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Comparative study of different ultrasound based hybrid oxidation approaches for treatment of real effluent from coke oven plant

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Treatment of real textile industry effluent using photocatalysis, sonocatalysis, sonophotocatalysis and H2O2 assisted sonophotocatalysis have been studied based on the use of Ce-TiO2 nanocatalyst synthesized using sonochemical co-precipitation method. Characterization studies of the obtained catalyst revealed crystallite size as 1.44 nm with particles having spherical morphology. A shift of the absorption edge to the visible light range was also observed in UV-Vis diffuse reflectance spectra (UV-DRS) analysis. The effects of different operational parameters viz catalyst dose (0.5 g/L-2 g/L), temperature (30 °C-55 °C) and pH (3-12) on the COD reduction were studied. The reduction in the COD was higher at lower pH and the optimum temperature established was 45 °C. It was also elucidated that the required catalyst dose was lesser in combined sonophotocatalysis when compared with individual photocatalysis and sonocatalysis. Combination of processes and addition of oxidants increased the COD reduction with the sonophotocatalytic oxidation combined with H2O2 treatment showing the best results for COD reduction (84.75%). The highest reduction in COD for photocatalysis was only 45.09% and for sonocatalysis, it was marginally higher at 58.62%. The highest reduction in COD achieved by sonophotocatalysis was 64.41%. Toxicity tests coupled with Liquid Chromatography Mass Spectrometry (LC-MS) analysis revealed that there were no additional toxic intermediates added to the system during the treatment. Kinetic study allowed establishing that generalized kinetic model fits the experimental results well. Overall, the combined advanced oxidation processes showed better results than the individual processes with higher COD reduction and lower requirement of the catalyst.
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High-performance water treatment systems based on cavitational processes have received an increasing interest of scientific community in the past few decades. Numerous studies indicated the advantageous application of hydrodynamic cavitation as an alternative, reagent-free treatment method of various pollutants in water. Both approaches were proved as an effective method to achieve mineralization of many organic contaminants as well as a disinfection method, which is able to eliminate pathogenic microorganisms. This makes cavitation-based methods a promising candidate implemented in a post-treatment stage of water treatment facilities. Nowadays, hybrid methods based on combination of cavitation with advanced oxidation processes (AOPs), possessing enhanced oxidation capacity were proposed. Compared to the individual utilization of cavitation and AOPs (e.g., O3, H2O2, Fenton’s process), hybrid processes are capable to degrade even highly persistent contaminants and shorten the operation time reducing the overall consumption of energy and oxidants. The improved performance of hybrid methods is attributed to the synergistic effect occurring between integrated technologies, which is expressed by the synergistic index. In this paper, recent reports focusing on coupling of cavitation and AOPs were reviewed to reveal major principles and mechanisms governing the synergistic effect. The review discusses the effect of process parameters (oxidant type, pH, hydraulic and ultrasonic properties, Kow) on the oxidation effectiveness. Comparative analysis was provided in order to highlight the advantages and limits laying behind the discussed methods. The analysis of the economic feasibility was performed to assess the potential applicability of hybrid techniques in large-scale wastewater treatment.
Article
In this study, the treatment of textile industrial wastewater by Fenton and Photo-Fenton oxidation processes was investigated. For this purpose, the pH, Fe²⁺ and H2O2 concentrations with the best organic matter and color removal were determined in the Fenton process and comparison with Fenton was made by Photo-Fenton oxidation at the optimal Fe²⁺/H2O2 ratio. The influent COD and TOC values of the wastewater used in the study were 848 mg/L and 253 mg/L, respectively. With the Fenton process, the best organic matter and color removal was obtained at pH 3, at 200 mg/L Fe²⁺ and 300 mg/L H2O2 concentrations. Under these conditions, 88.9% COD, 84.2% TOC and over 97% color removal were obtained with Fenton oxidation, and 93.2% COD, 88.9% TOC and 98% color were obtained with Photo-Fenton oxidation. However, when Fe²⁺ and H2O2 amounts were reduced to 50 mg/L and 75 mg/L, both organic matter and color removal were reduced with Fenton process, while higher organic matter removal and color removal were achieved with Photo-Fenton process. The total cost was changed between 9.56-16.88 €/m³ and 13.46–20.13 €/m³ with Fenton and Photo-Fenton oxidation process for all Fe²⁺/H2O2 ratios, respectively. With the Photo-Fenton oxidation process, higher organic matter removal was obtained at optimum Fe²⁺ and H2O2 concentrations. In addition, less Fe²⁺ and H2O2 chemicals were used in Photo-Fenton oxidation process to achieve the same removal efficiency compared to the Fenton oxidation process.
Article
In this study, CaFe2O4 nanoparticles were successfully synthesized by a chemical precipitation technique and applied in persulfate (PS) activated sono-assisted degradation of brilliant green (BG) dye from aqueous medium. Vibrating-sample magnetometer (VSM) analysis revealed that CaFe2O4 nanoparticles have manifested magnetic properties, which aided in effortless separation of nanoparticles from aqua matrix after treatment. More than 99% BG dye degradation was observed under dye concentration of 50 mg/L, catalyst dose of 0.5 g/L, PS dose of 200 mg/L and in an ultrasound (US) irradiation time of 15 min. However, US alone treatment had shown BG degradation of only 40.7% whereas the efficiency was enhanced to ∼89% upon addition of CaFe2O4 in US system. The PS activated sono-catalytic dye degradation (US+CaF+PS) process was optimized using response surface methodology (RSM) with four experimental variables, i.e., CaFe2O4 catalyst dose, PS dose, dye concentration, and sonication time. The quadratic model developed using RSM was found to be successful in optimizing the process variables (R²∼0.983). The scavenging effects observed with sodium chloride and sodium sulphate on US+CaF+PS process have reduced BG removal efficiency from 98% to 93% and 89%, respectively, which affirmed that the free radicals play the fundamental role in BG degradation. In US+CaF+PS process, BG dye (m/z ∼ 385) was degraded to simpler products having m/z ratio of 215, 113 and 73. Moreover, the microtox bioassay results indicated that the formed intermediate products were non-toxic in nature, i.e., toxicity of BG dye reduced from 90.58% to 1.24% after treatment with US+CaF+PS system. The treatment cost of BG dye solution varied between 131.85 to 922.02 USD/Kg of BG dye removed; however, the RSM based model has predicted the optimal BG dye removal of 99.57% with treatment cost of 330.82 USD/Kg of BG dye removed. Finally, the outcome of reusability study revealed that the synthesized nanoparticles were recyclable with a removal efficiency of 80.1% even after five consecutive cycles.
Article
Sulfamethoxazole, one of the most frequently used sulfonamide antibiotics, has been frequently detected in the aquatic environment. The long-term presence of sulfamethoxazole in natural water bodies can easily lead to the development of resistant bacteria, posing a serious threat to the health and safety of aquatic organisms and humans. In this paper, the degradation of sulfamethoxazole by a combined system of ultrasound/PW12/KI/H2O2 was investigated based on advanced oxidation techniques. The effects of different factors, such as ultrasonic power, initial pH, KI concentration, H2O2 concentration, PW12 concentration and initial concentration of sulfamethoxazole, on the degradation effect were discussed. The reactive radicals in the system, the degradation products of sulfamethoxazole and the main degradation pathways were analyzed. The results indicate that the US/PW12/KI/H2O2 system is of great potential application value in removal of organic pollution and environmental purification.
Article
The present work reports the application of cavitation for the real industrial effluent treatment, which was derived from the cellulosic fiber manufacturing sector, individually or in combination with advanced oxidation processes. Cavitation has been applied with the objective of reducing the chemical oxygen demand (COD) of the industrial effluent and to study its simultaneous effect on the total dissolved solids (TDS). A combination of cavitation with different additives/oxidants viz. hydrogen peroxide (H 2 O 2), ozone (O 3), sodium hypochlorite (NaCLO), and Fenton's reagent have been studied. Ultrasonic horn operating at an acoustic power of 120 W with a frequency of 20 kHz and duty cycle of 80% (8 sec ON, 2 sec OFF) was used for treatment based on ultrasound. Under optimized conditions, it was established that a combination of ultrasound (US) with Fenton's reagent using an optimum mole ratio of H 2 O 2 /Fe 2+ of 3 followed by lime coagulation gave a maximum COD reduction of 92% and also resulted in TDS reduction of 31%. Studies were also performed using a hydrodynamic cavitation (HC) reactor (10 L capacity) where slit venturi was used as a cavitating device. It has been observed that a combination of HC with Fenton's reagent at molar ratio of H 2 O 2 /Fe 2+ as 3 gave the maximum COD reduction of 86% and a TDS reduction of 47%. It was also established that lime treatment played an important role in separating the sludge formed during the Fenton oxidation treatment and in converting brownish colored effluent to colorless effluent. Overall, it has been established that cavitation coupled with the Fenton oxidation was most the efficient among all studied combinations giving a good COD reduction as well as TDS reduction with a final colourless nature of effluent.
Article
The discharge of effluent from the pharmaceutical industries is a major source of environmental pollution due to the toxic and at times carcinogenic nature of contaminants. The current work investigates the treatment of pharmaceutical industry effluent (PIE) using ultrasonic horn, operated individually and in combination with oxidants. Under controlled operating conditions, the effect of addition of hydrogen peroxide (ratio of COD of PIE: H2O2 varied over the range from 1:1 to 1:10), ozone (flow rate of 400 mg/h) and Fenton’s reagent (FeSO4:H2O2 ratio of 3:5) was investigated as a possible process intensification strategy. The combined approach of ultrasound, ozone and CuO catalyst (0.3 g/L) as well as US + H2O2 + Ozone was also studied. The combined operation of US with H2O2 and Ozone resulted in a 73 % COD reduction, whereas the combination of the US, ozone and CuO catalyst gave maximum COD reduction of 92 %. The study also focused on identification of intermediate products formed during the PIE treatment. The component analysis of PIE before and after treatment was carried out by high-resolution liquid chromatography–mass spectroscopy (HR-LCMS). The research work has clearly established that cavitation in combination with other AOPs can be effectively used for the treatment of PIE with a significant increase in the extent of COD reduction for the combination approach.
Article
Treatment of wastewater using ultrasound systems is gaining increasing interest due to its effectiveness for a wide range of pollutants and no secondary pollutants production. This paper proposes two ultrasound systems operating at different ranges of electrical power and frequency developed to remove toxic Polycyclic Aromatic Hydrocarbon (PAH) compounds in wastewater. Both light molecular weight (LMW) and high molecular weight (HMW) compounds were degraded using the developed systems. However, HMW compounds were more affected. The experimental results revealed that treatment at high power level is not always a proper approach for large reduction of PAH compounds. While treatment at higher frequencies and lower power can be a suitable alternative to enhance the PAHs removal rate and the system energy efficiency and reduce losses. Therefore, a dual mode ultrasound system with adjustable operating frequency and power is a promising approach for the treatment of industrial wastewater containing toxic PAH compounds.
Article
Studies on the degradation of organic pollutants (phenolic, tannins etc.,) present in the wastewater released from tannery industry have been carried out in this work. The combined effect of cavitation and magnetic stirring with the advanced oxidation processes (AOPs) has been compared. The different parameters that affect the chemical oxidation process of the tannery wastewater, like pH, ultrasound irradiation time and dosage of hydrogen peroxide (H2O2) were studied. The samples were treated by two different approaches by varying these parameters. In the first approach, wastewater was treated in the presence of cavitation using ultrasound probe sonicator and in the second approach in the presence of magnetic stirring using magnetic stirrer was used. In both the cases, the suspended total organic carbon (TOC) was measured before and after varying the parameters to ensure the destruction of organic pollutants present in the wastewater sample. The optimum conditions obtained with ultrasonic cavitation was further used in hydrodynamic cavitation set-up in order to increase the efficiency. The experimental results show that the combination of cavitation and H2O2gives a higher reduction in suspended TOC values of tannery wastewater than with addition of only hydrogen peroxide (H2O2).
Article
Coke making process is strictly connected with formation of coke oven wastewater, highly loaded and contaminated stream, proper treatment and utilization of which requires sophisticated methods and technologies. This wastewater is defined as a mixture of technological streams, which are formed during coke oven gas cleaning and coal-derivatives production, and sanitary wastewater formed at coke oven plant. Due to the composition and specificity of contaminants present in coke oven wastewater, its proper treatment requires the involvement of physical, chemical and biological methods, which are often proceeded with additional polishing. In dependence on its further use (deposition to environment or wet quenching of coke) different types of contaminants are found to be priority substances, removal of which during the stream treatment is especially important. In the article, a literature review on coke production, coke oven wastewater formation, its parameters, applied technologies of treatment and utilization methods is presented. The special attention was given to the applied treatment techniques, which were found to be the key factor in further stream utilization. Additionally, issues related with nowadays used systems were pointed out. Article is available online at: http://tchie.uni.opole.pl/PECO17_1/PECO_2017_1_p1.pdf NOTE: in text, capacity of coke production should be in Tg instead of Gg.
Article
This study provides a comparison between classic and modified (i.e., ultrasound) Fenton process on the industrial textile wastewater. For this purpose, the classic, and ultrasound Fenton process were investigated and compared using the following parameters: pH of solution, amount of ferrous ion (Fe(II)), and hydrogen peroxide as well as reaction time. With these parameters, degrading organic compounds (i.e., decolorization percentage) was calculated. The best decolorization percentage (95% for Pt-Co) was found using 0.10 g L⁻¹ of Fe(II), and 2.20 g L⁻¹ of H2O2 for 90 min at pH 3 for classic Fenton process. Similar experiments were carried out using 35 kHz ultrasonic irradiation, and the best decolorization percentage (99% for Pt-Co) was obtained via 0.05 g L⁻¹ of Fe (II) and 1.65 g L⁻¹ H2O2 for 60 min at pH 3 for ultrasound Fenton process. The results showed that decolorization increased with decreasing amount of chemical for the ultrasound Fenton process. Additionally, the contact time was decreased by comparing performance with classic Fenton process. In light of these results, the ultrasound Fenton process can be used for decolorization of textile wastewater to save reaction time and chemical costs. Also, the decolorized water (e.g., treated water) may be reused in the plant for washing the textile materials after applying ion exchange process.
Presentation
The presentation gives a brief introduction to coke production, coke oven wastewater formation, main contaminants and current methods of treatment as well as it shows the main assumptions of INNOWATREAT project.
Article
In this study, treatment of an antibiotic compound amoxicillin by medium-high frequency ultrasonic irradiation and/or ozonation has been studied. Ultrasonic irradiation process was carried out in a batch reactor for aqueous amoxicillin solutions at three different frequencies (575, 861 and 1141 kHz). The applied ultrasonic power was 75 W and the diffused power was calculated as 14.6 W/L. The highest removal was achieved at 575 kHz ultrasonic frequency (>99%) with the highest pseudo first order reaction rate constant 0.04 min⁻¹ at pH 10 but the mineralization achieved was around 10%. Presence of alkalinity and humic acid species had negative effect on the removal efficiency (50% decrease). To improve the poor outcomes, ozonation had been applied with or without ultrasound. Ozone removed the amoxicillin at a rate 50 times faster than ultrasound. Moreover, due to the synergistic effect, coupling of ozone and ultrasound gave rise to rate constant of 2.5 min⁻¹ (625 times higher than ultrasound). In the processes where ozone was used, humic acid did not show any significant effect because the rate constant was so high that ozone has easily overcome the scavenging effects of natural water constituents. Furthermore, the intermediate compounds, after the incomplete oxidation mechanisms, has been analyzed to reveal the possible degradation pathways of amoxicillin through ultrasonic irradiation and ozonation applications. The outcomes of the intermediate compounds experiments and the toxicity was investigated to give a clear explanation about the safety of the resulting solution. The relevance of all the results concluded that hybrid advanced oxidation system was the best option for amoxicillin removal.
Article
The use of hybrid Advanced Oxidation Processes (AOPs) for the removal of pollutants from industrial effluents has been extensively studied in recent literature. The aim of this study is to compare the performance of the photo, Fenton, photo-Fenton and ozone-photo-Fenton processes in terms of color removal and chemical oxygen demand (COD) removal of distillery industrial effluent together with the associated electrical energy per order. It was observed from the experimental results that the O3/UV/Fe2 +/H2O2 process yielded a 100% color and 95.50% COD removals with electrical energy per order of 0.015 kW·h/m³ compared to all other combinations of the AOPs. The effects of various operating parameters such as H2O2 and Fe2 + concentration, effluent pH, COD concentration and UV power on the removal of color, COD and electrical energy per order for the ozone-photo-Fenton process was critically studied and reported. The color and COD removals were analyzed using a UV/Vis Spectrometer and closed reflux method.
Article
TiO2/Montmorillonite (TiO2/MMT) nanocomposite as sonocatalyst was produced by immobilizing synthesized TiO2 on the surface of montmorillonite. The characteristics of produced nanocomposite were investigated using XRD, XRF, FTIR, TEM, SEM, EDX, UV–vis DRS and nitrogen adsorption-desorption analyses. The synthesized TiO2 and TiO2/MMT samples were applied as catalysts for sonocatalytic degradation of ciprofloxacin (CIP). The performance of the TiO2/MMT was greater than pure TiO2 sample in treatment of CIP solution. The degradation efficiency of the CIP by sonocatalytic process was affected by solution pH, catalyst dosage, initial CIP concentrations and ultrasonic power. Degradation efficiency of 65.01% was obtained at the pH of 6, catalyst dosage of 0.2 g L⁻¹, initial CIP concentration of 10 mg L⁻¹ and ultrasonic power of 650 W L⁻¹. It was observed that the presence of inorganic and organic scavengers suppressed the performance of sonocatalytic process. The stability of the nanocomposite was studied in several successive experiments, and the degradation efficiency declined only 61.48% after 4 repeated experiments. The main degradation by-products were recognized by GC–MS method to propose the possible sonocatalytic mechanism for the degradation of CIP.
Article
In this study, the removal of color and COD from landfill leachate, together with the electrical energy per order by the ozonation (O3), sonication (US), O3/H2O2, US/H2O2, O3/Fe²⁺/H2O2, US/Fe²⁺/H2O2 and O3/US/Fe²⁺/H2O2 processes was studied. The experimental results indicated that the color removal, COD removal and electrical energy per order from the landfill leachate were 100%, 95%, and 1.20 kW h/m³, respectively, at the optimum operating conditions. The obtained values were much higher than that obtained in the O3 and US based advanced oxidation processes. The effects of various experimental parameters such as Fe²⁺ concentration, H2O2 concentration, solution pH, COD concentration, ozone production and sonication power were studied to identify the optimum conditions leading to maximum removal of color and COD with minimum electrical energy per order by the O3/US/Fe²⁺/H2O2 process. The synergy index between the O3 and US/Fe²⁺/H2O2 processes was studied and reported. The results indicated that the combination of O3 and US based advanced oxidation processes could effectively treat the industrial effluents and wastewater.
Article
Wastewater generated from coke oven industries contains highly toxic organic and inorganic compounds. In the present study, biological reactors were integrated in sequence of anaerobic-aerobic-anoxic and tested with real coke oven wastewater obtained from a Steel Plant located in India. Among several pretreatment methods, coagulation of raw CWW was found to be effective.COD removal efficiency of 78.5% was achieved by the integrated bioreactor system after coagulation of CWW with 1000 mg/L of alum. The effluent COD, NH4-N and TCN concentration from the integrated bioreactors was 420, 152 and 20 mg/L, respectively. It was observed that 420 mg/L of COD present in the effluent after integrated bio treatment was degraded in less than 4 h to minimum COD concentration of 94 mg/L using UV-TiO2photocatalysis. In absence of photocatalyst (TiO2), there was no COD reduction from the bio treated effluent. Similarly, there was insignificant reduction in COD from the raw CWW using photocatalysis without biological treatment. Considerable COD reduction (78.5%) was observed only in the wastewater subjected to integrated biological system. The overall COD removal efficiency of the combined treatment system was found to be 96.2%, which resulted in an effluent COD concentration less than 94 mg/L.
Article
The investigations of the ultrasonic decomposition of NH3‐N and organic compounds (i.e., CODCr) in coke plant wastewater are presented in this work. The process parameters were controlled with respect to the presence (or absence) of air atmosphere, initial pH value, initial concentration, and ultrasonic power density in the process of ultrasonic decomposition. It is noted that the ultrasonic removal efficiencies for both the NH3‐N and the CODCr were increased in the presence of the air atmosphere and significantly affected by the initial pH value. The removal efficiencies increased with increasing the ultrasonic power density while they decreased with increasing the initial concentration. The effects of n‐butyl alcohol as an effective OH radical scavenger on the removal efficiencies indicates that the ultrasonic decomposition of the NH3‐N was carried out mainly via the mechanism of thermal decomposition in cavitation bubbles or in the interfacial region, whereas the ultrasonic decomposition of the CODCr mainly resulted from the reactions with OH radicals in the bulk solution. The GC/MS analysis indicates that most of the organic compounds in the wastewater were effectively destroyed by ultrasound.
Article
The aim of this study was to determine the most efficient method of coke wastewater treatment. This research examined two processes - advanced oxidation with Fenton and photo-Fenton reaction. It was observed that the use of ultraviolet radiation with Fenton process had a better result in removal of impurities.