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Resource efficiency in industrialized housing construction – A systematic review of current performance and future opportunities

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Improved resource efficiency in the construction industry is needed to balance sustainability requirements with growing demand for new infrastructure. Resource efficiency includes the reduction of primary and non-renewable materials, the creation of high-quality products with minimal waste, and the retention of long-term product value. One potential source of resource efficiency is the increased adoption of industrialized housing construction which includes novel construction methods and products. Current literature identifies numerous opportunities for resource efficiency in industrialized housing construction. However, this literature is scattered across several sources and units of analysis. Using a Systematic Literature Review, this paper identifies eight recurrent product and process-related themes and fifteen specific subthemes of resource efficiency in industrialized housing construction across building lifecycle phases. These themes can be based on product such as the use of innovative and industrial materials or on process such as the use of inventory monitoring and tracking. Additional industry and regulatory themes are also identified. Furthermore using frequency analysis of literature, the paper finds while themes of resource efficiency exist across all building lifecycle phases, the most recurring themes occur in design, manufacturing and logistics phases. There is less literature dedicated to resource efficiency during occupancy and end-of-life phases. The paper further discusses how early design decisions such as material design have a systems-level impact that propagates throughout the building lifecycle, and how a beyond-systems approach is needed between stakeholders and processes to integrate current resource efficiency potentials into industrialized housing construction practice. Finally, the paper identifies future research directions for resource-efficient industrialized housing construction including concepts of circular economy, value chain coordination, and socio-economic impacts.
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Review
Resource efciency in industrialized housing construction eA
systematic review of current performance and future opportunities
Firehiwot Kedir
*
, Daniel M. Hall
Chair of Innovative and Industrial Construction, Institute of Construction and Infrastructure Management, ETH Zurich, Stefano-Franscini-Platz 5, Zürich,
8093, Switzerland
article info
Article history:
Received 1 August 2020
Received in revised form
29 November 2020
Accepted 5 December 2020
Available online 11 December 2020
Handling editor: Prof. Jiri Jaromir Kleme
s
Keywords:
Industrialized construction
Resource efciency
Housing
Sustainability
Value chain
abstract
Improved resource efciency in the construction industry is needed to balance sustainability re-
quirements with growing demand for new infrastructure. Resource efciency includes the reduction of
primary and non-renewable materials, the creation of high-quality products with minimal waste, and the
retention of long-term product value. One potential source of resource efciency is the increased
adoption of industrialized housing construction which includes novel construction methods and prod-
ucts. Current literature identies numerous opportunities for resource efciency in industrialized
housing construction. However, this literature is scattered across several sources and units of analysis.
Using a Systematic Literature Review, this paper identies eight recurrent product and process-related
themes and fteen specic subthemes of resource efciency in industrialized housing construction
across building lifecycle phases. These themes can be based on product such as the use of innovative and
industrial materials or on process such as the use of inventory monitoring and tracking. Additional in-
dustry and regulatory themes are also identied. Furthermore using frequency analysis of literature, the
paper nds while themes of resource efciency exist across all building lifecycle phases, the most
recurring themes occur in design, manufacturing and logistics phases. There is less literature dedicated to
resource efciency during occupancy and end-of-life phases. The paper further discusses how early
design decisions such as material design have a systems-level impact that propagates throughout the
building lifecycle, and how a beyond-systems approach is needed between stakeholders and processes to
integrate current resource efciency potentials into industrialized housing construction practice. Finally,
the paper identies future research directions for resource-efcient industrialized housing construction
including concepts of circular economy, value chain coordination, and socio-economic impacts.
©2020 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................. 2
2. Point of departure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................. 2
2.1. Demand for global construction of housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .. . . . . . . . .................................2
2.2. Current construction methods and resource efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................2
2.3. Industrialized housing construction (IHC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .................................3
3. Research design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .............................. 3
4. Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................. 3
4.1. Content analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................................4
4.1.1. A eDesign.......................................................... ..................................................4
4.1.2. A1. Dematerialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . ............................................4
4.1.3. A2. Material design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................6
4.1.4. B eManufacturing and logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................6
4.1.5. B1. Waste and quality management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................6
*Corresponding author.
E-mail address: Kedir@ibi.baug.ethz.ch (F. Kedir).
Contents lists available at ScienceDirect
Journal of Cleaner Production
journal homepage: www.elsevier.com/locate/jclepro
https://doi.org/10.1016/j.jclepro.2020.125443
0959-6526/©2020 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Journal of Cleaner Production 286 (2021) 125443
4.1.6. B2. Production and inventory systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................7
4.1.7. B3. Transportation systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................7
4.1.8. C eAssembly ........................................................ .................................................7
4.1.9. C1. Assembly system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . ............................................7
4.1.10. D eOccupancy ......................................................... .. .............................................8
4.1.11. D1. Operational performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................8
4.1.12. E - End of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .................................................8
4.1.13. E1. Reusability and recyclability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................8
4.2. Frequency analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................................9
4.3. Additional recurring themes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................9
4.3.1. Industry factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................9
4.3.2. Regulatory factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...........................................10
5. Discussion, limitations, and future research directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 10
5.1. Future research directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . ...........................................11
5.2. Limitations .............................................................. .....................................................12
6. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 12
Declaration of competing interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . ...........................................12
Acknowledgments ............................................................. .....................................................12
Supplementary data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................. 12
References ................................................................. ........................................................12
1. Introduction
Over the past several decades, increased demand for global
housing has led to claims of a global housing crisis (Aalbers, 2015).
The housing market is characterized by too little supply and too
high of demand (Aalbers 2015;Potts, 2020). There is a need to build
about two billion homes before the end of the 21st century (Smith,
2018). The issues of access to land and construction costs have been
unabating drivers of housing unaffordability (McKinsey Global
Institute, 2014). Furthermore, housing plays an important role in
global sustainability (Winston and Pareja Eastaway, 2008),
including a holistic view that balances societal justice, economic
development, and environmental services (Goodland, 1995). These
challenges require improved planning and construction of housing.
To balance sustainability requirements and the demand for
affordable housing, one potential strategy is resource efciency.
Resource efciency has been studied in housing in several contexts.
The work of Wilson and Boehland (2008) shows resource efciency
can be achieved through downsizing housing design. Similarly, the
research of Kumar Dhar et al. (2013) points out the importance of
having exibility in housing design to accommodate changing
layout demands (during occupancy and end of life phases) for
occupants.
However, there has been less discussion of how resource ef-
ciency can be achieved through the industrialization of housing
production. Industrialized Housing Construction (IHC) is a holistic
term that includes approaches such as prefabrication, modulari-
zation, off-site fabrication, or modern methods of construction
(MMC). IHC has been a strategy to deploy emerging innovations for
resource-efcient housing construction (Rohn et al., 2014). Exam-
ples include product innovations such as cross-laminated timber
(CLT) and process innovations such as lean manufacturing.
Although resource efciency should be an integral part of
comparing IHC with conventional housing construction, there is
limited guidance surrounding the topic (Pan et al., 2012). To address
this gap, this paper summarizes current performance and future
opportunities for research efciency in IHC through a systematic
literature review (SLR). The paper provides a short departure
summarizing existing literature for housing, conventional con-
struction methods, and IHC through the lens of resource efciency.
Next, the SLR research design is introduced, followed by a
presentation of fteen subthemes for resource-efcient IHC across
eight recurring themes in ve building lifecycle phases. Finally, the
paper concludes with a discussion of the key ndings, future
research directions, limitations, and a conclusion.
2. Point of departure
2.1. Demand for global construction of housing
The global population is estimated to reach 9.7 billion in 2050
(United Nations, 2019). The urbanization of the population has its
own positive impact on economic growth (United Nations, 2019).
Nevertheless, it also demands careful thought about the provision
of adequate housing and urban planning strategies. The global
residential buildings in particular account for 38% of the global
construction volume (WEF, 2016). Residential buildings also occupy
much more oor space compared to non-residential buildings (PE
International 2013;Huang et al., 2018). Such demand has so far
been supplied by the construction industry that consumes an
estimated 3 billion tones of raw materials and other resources
(WEF, 2016). Still, this supply of housing has also not been able to
meet the demand resulting in more substandard housing (United
Nations, 2019). Hence studying this particular segment of the
infrastructure demand and supply is vital.
2.2. Current construction methods and resource efciency
The building construction industry alone is estimated to
consume 25% of virgin wood and 40% of raw stone, gravel, and sand
globally each year. It also accounts for 40e50% of the global output
of greenhouse gas (GHG) emissions (Khasreen et al., 2009). These
trends endanger the planetary boundaries that are dened to be a
safe operating space for humanity (Rockstr
om et al., 2009;Steffen
et al., 2015). Reasons for inefcient construction resource utiliza-
tion include the fragmented, project-based approach (Hall et al.,
2019) and the lineareconomy approach in which construction
materials are sourced, used, and disposed of with little re-use or
recycling (Zimmann et al., 2016).
Resource efciency in housing construction is proposed to
address the gap between housing demand and current construc-
tion methods. Housing resources include materials, water, energy,
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
2
and land (UNEP, 2011). The denition of resource-efcient housing
can include the reduction of materials used, the reduction of waste
during production, the replacement of non-renewable materials
with recycled or renewable materials, and/or the extension of
product lifetime (BRE, 2017). These can be achieved during the
creation of the value (extraction, manufacturing, assembly, and
retailing) or during use and post-use of the value (maintenance,
reuse, and recycling) (Achterberg et al., 2016;Ellen MacArthur
Foundation 2013). To measure resource efciency in construction,
scholars often perform a life-cycle impact assessment of ows of
materials, energy, and water (Priemus 2005).
2.3. Industrialized housing construction (IHC)
The need for productivity increase in the construction industry
has led to the traction in IHC (McKinsey Global Institute, 2017). IHC
extends beyond prefabrication of elements. IHC refers to a holistic
strategy that includes well-dened technical systems, use of in-
formation communication technology (ICT), planning and control
of processes, and a stronger relationship with stakeholders (Lessing
et al., 2005). The MMC working group (2019)denes IHC using a
seven-category framework. The term pre-manufacturing is dened
as all activities that occur away from the nal site where buildings
are permanently placed. These processes are executed in a
controlled environment using manufacturing principles. Structures
can be pre-manufactured as a volumetric element (3D) or as a
panelized system (2D). Additionally, IHC can include on-site im-
provements such as integrating lean processes, and/or using
building information modeling (BIM). These are the sub-systems of
IHC that can create a platform to achieve resource efciency. More
recent work has begun to integrate circular economy principles and
internet of things (IoT) with IHC to expand the intrinsic benets of
products for resource efciency (Construction Products Association
2016;Zhong et al., 2017).
Consequently, the application of IHC has been growing in
several countries. For example, in Hong Kong, the government has
introduced prefabrication strategies for the construction of public
housing since the mid-80s. As of 2002, the share of prefabricated
components in Hong Kong is estimated to be 17% (Luo et al., 2015).
Additional studies show the rise of IHC in North America (Pullen
et al., 2019;Hall et al., 2019), Japan (Yashiro, 2014;Steinhardt and
Manley 2016), and many regions of Europe (Berger, 2018). As the
application of IHC is on the rise, current performances of processes
and products need to be analyzed and understood to plan and
construct resource-efcient housing.
However, studies on resource efciency and new forms of con-
struction that can bring about systems-level innovation are scat-
tered across many different individual studies. A few review papers
do address IHC and resource efciency. For example, Jin et al. (2020)
used a bibliometric analysis to summarize research methodologies
used to study environmental performance of IHC buildings. How-
ever, this work has a focus on operational efciency and the post-
construction stage. Other reviews study specic environmental
IHC building systems such as modular construction (Sonego et al.,
2018;De Carvalho et al., 2017). Still, a comprehensive literature
review at the intersection of IHC and resource efciency does not
yet exist.
3. Research design
The research design follows a SLR approach. SLR allows the
collection of relevant knowledge created in a specic research
domain. The synthesis of this research can lead to an extension of
knowledge (Webster and Watson, 2002). To conduct a rigorous
review, the approach presented in the research of Wolfswinkel
et al. (2013) is implemented. In this approach, key concepts
emerge chiey through the analytical process instead of a deduc-
tive method. Five main stages that are done iteratively provide a
means to execute a rigorous review of literature. These stages are
also followed in this paper, discussed below and summarized in
Fig. 1.
Dene: In this stage, the speciceld of research is identied.
Furthermore, as a means to gather the best possible pool of
knowledge, connement strategies are followed. The scope of the
SLR is limited to three main thematic areas; industrialized con-
struction, sustainability, and housing. In addition, synonyms,
wildcard tokens, and other keywords that can be associated with
the three main thematic areas are added. Because this literature
search targets research at the intersection of the themes, the
Boolean operator ANDis used between the three thematic areas
while the Boolean operator ORis used to include all associated
keywords. Table 1 shows the main thematic areas and the associ-
ated keywords used in the search. To gather quality literature, two
acclaimed data sources are used, namely Scopus and Web of Sci-
ence. Lastly, a connement strategy is used to limit the number of
papers. In this research, only journal articles are studied.
Search: Using the denition in the rst stage and the data
sources, the search was run. In this stage, 431 journal articles are
identied.
Select: In the selection processes, articles that appear multiple
times (duplicates) are removed. Following that, the remaining list
of articles is rened by the rst author by reading the abstract of
each article. Papers with abstracts that clearly fall outside of the
target scope were removed. After this step, 181 papers remained on
the list. Lastly, the nal list is obtained after articles were read in
their entirety. In the end, 86 papers are selected as the nal sample
of this SLR.
Analyze: Next, the authors analyzed the 86 articles using a
three-step coding procedure (Wolfswinkel et al., 2013). First, in a
process of open coding, the articles were read in their entirety.
Specic excerpts were extracted, then re-read and coded by the
rst author into a set of tentative sub-categories (subthemes). Next,
using axial coding, the rst and second author reviewed the
subthemes and excerpts in detail to identify interrelationship and
abstract the recurring primary themes. Finally, using selective
coding,the recurring themes were associated with broader cate-
gories (building lifecycle phases) to understand the phenomena of
resource efciency in IHC as it sits within a broader context of the
built environment. Once new categories and subcategories stopped
emerging, i.e. theoretical saturation has been reached, the
description of building lifecycle phases, recurring themes, and
subthemes was nalized. In addition, some of the identied
recurring themes emerged did not t within a building lifecycle
phase. These were coded as additional recurring themes that could
act as barriers or enablers for the application of a resource-efcient
IHC.
Present: In the nal stage, the ndings of the SLR are presented
through content analysis of literature and two frequency analyses.
The content analysis presents a qualitative and comprehensive
overview of the content. The rst frequency analysis categorized
articles according to their mentions of specic building lifecycle
phases and recurring themes. The second frequency analysis
counted the number of recurring themes mentioned in each of the
articles.
4. Findings
From the SLR, eight product and process-related recurring
themes emerged for resource efciency in IHC across ve building
lifecycle phases (see Table 2). The design lifecycle (A) phase
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
3
discusses activities that occur before construction products are
realized through manufacturing processes. The manufacturing and
logistics phases (B) describe the product manufacturing stage and
the outbound logistics until it arrives at the construction site. The
assembly phase (C) represents any production activities that occur
at the construction site until the project is completed and handed
over to the occupant. The occupancy phase (D) includes activities
such as use and maintenance. The End of Life phase (E) represents
activities such as de-construction. Furthermore, each recurring
theme within the building lifecycle phases constitutes specic
subthemes related to resource efciency in IHC. In total fteen
subthemes were identied across eight recurring themes (see
Table 2).
4.1. Content analysis
In the following section, detailed and comprehensive review of
the current scientic knowledge on each of the building lifecycle,
recurring themes, and subthemes are presented.
4.1.1. A eDesign
IHC involves a thorough planning strategy to manage the
technical and process performances (Lessing et al., 2005). IHC often
uses a product-based approach contrary to the project-based
approach found in the construction industry. This product-based
approach allows stakeholders to create a common understanding
of the product at the very early stages of the construction process
(Tykk
a et al., 2010). This phase constitutes of two recurring themes
and three subthemes that show the performance and potential of
IHC in the design phase for resource efciency.
4.1.2. A1. Dematerialization
Dematerialization by design refers to the reduction of material
quantities required and specied in the design of housing. The
dematerialization can happen throughout a buildings lifecycle
phases and using different strategies including improved consumer
behavior during occupancy phase (
Swia˛tek, 2013). In this recurring
theme, dematerialization is discussed at both the product and
systems levels of optimization.
Fig. 1. Research strategy followed across the systematic literature review stages.
Table 1
Keywords used to collect relevant literature.
Industrialized Construction (OR) (AND) Sustainability (OR) (AND) Housing (OR)
Prefabrication, Modular Construction, Pre-built, Digital fabrication, Dfab,
Mass-produced, Off-site construction, Prefab*, Factory-built, Additive
manufacturing, Mass customization,
Industrialized Building system
Green building, Low carbon, Climate change,
Environment, Zero carbon, Sustainable*,
Environmental-Assessment, Life cycle, LCA, Net zero,
Circular economy
Residential
Building
Apartment
House
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
4
The rst subtheme of dematerialization is product optimization.
This is often achieved through design awareness of advanced
manufacturing and/or digital tools for design optimization (Iuorio
et al., 2019). Advanced manufacturing and digital fabrication
enable new geometrical forms that can be visually appealing,
structurally efcient, and rapidly produced. Such examples include
CNC machines that can produce homes from CAD les (Knight and
Sass, 2010). Designers can experiment with dematerialization
design strategies such as introducing hollow sections and reducing
the thickness of elements (Ahmed and Tsavdaridis, 2018). Addi-
tionally, designers can rely on the manufacturing process and
eliminate unnecessary over-design used to account for poor on-site
Table 2
Summary of building lifecycle phases, recurring themes, and subthemes for resource efciency.
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
5
quality control (e.g. poor concrete mix) (Banks et al., 2018). In a case
study in China, design for an IHC system reduced concrete and steel
materials by 17.5% in comparison to traditional production methods
(Shen et al., 2019).
The subtheme system optimization includes holistic system
design for structures that are resource-efcient at the overall level
and not just optimized on a component-by-component basis. Sys-
tem optimization can be obtained in IHC through standardized
products and systems using design concepts such as product
modularity. With product modularity, individual components can
be designed and developed while ensuring integration with the
product as a whole (Da Rocha et al., 2015;Hung et al., 2018). This
process simplies the possibility to achieve diversity in design
(with optimal response to variances of local conditions or prefer-
ences) and resource efciency in production (Frutos and Borenstein
2003;Sivo et al., 2012;Eid Mohamed et al., 2017). System optimi-
zation can also be obtained by coordinating super and substructure
designs. For example, the design of lightweight materials in the
superstructure system (e.g. wood and aluminum) results in a sub-
sequent reduction in materials usage for substructures such as
foundations (Cherian et al., 2017;Brehar and Kopenetz 2011;
Mrkonjic 2007). Alternatively, the selection of certain systems can
result in resource inefciency. For example, the design of modular
systems often requires extra or redundant structural elements in
comparison to traditional systems (Smith et al., 2018). Prefabricated
concrete systems can also require supplementary steel materials
that are not required by in-situ concrete designs (Wang et al., 2018).
4.1.3. A2. Material design
Resource efciency in material design means shifting to low
carbon materials and moving away from energy-intensive and non-
renewable resources (Achenbach et al., 2018;Iuorio et al., 2019;
Ahmed and Tsavdaridis 2018;Padilla-Rivera et al., 2018). Research
nds that construction materials can account for up to 90% of the
environmental impacts for both conventional and prefabricated
housing with dominant contributors being concrete, steel, and
aluminum (Abey and Anand 2019;Teng and Pan 2019;Mrkonjic
2007). The following section explains the subthemes of resource
efciency through material design in IHC.
The subtheme discusses the opportunity for IHC to embrace
products and systems that are made from innovative and industrial
materials (Puri et al., 2017;Milutien_
e et al., 2012). A major move-
ment identied in recent literature is the shift to industrialized
timber products and systems eoften referred to as mass timber e
instead of steel and concrete. In general, scholars point to an
increased use of wood in the construction sector and associated
reduction in global greenhouse gas emissions (Johnston et al., 2014;
Frenette et al., 2010;Balasbaneh and Bin Marsono 2017;Kuzman
and Sandberg 2017;Bukoski et al., 2017;Tettey et al., 2019;
Dodoo and Gustavsson 2016;Lehmann 2013). Examples of indus-
trialized wood include Medium-density breboard (MDF), Oriented
Strand Board (OSB), Glued laminated Timber (Glulams), or Cross-
laminated Timber (CLT). Authors specically mention increased
adoption of CLT systems for IHC (Lehmann 2012;Maodu
s et al.,
2016). Compared with other materials, CLT has an easier produc-
tion and assembly process (Araujo et al., 2016). The research of
Dodoo et al. (2014) has found that the conventional building
required 36% more concrete and 62% more steel than the CLT sys-
tem. In countries such as Sweden where wood construction has
been in practice, such use of industrialized wood is easier. On the
other hand, countries such as Malaysia use concrete as the main
construction material for IHC (Balasbaneh and Bin Marsono, 2018).
This increases the use of non-renewable and environmentally un-
sustainable materials such as cement and reinforcement steel (Jia
Wen et al., 2015;Aye et al., 2012).
On the other side of using innovative and industrial materials is
composite systems for IHC (Samani et al., 2015). IHC material
design has used slab systems with glass ber reinforced gypsum to
reduce carbon-intensive materials such as cement (Cherian et al.,
2017). IHC has also effectively used secondary materials such as
prefabricated mortar panels made from polyurethane foam and
Electric Arc Furnace Slags (EAFS). The use of secondary materials in
IHC can lead to a more circular economy (Briones-Llorente et al.,
2019). Nevertheless, scholars nd low adoption rates of renew-
able, environmentally certied, and/or recycled materials for IHC
(Kamali et al., 2018;Santin 2009).
4.1.4. B eManufacturing and logistics
IHC typically moves production activities from the construction
site to off-site factories where building elements are manufactured.
While manufacturing systems in IHC provide enormous potential
for resource efciency, caution is needed in consideration of related
transportation emissions (Du et al., 2019;Quale et al., 2012). Three
recurring themes in this phase are waste and quality management,
production systems, and transportation systems.
4.1.5. B1. Waste and quality management
One of the recurring themes in the manufacturing and logistics
phase in IHC is waste and quality management. When scholars
claim potential benets of IHC, one recurrent claim is the potential
to reduce high-levels of construction waste and to limit con-
sumption of primary materials (Khahro et al., 2019;Bakri et al.,
2011;Boyd et al., 2013;Wang et al., 2018;Kamali et al., 2018;Du
et al., 2019). Shen et al. (2019) nd that prefabricated public
housing in Beijing reduces construction waste by 12.22%. Addi-
tionally, Jaillon and Poon (2008) nd a 60e70% reduction of waste
with IHC strategies compared with traditional construction. From
review of the literature, there are three subthemes to reduce gen-
eration of waste and increase quality in IHC.
When IHC embraces reliable manufacturing techniques and a
controlled production environment, material waste can be reduced
through precision in manufacturing. Industrialization and advanced
manufacturing enables production of higher quality products
(Mohamad et al., 2012). This reduces or eliminates on-site plas-
tering and painting trades (Mao et al., 2013;Brehar and Kopenetz
2011;Jaillon and Poon 2008;Cherian et al., 2017). Additionally,
higher-quality products with longer lifespans require less mainte-
nance and replacement during occupancy and EoL phases (Jaillon
and Poon 2010;Schuler et al., 2001). On the other hand, conven-
tional construction involves wet trades such as on-site concrete
work that produce a large amount of waste on-site. For example,
Begum et al. (2010) nd that conventional construction sites can
record up to 54.6 tones/100 m
2
of on-site waste. When industri-
alized methods are used, this number dramatically decreases to 1.5
tones/100 m
2
. Furthermore, much of the waste generated in an
industrial setting is fed back into the system (Begum et al., 2010).
This performance can be attributed to the precision of
manufacturing equipment like CNC machines and a controlled
environment in IHC (Mao et al., 2013;Lehmann 2013). The research
of DOca et al. (2018) identies that prefabrication strategies ach-
ieved up to 1 mm precision in an innovation project. Additionally,
the precision in manufacturing enables trust for designers to avoid
overdesign and for contractors to avoid placing surplus orders.
Material orders for delivery to the construction site often use a
5e15% contingency anticipating waste during production (Quale
et al., 2012). The controlled environment also allows unconven-
tional material saving of water. For example, a steaming method for
concrete curing can be applied instead of traditional on-site water
application (Cao et al., 2015).
IHC can be more resource-efcient because of perpetuity in
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
6
manufacturing. Because IHC uses repeated manufacturing tools and
processes, it can reduce reliance on ad hoc and short-term solu-
tions. The reuse of temporary structures such as formwork and
props can be much more systematic in a manufacturing environ-
ment (Jiang et al., 2018;Mohamad et al., 2012;Teng and Pan 2019;
Cao et al., 2015;Banks et al., 2018). The research of Dong et al.
(2015) nds a 10% reduction in carbon emissions for precast con-
crete compared to cast-in-situ concrete structures. The majority of
the reduction is associated with the reuse of steel formwork
compared to conventional timber formwork used on the con-
struction site. The same research nds that carbon emissions from
single-use timber formwork is ten times greater than a steel
formwork that can be repeatedly used up to 100 times in a
manufacturing environment. Similarly, Jaillon and Poon (2008) nd
IHC reduces reliance on timber formworks, reducing timber use by
6.16 kg/m
2
of the construction oor area (CFA).
IHC benets from synergy in manufacturing, where manufactu
ring capacity also allows for more sustainable and integrated
product designs. For example, Cao et al. (2015) demonstrate how
heat insulation boards can be manufactured in concert with the
main exterior wall system. This reduces the amount of mortar
required as a bonding agent by 83.6%. Bock (2019) studies a façade
system that is cast simultaneously with a steel skin that can harvest
solar energy. H
oer et al. (2015) note the possibility of including
service systems such as ductwork during the manufacturing pro-
cess of the building elements.
4.1.6. B2. Production and inventory systems
Production systems for IHC refer to the processes used for the
manufacturing of building elements. IHC production systems can
improve resource efciency through improved material process
ow planning and the integration and smooth information ow
amongst stakeholders (Barriga et al., 2005). Two subthemes related
to production and inventory systems are lean production and in-
ventory tracking and monitoring.
The rst subtheme is the use of lean production. Lean production
principles found in the manufacturing industry can be adapted to
IHC for process innovation. Lean production seeks to design waste
out of the production system (Heravi and Firoozi, 2017). A pull
production system can avoid overproduction and excess inventory
by using backward schedulingthat relies on real-time demand
instead of historical data and forecasts (Barriga et al., 2005). Several
IHC companies have integrated lean production as a means to in-
crease resource efciency in their production system (Tykk
a et al.,
2010).
Another subtheme is inventory tracking and monitoring.Mate-
rials and products can be tracked, traced, and visualized through
the integration of tracking technologies such as RFID and BIM.
These benets are often touted for schedule improvement. How-
ever, they can also be extended to improve materials management
(Li et al., 2017). The use of digital tracking identies the precise
number of inventories at any given time (Heravi and Firoozi, 2017).
In a production system, lean processes should match with an
automated material control system. Barriga et al. (2005) nd the
current control systems used for IHC have much room for
improvement. When processes are not successfully automated,
there is greater risk for redundancy of information that can lead to
excess resource usage. Hence inventory control systems can create
shared and automated platforms in which all parties involved have
access to visualize and monitor the supply chain (Alwisy et al.,
2019;Barriga et al., 2005).
4.1.7. B3. Transportation systems
Transportation systems refer to the system in which IHC prod-
ucts are transferred from the place of manufacturing to the place of
nal assembly site. The transportation system in IHC is an impor-
tant theme to compare resource efciency in IHC with conventional
construction (Mao et al., 2013;Abey and Anand 2019;Quale et al.,
2012;Wang et al., 2018;Kamali et al., 2018). In the German timber
prefabrication industry, building elements are transported on
average 350 km. This contributes to one-tenth of the total global
warming potential (GWP) of the studied elements (Achenbach
et al., 2018). To reduce transportation distance, the selected
manufacturing sites should be close to the nal assembly location.
However, other scholars argue that performance of IHC during the
transportation phase is comparable to conventional construction
due to fewer, more efcient deliveries of nished products to the
construction site (Du et al., 2019;Adalberth 1997).
Resource efciency in IHC is impacted by transportation ef-
ciency for building elements. One issue is the volume of IHC
products. Delivery of nished products to construction sites can
require more rounds of delivery (Kim and Bae, 2010). In the
transportation of volumetric elements, additional materials are
required for stability (Tavares et al., 2019;Boyd et al., 2013;
Ahmed and Tsavdaridis 2018). The ndings of Smith et al. (2018)
show that compared to conventional timber construction, pan-
elized timber construction systems use 6.7% more timber material
while volumetric/modular systems use 69.4% more timber ma-
terial. The signicant increase in the case of volumetric/modular
system is because of the added wood requirement for trans-
portation rigidity. Overall, conventional construction performs
better in resource consumption associated with the trans-
portation phase (Kamali et al., 2019). Within different IHC pro-
duction systems, transportation efciency can differ depending on
the design of the supply chain. A lean supply chain that requires
frequent just-in-time (JIT) delivery of materials to reduce batch
size will also require more energy and emits more pollutants (Kim
and Bae, 2010). The type of materials being transported also plays
a role. Lightweight building systems such as aluminum can reduce
the environmental impacts associated with transportation
(Mrkonjic, 2007).
Another subtheme is on-site and near-site manufacturing. On-
site or near-site production systems can reduce the impacts asso-
ciated with transportation. The distance between where elements
are manufactured and are assembled plays a big role.Li et al.
(2018b) nd that the further manufacturing of a product occurs
from the construction site, the worse the environmental perfor-
mance of that product compared to other alternatives. In Hong
Kong, precast elements are manufactured offshorewhich leads to a
much higher environmental impact (Teng and Pan, 2019). Iuorio
et al. (2019) show case studies that use ying factoriesas a res-
olution. Some IHC production systems are designed for portable
machines such as CNC routers or 3D printers that can be set up
close to the assembly site. This signicantly reduces transportation
distance of nished products.
4.1.8. C eAssembly
IHC typically conducts fewer production activities at the con-
struction site. However, some activities need to also take place in
the construction site. The assembly system employed in this phase
is a recurring theme for resource efciency in IHC.
4.1.9. C1. Assembly system
The assembly system refers to on-site processes required to
form the entire building system such as erection and joinery works.
Conventional construction activities require operational energy to
power various tools and equipment. By contrast, IHC uses a more
efcient assembly process (Wang et al., 2018;Jiang et al., 2018;Kim
and Bae 2010;Shen et al., 2019;Quale et al., 2012;Zhu et al., 2018;
Adalberth 1997). The assembly process is simplied and
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
7
condensed. However, IHC can require additional materials such as
connecting pieces and steel bars for assembly (Zhu et al., 2018).
Site and equipment efciency is a subtheme under the assembly
system of IHC. The opportunity to increase site and equipment ef-
ciency stems from higher levels of standardization in products and
processes of IHC. Moreover increased use of digital tools such as
BIM facilitate resource efciency in assembly through clash de-
tections (DOca et al., 2018;Alwisy et al., 2019). Mao et al. (2013)
nd a 10% reduction in impacts associated with equipment use
compared to conventional construction. Hoisting of large IHC
products such as volumetric module systems can be more efcient
than the hoisting of smaller, more frequent material deliveries (e.g.
batch of rebars, batch of electrical conduit). The overall number of
crane picksfor a conventional site will be higher, requiring more
electricity demand. Additionally, concrete trades in traditional
construction sites often use concrete pump trucks whereas, in IHC,
projects have already prefabricated the elements (Du et al., 2019;
Cao et al., 2015). Cao et al. (2015) nd the absence of pump trucks
for concrete trade in IHC reduces diesel usage by 51.4% per unit area
compared to conventional construction. Similar to the trans-
portation phase, material selection also has an impact. Bukoski
et al. (2017) nd the assembly of steel IHC systems consumes 590
more liters of diesel for crane and other lifting equipment
compared to the assembly of timber IHC systems.
4.1.10. D eOccupancy
Occupancy refers to the use phase of IC buildings. The following
section describes the recurring theme and two subthemes identi-
ed in this stage.
4.1.11. D1. Operational performance
Operational performance refers to the consumption of resources
during the occupancy phase of housing. Resource efciency in this
phase can be used in the form of construction materials or energy.
Operational performance for IHC depends on many site and design
conditions such as buildingsquality, orientation and site location,
ventilation, and energy sources. These decisions should be well
integrated with the design of IHC to make sure site-specic
resource-efcient buildings are built (Johnston et al., 2014;
Frenette et al., 2010;Dong et al., 2018;Dodoo and Gustavsson 2016;
Bukoski et al., 2017).
The rst subtheme under the operational performance of IHC is
operational energy efciency. Researchers have found differing
operational energy efciency for IHC. Some literature suggests
energy efciency for IHC is similar to conventional construction
(Zhu et al., 2018;Briones-Llorente et al., 2019;Aye et al., 2012;
Korjenic and Klari
c2011;Brehar and Kopenetz 2011). In other re-
searches, IHC products seem to outperform traditionally con-
structed buildings. For example, Samani et al. (2015) nd the
extruded polystyrene (XPS) wall system performs 1.8 times better
in thermal resistance than a brick wall. Some IHC products such as
CLT claim high acoustic and thermal performance that do not
require additional insulation materials (Lehmann, 2012). Never-
theless, there are opportunities to have better-performing struc-
tures in IHC. Although IHC systems can use lightweight materials
such as timber and aluminum that benet prefabrication and as-
sembly processes, these materials have lower thermal inertia that
leads to decreased stability in indoor temperature (Mrkonjic 2007;
Rodrigues et al., 2016). Also, volumetric and dry-construction sys-
tems in IHC can suffer from higher heat loss and air leakage at the
intersection of modules and elements (Maodu
s et al., 2016). Hence
more attention should be given to interfaces between products to
ensure a balanced system in which indoor conditions are
comfortable (DOrazio and Maracchini, 2019).
An additional subtheme is non-intrusive refurbishment. IHC can
be used to refurbish older buildings and improve operational en-
ergy performance. The application of prefabricated insulation
panels or façade systems to existing buildings reduces the opera-
tional energy resource demand (Pihelo and Kalamees 2019;Passer
et al., 2016). This opportunity for non-intrusive refurbishment is
large. For example, Paiho et al. (2015) note that close to 60% of
Russias multi-family housing stock needs renovation. Various
façade solutions have been developed for this application. In the
research of Paiho et al. (2015), a standardized multifunctional
energy-efcient façade (MEEF) system is introduced as a non-
intrusive refurbishment solution. Such solutions promote an op-
portunity to renovate buildings with minimum resources and less
distraction of existing structures (DOca et al., 2018).
4.1.12. E - End of life
End of Life (EoL) refers to post-occupancy once a building
structure has served its initial design lifetime or purpose. The
recurring theme of reusability and recyclability discusses resource
efciency in this phase.
4.1.13. E1. Reusability and recyclability
Reusability and recyclability potential for IHC refers to re-
integration of IHC products and systems into the supply chain.
Such lifecycle benets have been given low importance in the past
(Jaillon and Poon, 2010), but recent scholarship points to the
increasing need for such approaches (Borsos et al., 2019). Two
subthemes during the EoL phase include product exibility and
product-as-a-service.
The rst subtheme is the product exibility of IHC. Product exi-
bility is a design solution such as design for disassembly (DfD) that
ensures design solutions are dynamic to operations, maintenance,
and EoL requirements. IHC structures can be designed for more
efcient dismantling or deconstruction (Brehar and Kopenetz 2011;
Borsos et al., 2019). Designing products for exibility contributes to
easier repair or replacement processes (Jaillon and Poon 2010;
Mrkonjic 2007;Khahro et al., 2019;Wang et al., 2018;Tettey et al.,
2019).Design strategies such as separating building components
based on expected lifespan eases the disassembly during mainte-
nance and EoL (Nijs et al., 2011). Technical systems fastened together
using nails can cause more structural damage during EoL when
compared to modular systems fastened with bolted connections.
Bespoke connections should be avoided (Phillips et al., 2016). Apart
from the technical systems employed in IHC, the type of material
used for construction increases or decreases the reusability and
recyclability opportunities. Reusability potentials of timber and steel
composite are found to be high (Loss and Davison 2017;Balasbaneh
and Bin Marsono 2018). The research of Aye et al. (2012) shows the
reusability potential of prefabricated steel to be 81.3%, timber
buildings 69.1%, and concrete buildings 32.3%. Ultimately, the
disassembly process is much easier and there is more opportunity
for reuse or recycling of the elements, especially compared to con-
ventional demolition which typically leads to landll disposal.
The second subtheme is product-as-a-service. Product-as-a-
service is a new business model where manufacturers shift from
selling products to providing services. This builds a long-term
relationship between the customer (or the product) and the
manufacturer. The reusability and recyclability potential of IHC el-
ements is not insured until there is a specic stakeholder desig-
nated to handle the end of life of a building. Mrkonjic (2007)
describes an overall management systemin which a building can
be rented (leased) out to individuals while manufacturers retain
permanent responsibility for the EoL. Information on customers
preference, lifecycle product performance, and frequent fault pat-
terns can be collected and shared using extended function quality
deployment and data mining technologies (Ni et al., 2007).
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
8
4.2. Frequency analysis
From the 86 papers studied, 80 discuss the eight recurring pri-
mary themes and those are analyzed in this section.
From the 80 papers, 48 articles study resource efciency during
the design phase, and 47 articles study resource efciency during
the manufacturing and logistics phase. The number of articles
studying resource efciency in downstream building lifecycle
phases is much lower than in the early phases. When analyzing the
frequency of recurring themes, material design (A2) is the most
discussed theme followed by waste and quality management (B1).
Recurring themes belonging to downstream building lifecycle
phases such as reusability and recyclability (E1) and assembly
system (D1) are mentioned infrequently. The least frequent recur-
ring theme is the topic of production system (B2). The results from
the rst frequency analysis are illustrated in Fig. 2 and elaborated in
Appendix A and B.
The second frequency analysis shows that all 80 articles
mention at least one recurring theme. However, only 24 articles
mention more than one recurring theme and only 10 articles
discuss 3 recurring themes. Lastly, only 2 articles cover 5 of the
recurring themes. The analysis also shows that no articles cover the
entire eight recurring themes that were identied in the SLR. The
second frequency analysis in this paper is demonstrated in Fig. 3
and Appendix C.
4.3. Additional recurring themes
There are several recurring themes and subthemes associated
with resource-efcient IHC but that do not t within a single
building phase. These themes can be categorized as industry factors
(Table 3) and regulatory factors (Table 4). The list of articles and
additional recurring themes can also be found in Appendix D.
4.3.1. Industry factors
First, because there can be general skepticism around IHC, user
integration is a crucial step (Zhai et al., 2014a)(Table 3). Customers
willingness to pay (WTP) differs based on what they are paying for.
For green building features such as LED lighting and water-saving
showerheads, the WTP is high. However, the WTP for pre-
fabricated elements is low. Customers tend not to value resource
efciency in processes such as industrialized production methods
as highly as they might value resource efciency seen in more
visible end-products (Yau et al., 2014). Providing a user-friendly
interface for users is a good step to take to integrate users (Iuorio
et al., 2019). Additionally, showcasing benets through demon-
strative projects helps to reduce uncertainties surrounding in-
novations in the face of stakeholders and add to the learning
process for product development (Koch and Bertelsen, 2014).
Second, because construction rms operate within a networked
industry structure, there is a network effect that challenges rm-
level commitment to adopt more sustainable IHC (Table 3). For
example, six of the IHC companies studied by Tykk
a et al. (2010)
mention the lack of competencies in timber engineering as an
impediment. Lack of knowledge surrounding technology and
equipment in IHC lifecycle phases can compromise the benets of
IHC such as quality assurance (Luo et al., 2015;Wu et al., 2019).
Moreover, IHC requires earlier involvement of stakeholders but this
can be difcult in a conventional project and organizational
structures (Jaillon and Poon, 2008). In that sense the role IHC rms
to implement resource-efcient construction systems is pivotal
(Warren-Myers and Heywood, 2018).
Fig. 2. Frequency of mentions of building lifecycle phases and recurring themes in studied literature.
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
9
4.3.2. Regulatory factors
Regulatory factors are related to the codes, policies, and in-
centives that locally impact IHC (Table 4). The shift towards
performance-based building codes has led to an increase in inno-
vative ways of building houses. Contrary to the compliance code,
these codes only specify the intended performance of materials and
products and do not mention specic materials or products
(Schuler et al., 2001). The lack of building codes that t innovative
materials and products also hinders resource efciency in IHC (Zhai
et al., 2014b;Luo et al., 2015;Khahro et al., 2019;Lehmann 2012).
Regulatory bodies also use differing incentives and policies to
promote innovation for IHC (Tykk
a et al., 2010;Li et al., 2018a;Wu
et al., 2019;Zhai et al., 2014b;Jaillon and Poon 2008). Builders
request incentives to help with high capital investment costs in IHC
(Luo et al., 2015;Shen et al., 2019). Policies implemented in
different countries can promote IHC for its resource efciency po-
tentials (Tykk
a et al., 2010). For example, Hong Kong provides
government incentives for IHC specically to address waste
reduction and quality improvements (Jaillon and Poon, 2008).
5. Discussion, limitations, and future research directions
This SLR identies eight recurring themes and fteen sub-
themes for resource efciency across the building lifecyle phases of
IHC. The diversity of the contribution from the studied literature
revealed the importance of aggregating the recognized perfor-
mance and potential of IHC into a holistic overview. In particular,
the following two observations emerge as points of further
discussion.
The rst discussion point is the impact of early systems de-
cisions on resource efciency that perpetuate across the building
lifecycle phases. Early system decisions should aim to create high-
value products during the value creation processes and plan to
maintain value in the value retention phases (Achterberg et al.,
2016). Although different resource efciency subthemes popped
up in the design, manufacturing and logistic, occupancy, and EoL
phases of IHC, many of them are planned and implemented in the
early stages of the building lifecycle phases. These subthemes are
enormous and can be placed in the value creation process of IHC
(Fig. 4). During the value creation process of IHC, the product and
manufacturing-led approach taken by IHC shows the strength of
IHC to design and manufacture high-value products. Once the value
is created, the product should be at its highest value and delivered
for use. During the use phase, the potential of IHC to increase
resource efciency is mainly seen by its value retention potentials
through products that can sustain their quality and design solutions
that allow exibility in occupancy and after EoL. The research has
found a signicant relationship between early design decisions and
subsequent resource efciency potentials of IHC across lifecycle
phases. For example, the types of materials specied in the design
phase show a propelling effect in energy requirements during
transportation and assembly phases. In the same way, the fore-
thought given to the assembly platform was found to be crucial for
the occupancy and EoL resource efciency of IHC. To that end, all of
the subthemes in IHC for resource efciency should be evaluated at
a systems-level and integrated into the early design phases.
Nevertheless, researches (Jaillon and Poon, 2010) point to the
limited considerations given to both value creation and retention
performances of IHC for resource efciency.
Viewed more broadly, this relates to the second discussion
point, the opportunity for beyond-systems optimization. These
opportunities complement the individual performances of the
Fig. 3. Number of recurring themes mentioned by articles.
Table 3
Additional recurring theme (industry factors) and subthemes.
Industry factors
User integration The integration of end customer for better development of resource-efcient IHC.
Firm-level commitment The advancement of rms towards resource-efcient IHC.
Table 4
Additional recurring theme (regulatory factors) and subthemes.
Regulatory factors
Building codes Introduction of building codes that permit and promote innovative and industrial materials and products with resource efciency potentials.
Incentives and policies The need for regulatory bodies to facilitate the adoption of resource efciency in IHC.
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
10
products and stakeholders along the construction value chain.
Through IHC, a much better adoption of supply chain integration is
studied (Lessing and Brege, 2015). This research also shows op-
portunities such as digital platforms that can increase monitoring
of resources and business models that promote resource efciency.
This can amount to a much greater cross-systems resource ef-
ciency accounting. Furthermore, the additional recurring themes
reveal that resource efciency in IC cannot be achieved with only
technical innovation but rather through integrating people and
policies.
Although the SLR identies many examples of successful
resource-efcient IHC systems, there are also many opportunities
for improvement. Future IHC systems can be organized through
digital manufacturing-led supply chains that enable better control
of the entire lifecycle and value chain of products. Forward-
looking frameworks give explicit attention to resource efciency
for the future of the built environment (Fig. 5)(Construction
Products Association, 2016). This may include consideration of
1) intelligent built assets that give feedback on their actual per-
formance in real-time, 2) resource-efcient economic models
such as circular economy that enable the re-use, re-distribution,
remanufacturing, and recycling of materials and products, and 3) a
manufacturing-led industry through the 4th industrial revolution
encompassing several strategies that enable a digital and auto-
mated production and value chain (Oesterreich and Teuteberg,
2016). The combination of these three elements can lead toward
IHC products and systems that are smart, optimized, and
resource-efcient.
5.1. Future research directions
From consideration of the ndings and the above future trends
for the built environment, we suggest three future research di-
rections. First, IHC scholars could investigate resource-efcient
economic models such as the circular economy. In theory, there
could be strong symbiosis between circular economy and IHC
supply chains. IHC scholarship to date has looked at linear pro-
duction models, but emerging scholarship on design for disas-
sembly (Mrkonjic 2007;Rausch et al., 2019) and renewable or bio-
based materials (Briones-Llorente et al., 2019) can create circular,
technical, and biological feedback loops.
Second, IHC scholars could study the intricate ecosystem of the
construction value chain. Capturing, storing, and distributing
manufacturing data is an advantage for strategic manufacturer-
supplier-client relationships. Studies increasingly show the
collaboration and coordination of the value chain provide stake-
holders with the incentives for more resource-efcient design and
manufacturing of IHC that capture this value (Dallasega et al., 2018).
This research direction can create awareness and commitment to
resource efciency in IHC rms that are studied to be insufcient
(Chang et al., 2016).
Third, attention must be paid across technological, institu-
tional, and relational aspects (Scrase et al., 2009). For example,
the impact of customersperspectives and WTP for IHC housing
construction will impact how effectively the resources have been
deployed. Some early research has identied this but much more
research is needed (Kedir et al., 2020). Other research suggests
Fig. 4. Subthemes for resource efciency in IHC across the value hill, adapted from Achterberg et al. (2016).
F. Kedir and D.M. Hall Journal of Cleaner Production 286 (2021) 125443
11
theroleofIHCrms in driving resource efciency could be
similar to the power of the consumer (Warren-Myers and
Heywood, 2018). Nevertheless, It is still unclear how IHC will
shape the societal and economical aspects of resource efciency
(Memari et al., 2014).
5.2. Limitations
Some limitations to the SLR must be recognized. The ndings
and discussion are based on available literature gathered through
a limited number of keywords and databases. While the search
was designed for broad initial gathering of papers that were
ltered through a structured process, there is still potential that
some literature has been overlooked. Next, the reviewed papers
are diverse with respect to the types of project, scope, context,
and assumptions employed in different impact assessment
methods. Many authors themselves point out the difculty of
comparing resource efciency potentials across studies due to
this uniqueness. Therefore, this paper should be understood as
an attempt to identify themes and trends in the literature and
not as a source of specic data or form of meta-analysis. Finally,
the paper studied only a particular application of Industrialized
Construction, i.e. housing, in order to limit the overall scope.
However, we expect the ndings presented here can be applied
or adapted for other infrastructure and facilities in the built
environment.
6. Conclusion
Given the enormous global housing demand coupled with un-
sustainable approaches to housing construction, there has been
increased research attention to alternative housing construction
methods such as IHC. This paper provides a comprehensive over-
view of resource efciency in IHC. Through a systematic review of a
broad range of literature, the paper provides a foundational list of
resource efciency themes in IHC. A structured categorization un-
packs resource efciency in IHC through eight recurring themes
and fteen specic subthemes across building lifecycle phases. As
presented in this paper, IHC does not inherently deliver complete
resource-efcient solutions. However, IHC can facilitate resource-
efciency through a combination of approaches such as digitali-
zation, standardization, production, and advanced logistics. Find-
ings show the interrelationship between the different themes and
the need to make early systems decisions to achieve all-out
resource efciency. Furthermore, beyond-system optimization
strategies of socio-technical factors can foster the adoption of
resource efciency in IHC. The paper also implies the key oppor-
tunities for future iterations of IHC to improve upon its current
performance. Resource efciency is dependent upon multiple
stakeholders and various building lifecycle phases. It is paramount
to study these holistically and implement resource efciency at a
scale. Therefore, future implementation of IHC should in addition to
the recurring themes exploit resource-efcient economical models,
value chain collaboration, and socio-technical perspectives.
Declaration of competing interest
The authors declare that they have no known competing
nancial interests or personal relationships that could have
appeared to inuence the work reported in this paper.
Acknowledgments
The authors would like to acknowledge the support of ETH
Zurich for this research.
Appendix A. Supplementary data
Supplementary data to this article can be found online at
https://doi.org/10.1016/j.jclepro.2020.125443.
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This publication is a result of a one-year research project in collaboration between Arup and the Chair of Innovative and Industrial Construction of ETH Zürich through the annual Global Research Challenge (2018). The report highlights the myriad of micro- and macro-level factors that contribute to the sustainable adoption of Industrialized Construction (IC) products and processes in developing economies. Data is drawn from field visits to three cities— Addis Ababa, Nairobi, and Cape Town – in sub-Saharan Africa. The report begins with a micro-level view of building elements. A life cycle analysis is conducted to compare the environmental impacts of different construction materials and methods. Next, a macro-level view focuses on the intricate ecosystem influencing IC adoption using a systems analysis approach. This report serves as an attempt to document the complex ecosystem and enable local stakeholders to make informed decisions about the optimal path to IC adoption in their respective contexts.
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During the recent decades, off-site construction (OSC) has gained a rapid growth worldwide. It has been reported that OSC, as an alternative construction method, has a variety of benefits. However, there is lack of critical review of the building performance (e.g. energy consumption and carbon emissions) of off-site built facilities. Life cycle approach and bibliometric analysis are adopted in this study to review existing research on the environmental performance of off-site built facilities. The results show that most existing studies chose to employ LCA method to systematically analyse carbon emissions and energy consumption of prefabricated residential buildings by using sub-assembly components as functional units. The detailed investigation of volumetric construction and building operational stage are rare. The sensitivity of thermal property caused by offsite manufacturing and onsite assembly in comparison to the traditional cast-in-situ method remains unexplored. It is encouraged to cover various environmental impacts in building performance assessment, to develop a sustainability rating system applied in OSC, to adopt Internet-of-Things in OSC monitoring by using real-time data, and to establish an indicator system for the evaluation of OSC performance. The findings of this study can facilitate the understanding of status quo and shed lights on future research direction in OSC.
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Traditional on-site and modular off-site methods are the main construction methods in the residential building sector. Regardless of different advantages and disadvantages offered by each of these two construction methods, the overall environmental trade-offs between them are still unclear. This paper applies a cradle-to-gate life cycle assessment (LCA) to benchmark the environmental performance of conventional and modular construction methods. To this end, three single-family buildings (one conventional and two modular) designed and constructed in the Okanagan, British Columbia, Canada, were used as representatives of typical houses built by on-site and off-site methods in the region. The required data such as raw materials, material and workforce transportation, and energy resources was collected from the corresponding homebuilders through a questionnaire survey. Then, the environmental impact measures such as global warming potential were calculated through LCA analyses. Subsequently, the calculated impact measures along with their importance weights were incorporated into an analytic hierarchy process (AHP) based framework to develop a set of environmental impact indices for the material production phase, the construction phase, and summation of these phases (i.e., cradle-to-gate). Furthermore, a sensitivity analysis was performed to eliminate the human subjectivity involved in AHP. Eventually, individual impact measures and also the developed impact indices were compared and contrasted between the benchmarking buildings. The analyses revealed that construction of the first modular building resulted less environmental impacts than the other two buildings. Nevertheless, the lowest environmental performance was due to the second modular building. This disclosed that none of the modular and conventional construction methods is the absolute option for environmentally friendly construction. However, implementation of strategies such as optimal designs and decrease in material and worker transportation of both modular and conventional building projects and increase in annual production of modular manufacturing centers can reduce the material and energy consumption and the subsequent environmental impacts. This paper also provides a basis to create a benchmarking database by adding future LCA studies for new modular and conventional building projects.
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In construction, the mirroring of knowledge with tasks increasingly limits firm-level abilities to identify and pursue systemic innovation opportunities. Recent research identifies how integration strategies enable individual projects to break from this trap, but much less is known about potential strategic action of firms to enable systemic innovation. To explore this, a longitudinal comparative case study examines how three entrepreneurial firms – DPR construction, RAD Urban, and Project Frog – in the San Francisco Bay Area describe their own strategic evolution and restructuring of firm boundaries over the past five years to enable greater adoption of digital manufacturing. Each firm has developed a different approach – relational, project-based spinoff; vertical integration; or digital systems integration. Benefits and challenges are identified for each. The approaches are theorized as a form of strategic mirror-breaking intended to redefine the current paradigm of knowledge and task dependencies. They enable the firms to develop products with new system architectures and access more opportunities for innovation in digitally-enabled manufacturing. The paper concludes with discussion of how the identification and characterization of strategies for mirror-breaking enriches understanding of integration for systemic innovation in construction at the firm level. The paper identifies common themes for digitally-enabled manufacturing including the limitations of the current industry structure, the emergence of new hybrid positions, and the opportunity for platforms to provide longitudinal integration.
Technical Report
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This paper seeks to capture and analyze the recent growth in industrialized construction in North America from new and existing companies. The concepts and technologies of industrialized construction (IC)-such as prefabrication, preassembly, modular, offsite, and volumetric construction-are relatively well-established. However, the sudden attraction of large-scale investments for entrepreneurial firms adopting these strategies is unprecedented in the AEC sector. The causes of this interest are varied and outside of the scope of this paper. Instead, , this paper provides an overview for the current status and potential future of practitioners in this space. To do so, we compare the orientations of industrialized construction firms in the United States across a broad spectrum of categories comprising target markets, business models, and basic strategic details. This white paper reports on high level trends for industrialized construction spreading across the AEC sector in the United States. Specifically, we find nine distinct trends evident in the data across the last two decades: 1. IC companies are growing in number 2. IC is attracting investor funding 3. IC companies emerge from different origins 4. California is leading the United States market 5. The majority of the companies are building volumetric modular 6. Structural system type correlates with building height; mid- and low-rise leads the market 7. IC companies are vertically and horizontally integrated 8. Most IC companies are targeting housing 9. The affordable housing market is active despite a lack of investment Overall, we find that industrialized construction companies are generating the investment, strategic variety, capacity, and ambition to be worthy of serious attention across the AEC sector. The white paper concludes with future opportunities and strategies yet to be taken that may be important in achieving meaningful differentiation. These include the role of city governments, investment in operations and maintenance, the use of factory automation, and possibilities for more business integration. As old and new firms expand, business models mature, and effective technologies are implemented, more in-depth research can build upon this white paper to yield additional insights and trends for industrialized construction in the United States.
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Adoption of sustainable construction practices is of prime importance, in order to reduce resource exploitation and save for the future. Construction activities become energy intensive, due to the use of large quantities of raw materials, which need immense energy for processing them into the final product. Other factors include construction process energy and transportation energy. This study is directed to the analysis of embodied energy (EE) entailed in the construction of a residential building, using prefabricated elements and conventional in situ construction. A significant amount of energy-intensive materials, utilized in both types of construction, drain 90% of the EE. Transportation energy is the next big consumer in line, as prefab factories are likely to be situated at remote distances, unlike ready mixed concrete plants. EE expended for prefabricated construction, by deployment of energy-efficient materials and optimal construction periods, was found to be marginally (5.7%) higher than conventional construction. The contribution of infill partition wall materials was noticeably higher in prefabricated residential buildings over commercial buildings.
Article
An improvement in energy performance for existing buildings is needed to fulfil the EU energy policy. An efficient way to accomplish the idea of nearly zero energy buildings (nZEB) is to apply the integrated design process and application of prefabricated insulation elements paired with the expertise of hygrothermal performance. In the current study, the commission of design and construction with an emphasis on moisture safety, relying on known quality control programmes, was applied to assure the compliance of nZEB renovation results of an apartment building, where prefabricated timber frame insulation elements were used. The results confirmed that the mould index is below a critical level M<1 and moisture content, drying out from the concrete envelope within the first 6 months post installation of elements was 23 kg/m3 and after that, during the next 12 months, it was 12 kg/m3. The analysis showed that it is necessary to force contractors and developers to put quality assurance and moisture safety commissioning processes into practice as a mandatory part of contracting. The results have shown that thorough inspection, strict rules of moisture safety and analysis of designed solutions before, during and after renovation are essential and worthwhile for high-quality and sustainable outcomes of nZEB renovation with timber frame insulation elements.
Book
This book is about how increasing numbers of people across the world are struggling to afford decent, legal housing in large urban centres. There has always been a housing problem in cities, both in the Global North and the Global South. It has always been largely driven by the low incomes of many, or most, households which prevents them renting or buying decent housing simply because all of it is too expensive. Often it is completely unaffordable. It is therefore a problem mainly of (inadequate monetary) demand and not supply, although most research and analysis focuses on the supply issue. In this book this problem is termed the 'housing dilemma'. As people in types of work which would previously have allowed them to buy or rent reasonable housing increasingly find that they can no longer afford it, the dilemma is becoming more common. The book analyses the structural underpinnings of the housing crisis and the many different ways in which households on low incomes have been housed (or have housed themselves) since the Industrial Revolution, including through informal solutions, and the changing role of the state in tackling the housing dilemma. The financial crash is shown to have been partly caused by the housing dilemma which meant that many subprime mortgages simply could not be paid and its after effects have made the gaps between incomes and housing costs even larger. The book is based on long engagement with urban processes and livelihoods. In 1978, shortly before the era of neoliberal capitalism was imposed on urban societies across much of the world, I began researching urban processes and livelihoods in the region of southern Africa. Over the decades I researched and taught about urban livelihoods, low-income housing, the changing characteristics of migrant households and of migration patterns both to and from cities, and the role and nature of so-called informality in employment and housing. In particular I spent much time and conducted major surveys in low-income neighbourhoods in Harare, the capital city of Zimbabwe. Along with the surrounding countries of Malawi, Zambia and South Africa, almost every type of low-income housing policy in fashion for the cities of the Global South from the late 1970s to today was practised with varying results. Most were promoted as ‘affordable’; very few were. Zimbabwe and South Africa were both ruled by white minorities when I began my academic career. This meant they also had, most unusually for sub-Saharan Africa, significant provision of public rental housing that was affordable in so-called ‘townships’, although its main original purpose was for political control of migration and black African urban residents. In the UK, I live in the borough of Haringey in NE London. Over the decades my lived experience in north London and various cities in southern Africa, alongside my research and teaching on housing, increasingly led me to see the issues underlying housing outcomes and the issue of affordability in these areas in terms of their structural similarities rather than their differences, albeit always shaped by specific local histories and politics. The book draws on examples from across the world but particularly from southern Africa and London and with its emphasis on the implications of learning from all cities and especially African cities contributes to the comparative turn in urban studies.
Article
In a post-disaster scenario, temporary lightweight housing solutions are generally used for quickly providing disaster victims with a temporary living place. Developed for limited periods of occupation and typically built shortly with lightweight technologies, people can end up living in these buildings, especially in low-income countries, for years or even decades. Considering a possible long-occupation period, it is necessary to improve the ability of these building to grant adequate comfort even considering their temporary character. Nevertheless, few studies in the literature are focused on the indoor thermal comfort environment of these buildings. This paper shows some results of a study addressed to analyze and improve the indoor hygrothermal behavior of a novel, modular and lightweight temporary housing solution, named HOMEDONE, based on the assembly of 3D-reinforced EPS panels. After a preliminary characterization of the system in terms of in situ thermal transmittance and airtightness performance, useful to provide a reference for the numerical simulations, the indoor hygrothermal behavior of an experimental unit is monitored during the spring and the summer season. Then, hygrothermal simulations are carried out to verify the occurrence of the experimentally observed moisture-related issues in different climatic contexts and to evaluate the effectiveness of possible improvement solutions. The results showed a low in situ thermal transmittance and good airtightness performance of the HOMEDONE construction system. However, the experimental measurements revealed that, at closed opening condition, indoor air temperature and relative humidity can be very high and unacceptable during the cooling season, due to the low thermal storage capacity and the low moisture buffering/water absorption capacity of the building components. The simulations demonstrate that an internal finishing layer with adequate moisture buffering capacity can significantly reduce RH levels, preventing condensation issues and mold growth. Nevertheless, the use of the HOMEDONE unit for long periods of occupation is discouraged, especially in hot climates, unless appropriate measures to reduce the indoor overheating and to improve thermal comfort are adopted.