting students and interns most likely means
that the new employees will have limited experience or may not be fully qualified for the
job, therefore the hiring managers and human resource departments may have to place
more emphasis on personal qualities rather than experience and competence. This is
noted by three respondents and is also something that [35] points out as becoming more
common among companies. Additionally, it is important for at least two respondents to
ensure that there are internal career paths to become a more attractive employer, this also
includes internal and external competence development. At least two of the respondents
use recruitment companies to find the necessary competencies, which saves them time in
sorting through unqualified applicants. The challenge of not being able to recruit with an
overlap in case of retirement is noted by four respondents as an enabler to competence
development for newly recruited personnel. At least five respondents mention that
embracing the possibilities of smart maintenance technologies currently available and in
the future is also a possible enabler to find and recruit the necessary competence. Four
respondents mention that there are already well-educated individuals in smart
maintenance technologies that can be employed with some internal competence
development on basic maintenance. Three respondents mention that their sites need to
become better at cooperating with local educational institutions concerning both basic
competences and smart maintenance technologies. The issue of industrial companies
working together and cooperating with higher education institutions is noted by [9, 33]
and on vocational levels in the survey performed by [35]. Three respondents point out
that there are already many educational institutions teaching about smart maintenance
technologies. Lastly, five respondents propose that the maintenance community need to
become better at promoting maintenance as an interesting and rewarding workplace,
where creativity, computers, and other technical tools are being utilized daily.
Table 2. Internal and external enablers to recruiting needed competences within maintenance.
Internal/
external
Enablers
Mentions by
number of
respondents
Intern al
Recruit internally
9
Welcome students and interns
6
Internal competence development (basic)
6
Embrace possibilities of new smart maintenance technologies
5
Recruit with overlap
4
Internal competence development (smart maintenance technologies)
4
Recruit people based on personal qualities (ability to learn)
3
Internal career paths
2
Use recruitment firms
2
External
Sell maintenance as an attractive place to work
5
Young people are well educated, see possibilities in hiring them
4
Cooperation with educational institutions
3
Many educational institutions focus on smart maintenance technologies
3
In addition to the enablers previously discussed, enablers that were only mentioned by a
single respondent include for instance. One respondent suggested that it could be
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees 705
beneficial to actively seek to recruit more women, as this would increase the pool of
applicants for future recruitment. This issue was also mentioned by maintenance
managers in the study presented in [9]. One respondent mentioned that he uses referrals
from current employees to find new employees. At least one respondent highlighted that
they work with local service providers, which is noted as a common solution to
recruitment difficulties by [35]. One respondent mentioned that they work with retirees
staying another year or two past their retirement age to retain experienced employees.
5. Discussions and conclusions
We identify three key areas of future competence and skills development within
manufacturing-related maintenance that require attention today. First, even though we
will see tremendous advances in data collection, analysis, and digital visualization and
training in the future, active maintenance actions will still be necessary. Therefore, there
will always be a need for employees with competencies and skills in basic maintenance
processes and technologies, including knowledge of electronics, mechanics, and
measurements etc. Second, new machines and equipment that will be installed in the
future will have more advanced technical abilities and will be more connected than ever
before, resulting in more complex hard and soft components of manufacturing systems.
Production and logistics will also likely see an increase in automation levels. As a result
of this, employees with competence and skills in advanced maintenance processes and
technologies will be important also in the future. Third, the digitalization of
manufacturing maintenance will continue to increase, and it will be essential for
employees to have the skills to utilize the outputs of this digitalization, preferably
working in close collaboration with IT employees to collect and analyze data. Employees
with knowledge and skills in basic and advanced maintenance processes and technologies
must be trained to also work with this task. Additionally, other employees not directly
involved in data collection and analysis must be trained to use the information generated
by these systems to properly plan maintenance actions, these skills are referred to as smart
maintenance technologies. Furthermore, employees working with data analysis from an
IT perspective should also benefit from learning more about basic maintenance
competencies. As such, we believe that, in the future, the maintenance functions within
manufacturing industries will take on a bigger scope. This will most likely increase the
need for more maintenance employees in the future which will create an even larger need
for recruitment and competence development of all levels and skills within maintenance.
Based on our study and the cited earlier research, we recommend maintenance
managers and employees within the manufacturing industry to prepare for the future by:
x Acting as ambassadors to educate the public about the rewarding, dynamic,
challenging nature of the maintenance profession and the need for innovation
x Preparing for and investing in the use of smart maintenance technologies while
also recognizing the importance of basic maintenance tasks and the
competencies required for them
x Including sections on competence development (external and internal
education) and recruitment plans in your short- and long-term strategy
x Getting involved with local education providers, starting from earlier levels, if
possible, but at least in upper secondary education, vocational training schools,
and university education
M. Bengtsson and L. Berglund / Challenges and Enablers in Recruiting Maintenance Employees706
x Welcoming student interns to provide them with practical experience and
expose them to the maintenance profession
Acknowledgements
The research was conducted as part of the XPRES framework at Mälardalen University.
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