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An Exploration about the Interaction of Mild Steel with Hydrochloric Acid in the Presence of N-(Benzo[d] Thiazole-2-yl)-1-Phenylethan-1-Imines

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Cost effective inhibition of mild steel corrosion employing eco-friendly materials is a high priority subject for the industries, these days. Therefore, in this work, a series of N-(benzo[d]thiazole-2-yl)-1-phenylethan-1-imines(BTPEI, BTCPEI, BTTEI and, BTPIA)for mild steel protection in 1 M HCl were explored by adopting methods like gravimetric, adsorption isotherms, and the electrochemical methods, for example, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarisation. Different spectral characterization such as FTIR and 1H NMR were used to confirm the synthesized derivatives. The experimental results affirmed that all the inhibitors are proven to be very efficient for combating corrosion for mild steel in acidic media. The determined thermodynamic and activation parameters were used to provide a further understanding of the mechanism of inhibitive activity. The computed Gibbs free energy values suggested strong chemical interaction of inhibitors with the mild steel surface, thereby supporting chemisorption. Potentiodynamic polarization data explained the mixed type nature of all the inhibitors. Impedance measurements point out that protective film deposits on the mild steel in the presence of the inhibitors. Studies like scanning electron microscope (SEM) with electron dispersive X-ray spectroscopy (EDS), atomic force microscopy (AFM) and x-ray photoelectron spectroscopy (XPS) further supported the adsorption inhibitive mechanism. The theoretical findings such as density functional theory (DFT), Fukui indices and molecular dynamics (MD) provided good agreement with different experimental techniques.
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C: Surfaces, Interfaces, Porous Materials, and Catalysis
An Exploration about the Interaction of Mild Steel with Hydrochloric Acid
in the Presence of N-(Benzo[d] Thiazole-2-yl)-1-Phenylethan-1-Imines
Bhawna Chugh, Ashish Kumar Singh, Sanjeeve Thakur, Balaram Pani,
Ajit Kumar Pandey, Hassane Lgaz, Ill-Min Chung, and Eno E. Ebenso
J. Phys. Chem. C, Just Accepted Manuscript • Publication Date (Web): 19 Aug 2019
Downloaded from pubs.acs.org on August 19, 2019
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1
An Exploration about the Interaction of Mild Steel with Hydrochloric Acid in
the Presence of N-(Benzo[d] Thiazole-2-yl)-1-Phenylethan-1-Imines
Bhawna Chugha, , Ashish Kumar Singhb, *, , Sanjeeve Thakura, Balaram Panic, Ajit Kumar
Pandeya, Hassane Lgazd, *, Ill-Min Chungd, *, Eno E. Ebensoe
aDepartment of Chemistry, Netaji Subhas University of Technology (formerly Netaji Subhas
Institute of Technology), New Delhi-110078, India
bDepartment of Applied Science, Bharati Vidyapeeth College of Engineering, New Delhi-110063,
India
cDepartment of Chemistry, Bhaskaracharya College of Applied Science, University of Delhi, New
Delhi-110078, India
dDepartment of Crop Science, College of Sanghur Life Science, Konkuk University, Seoul 05029,
South Korea
eMaterial Science Innovation & Modelling (MaSIM) Research Focus Area, Faculty of Natural and
Agricultural Sciences, North-West University, Private Bag X2046, Mmabatho 2735, South Africa
First author
*Corresponding author
Email: ashish.singh.rs.apc@itbhu.ac.in
hlgaz@konkuk.ac.kr
imcim@konkuk.ac.kr
Tel: +91-9560285447
Abstract
Cost effective inhibition of mild steel corrosion employing eco-friendly materials is a
high priority subject for the industries, these days. Therefore, in this work, a series of N-
(benzo[d]thiazole-2-yl)-1-phenylethan-1-imines(BTPEI, BTCPEI, BTTEI and, BTPIA)for
mild steel protection in 1M HCl were explored by adopting methods like gravimetric,
adsorption isotherms, and the electrochemical methods, for example, electrochemical
impedance spectroscopy (EIS) and potentiodynamic polarisation. Different spectral
characterization such as FTIR and 1H NMR were used to confirm the synthesized
derivatives. The experimental results affirmed that all the inhibitors are proven to be very
efficient for combating corrosion for mild steel in acidic media. The determined
thermodynamic and activation parameters were used to provide a further understanding of the
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mechanism of inhibitive activity. The computed Gibbs free energy values suggested strong
chemical interaction of inhibitors with the mild steel surface, thereby supporting
chemisorption. Potentiodynamic polarization data explained the mixed type nature of all the
inhibitors. Impedance measurements point out that protective film deposits on the mild steel
in the presence of the inhibitors. Studies like scanning electron microscope (SEM) with
electron dispersive X-ray spectroscopy (EDS), atomic force microscopy (AFM) and x-ray
photoelectron spectroscopy (XPS) further supported the adsorption inhibitive mechanism.
The theoretical findings such as density functional theory (DFT), Fukui indices and
molecular dynamics (MD) provided good agreement with different experimental techniques.
1. Introduction
The economic loss and safety concern due to the destruction in metallic structure led
corrosion scientists to study corrosion and its protection measures that contribute to the
reduction of corrosion rate. Various acids like hydrochloric acid, sulphuric acid, and
phosphoric acid are used for pickling and acidization processes by the pickling industry.
These acids used for such pickling processes may cause corrosion and damage to the material
used1, 2.
Mild steel, an alloy of iron having a very low amount of carbon, is so versatile, easy
to use and cost-effective material. The low carbon content provides good mechanical strength
and high resistance, thus it has gained huge importance in the construction industry3, 4.
However, one of the major problems with mild steel is that it is easily susceptible to
corrosion on exposure to various aggressive environments. Thus, in view of all these, there
has been a demand to search such methods that help in solving the big problem of corrosion.
From the viewpoint of cost-effectiveness and ease, the development of corrosion inhibitors is
considered primarily the major and desirable approach nowadays5, 6. A study of the literature
affirms that numerous organic inhibitors have been studied to explain the corrosion inhibitive
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action of mild steel in acidic media. Also, the development of nontoxic as well as eco-
friendly inhibitor is predominantly favoured those are less harmful to the environment. Thus,
the use of organic inhibitors especially the green inhibitors as one of the promising materials
in different types of corrosion for protecting the mild steel surface in the acidic medium has
been reported by many researchers7–9. The anti-corrosion action of organic inhibitors is due to
its ability to inhibit cathodic and/or anodic reactions taking place over the metal electrode
surface that lowers metal dissolution10. The structure of an inhibitor also provides significant
importance in the inhibition mechanism11. Presence of heteroatoms viz. O, N, S and, P
facilitates the adsorption phenomenon of the inhibitor over the metallic surface and thereby
leaving fewer surfaces for aggressive species to attack and cause corrosion12, 13. Organic
moieties like benzothiazoles have been widely known for its extensive pharmacological and
biological properties viz. anti-tubercular 14,15, anti-microbial16,17, anti-malarial18, anti-
convulsant19, analgesic20,21, anti-inflammatory22, anti-diabetic23 ,anti-tumour 24etc. The
different properties, as well as the widespread use of benzothiazoles, promote itself for
designing and synthesizing its new derivatives.
Thus, it led us to investigate the corrosion inhibition property of compounds derived from
2-amino benzothiazole. This study reports synthesis and investigation of corrosion inhibiting
action of four 2-amino benzothiazole derivatives, N-(benzo[d]thiazole-2-yl)-1-phenylethan-1-
imine (BTPEI), N-(benzo[d]thiazole-2-yl)-1-(3-chlorophenyl) ethan-1-imine (BTCPEI), N-
(benzo[d]thiazole-2-yl)-1-(m-tolyl) ethan-1-imine (BTTEI) and, N-(benzo[d]thiazole-2-
ylimino) ethyl) aniline (BTPIA), obtained from the condensation of 2-amino benzothiazole
with acetophenone, 3-chloroacetophenone, 3-methyl acetophenone and 3-amino
acetophenone, respectively. The comparison of the anti-corrosion performance of different
synthesized inhibitors was tested using various methods viz. gravimetric, electrochemical
impedance spectroscopy (EIS) and potentiodynamic polarization method. Different surface
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characterizations e.g. scanning Electron Microscopy with energy dispersive x-ray (EDX),
atomic force microscopy (AFM) and x-ray photoelectron spectroscopy (XPS) were employed
to explicate the adsorption process on the metal surface. In addition, the theoretical analyses
were also done that comprise density functional theory (DFT), Fukui indices and molecular
dynamics (MD) and it gave the similar trend of results as achieved from various experimental
methods.
2. Experimental
2.1 Materials & solutions
Mild steel(MS) strips with chemical composition(% by weight) of C(0.05),Si(0.009),
Mn(0.20), S(<0.01), P(0.012), Ni(0.0025), Cr(0.001) and Fe(remainder) were employed for
all the corrosion studies. Before any experiment, mild steel strip was primarily abraded with
emery paper of varied grades, cleaned using distilled water and degreased in acetone and then
eventually stored in desiccators for using those for further studies. The MS having
dimensions 2.5 × 2.0 × 0.064 cm3wereutilised for performing weight loss experiments and
morphological studies while the MS having 7.5 cm length and 1 × 1 cm2 exposed surface area
was utilized for undergoing electrochemical experiments.
The desired acid concentration was achieved by diluting 37% HCl (Merck, AR grade)
using distilled water. Other chemicals required like 2-aminobenzothiazole, substituted
acetophenone compounds were procured from Sigma-Aldrich and Spectrochem (India). The
stock solution was prepared in the 9:1ratio (1M HCl-ethanol) to ensure the solubility of
inhibitors and subsequently diluted to prepare different concentrations of inhibitors in the
solution of 1M HCl.
2.2 Synthesis of inhibitors
Benzothiazole derivatives viz. BTPEI, BTCPEI, BTTEI and, BTPIA were synthesized
by dissolving 1.50 g (0.01 M) of 2-amino benzothiazole in 20 ml ethanol in a round bottom
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flask and mixed with 1.20 g (0.01 M) of acetophenone, 1.35 g (0.01 M) of o-
aminoacetophenone, 1.34 g (0.01 M) of o-methylacetophenone, 1.54 g (0.01 M) of o-chloro
acetophenone prepared in ethanol (20 ml). The solution was allowed to reflux for 6 h at high
temperature using glacial acetic acid as a catalyst. Then, the final solution was left
undisturbed overnight and the precipitate was filtered out and kept for drying. Warm ethanol
was used for recrystallization of inhibitors to obtain highly purified products.
2.3 Gravimetric analysis
Gravimetric studies were conducted by weighing completely dried MS strips initially
without immersing into the solution and after immersion in 1M HCl solution with and
without varied amount ranging from 1 to 6mgL-1 of BTPEI, BTCPEI, BTTEI and, BTPIA at
temperatures ranging 308 to 338 K for 3h. The temperature was controlled using digital
thermostat (Macwin India Ltd). The Inhibition efficiency, surface coverage, and corrosion
rate were estimated by following formulas as:
(1)
o i
WL
o
% 100
w w
Ew
 
(2)
o i
o
100
w w
w
 
(3)
1
R
87.6
(mmy ) w
CAtD
where, wi is weight loss with inhibitor while w0 is the weight loss without inhibitors.
2.4 Electrochemical studies
The CHI electrochemical workstation (Model: CHI-760) was employed for carrying
out all the electrochemical measurements using a corrosion cell comprising of three electrode
assembly. Mild steel can be used as a working electrode, platinum as a counter electrode and
saturated calomel electrode (SCE) as a reference electrode. In order to maintain stable open
circuit potential (OCP), the system was left undisturbed for 30 minutes before each
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experiment. The temperature during the experiment was maintained at 308 K. The frequency
range used in EIS measurements lies within100 kHz to 0.01 Hz and has an amplitude value of
10 mV peak to peak with an AC signal at Ecorr. CHI 760c software was utilized to interpret all
the obtained data and to find out all the required parameters.
(4)
i o
p p
EIS i
p
% 100
R R
ER
 
where, and represents polarization resistance with and without inhibitors.
o
p
R
Potentiodynamic polarization plots can be obtained with the potential ranging from -
250 to +250 mV (SCE) and having a scan rate of 1mVs-1. The inhibiting potential of various
inhibitors was calculated from equation (5) as follows:
(5)
o i
corr corr
PDP o
corr
% 100
i i
Ei
 
where, and represents the corrosion current density in absence of any inhibitor and
o
corr
i
i
corr
i
presence of inhibitors respectively.
2.5 Surface characterisation
2.5.1 SEM
Surface morphological images of MS strips with and without various inhibitors in 1M
HCl were achieved by using a table top Scanning electron microscope (Model-Hitachi TM
3000), where the voltage applied was around 15 kV. For SEM analysis, MS strips were
immersed in various solutions with 6 mg L-1of all inhibitors separately for time 3 h. After an
interval of 3 h, these MS strips were taken out from the solution and further scanned.
2.5.2 EDX
The detection of elemental distribution in the film, obtained due to adsorbed
inhibitors, was investigated using electron dispersive spectroscopy (OXFORD SWIFT ED
3000) by giving voltage 15 KV.
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2.5.3 AFM
The effect of the addition of benzothiazole compounds in the solution having MS was
well understood from atomic force micrographs. Prior to the experiment, the MS samples
were prepared by dipping in 1 M HCl solutions with 6 mg L-1 of various inhibitors for time
period 3 h. This study was performed using an atomic force microscope; Model Bruker
(Dimension ICON with scan Asyst) by conducting tapping mode. Also, all the outcomes
were analyzed using Nanoscope Analysis software 8.2.
2.5.4 XPS
The X-Ray Photoelectron spectroscopy is one of the informative tools for detecting
the elemental distribution of the compounds. Multiprobe Surface Analysis instrument
(Scienta Omicron, Germany) by applying pressure of 5 × 10 -11Torr was used for detection.
The survey scan results were captured for the surface of MS coupon having dimension 1 × 1
cm2comprising of6 mg L-1BTPIA which shows maximum inhibition efficiency among all the
investigated inhibitors and further analyzed with individual reading counts vs. energy.
2.6 Theoretical study
2.6.1 Quantum chemical calculations
Quantum chemical parameters and Fukui functions were computed with module namely
DMol3 (quantum mechanical code in DFT approximation using Materials Studio Software)
25, 26. Geometry optimization and Fukui function estimations were conducted on the basis of
first-principle generalized gradient approximation (GGA) method of DFT in the method
suggested by Perdew, Burke, and Ernzerhof (PBE) 27. The COSMO implicit solvent model
was implied for performing all calculations28. Within the framework of Koopmans' theorem,
chemical reactivity descriptors can be estimated by following equations29:
(6)
HOMO
I E 
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(7)
LUMO
A E 
Where, I and A denotes the ionization potential and the electron affinity respectively, while
EHOMO and ELUMO signify highest occupied and the lowest unoccupied molecular orbitals
energies. The following equations were employed to determine the absolute electronegativity
( ) and the absolute hardness ( ):
8)
2
I A
(9)
2
I A
The fraction of transferred electrons N) was calculated from following equation1:
inh
inh
2( )
Fe
N
 
 
 
(10)
The work function (ϕ) of the Fe (110) was generally known to be 4.82 eV while the absolute
hardness of iron was estimated as 0 since I = A for bulk metals31, 32.
Yang and Mortier2 introduced the finite difference approximations from which Fukui
functions for nucleophilic and electrophilic attacks can be estimated. The dual descriptor
which is a local reactivity descriptor (LRD) proposed by Morell et al.3 were also calculated to
get more informative insights about the active sites that are favorable for nucleophilic and
electrophilic attacks. The condensed Fukui functions and the dual descriptor were estimated
on the basis of Hirschfeld Population Analysis (HPA) as follows4:
+
k k k
( +1) ( )f q N q N 
For nucleophilic attack (11)
-
k k k
( ) ( 1)f q N q N  
For electrophilic attack (12)
+
k k
(k)f f f
 
Dual descriptor (13)
where,
k
q
signifies electronic population of an atomic site within a molecule in its neutral (N),
anionic (N+1) or cationic (N-1) state.
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2.6.2 Molecular dynamic simulations
Molecular dynamics simulation (MDS) is one of the very popular probing technique
to understand the interactions on an atomic scale5. Herein, MDS was performed using the
Forcite module in the Materials studio package6. The Fe (110) plane was used as the iron
substrate layer due to its high stabilization energy and its highly packed structure7. The
solvent layer that contains water molecules (491), chlorine and hydronium ions (9) along with
an inhibitor molecule was collected with the iron layer in one simulation box
(24.82×24.82×35.69 Å3) and optimized by steepest descent and conjugated gradient
algorithms8. The COMPASS force field 9and the NVT canonical ensemble were used for all
simulations. The simulations were completed in a time step of 1 fs and simulation time of
2000 ps at 303 K, which is controlled using the Andersen algorithm10.When the system
reaches the equilibrium state, the values of interaction and the binding energies (
Binding interaction
E E 
)can be computed using subsequent equation11:
interaction total surface+solution inhibitor
( + )E E E E 
(14)
Where,
surface+solution
E
signifies the total energy possessed by Fe(110) and solution without
inhibitor molecule,
inhibitor
E
refers to the total energy of an inhibitor molecule alone while
total
E
denotes the overall energy of the full system.
3 Results & Discussion
3.1 Synthesis &Spectral analysis
The inhibitors were synthesized in reasonably good yield according to the synthetic scheme
shown in Fig. 1. The synthesized inhibitors were further characterized by different
spectroscopic techniques viz. FTIR, 1H NMR, 13C NMR and elemental analysis (CHN). The
1H NMR and 13C NMR spectra of the synthesized inhibitors are given as Fig S1& S2 in the
supporting information. The spectral data of the synthesized inhibitors are presented as:
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BTPEI
(Chemical Formula-C15H12N2S, Mol.wt-252.33); yield = 77%, M. P. = 108 oC
FT-IR (KBr, cm−1): 1641 (N=C), 1432 (NH, benzothiazole), 3394(NH stretching) and
2923(CH stretching).
1H NMR: δ 2.45 (3H, s, -CH3), 6.94-6.98 (2H, dd, J = 7.7, 7.5, 1.4 Hz, phenyl), 7.14-7.18
(2H, dd, J = 7.8, 7.4, 1.5, 0.4 Hz, benzothiazole), 7.28 (1H, dd, J = 7.4, 1.7, 1.5 Hz, phenyl),
7.30 (1H, dd, J = 8.0, 1.4, 0.5 Hz, benzothiazole), 7.44 (1H, dd, J = 7.5, 1.9, 0.5 Hz,
benzothiazole), 7.61 (2H, dd, J = 7.8, 1.6, 1.5, 0.4 Hz, phenyl).
13C- NMR (DMSO); δ (ppm):166.9(C=N); 153.2 (C-N); 131.4, 125.9, 121.3, 118.1(aromatic
and benzothiazole), 28.6 (CH3).
CHN: C (71.5%), H (4.8%) and N (11.1%)
BTPIA
(Chemical Formula-C15H13N3S, Mol.wt-267.35); yield = 81%, M. P. = 100 oC
FT-IR (KBr, cm−1): 1640 (N=C), 1448 (NH, benzothiazole), 3343 (NH stretching) and
2920(CH stretching).
1H NMR: δ 1.04(3H, s, CH3), 6.47 (1H, dd, J = 8.0, 1.2, 0.5 Hz, phenyl), 6.69-6.71 (2H,
dd, J = 7.7, 7.5, 1.2 Hz, phenyl), 6.96-6.97 (3H, 7.47 dd, J = 7.6, 1.4, 0.5 Hz, benzothiazole),
6.98 (1H, dd, J = 637.7, 1.2, 0.5 Hz, phenyl), 7.28-7.30 (1H, 7.46dd, J = 8.0, 7.5, 1.6 Hz,
benzothiazole), 7.0 (2H, dd, J = 7.7, 1.6, 0.5 Hz,-NH2).
13C- NMR (DMSO); δ (ppm): 167.0(C=N); 153.1 (C-N); 151.4, 134.6, 132.6, 131.3,
125.9, 121.3, 118.2, 117.3, 114.8(aromatic and benzothiazole), 28.3 (CH3)
CHN: C (67.4%), H (4.9%) and N (15.7%)
BTTEI
(Chemical Formula-C16H14N2S, Mol.wt-266.36); yield = 79% M.P. = 106 oC
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FTIR (KBr, cm−1): 1642 (N=C), 1443(NH, benzothiazole), 3395(NH stretching) and
2920(CH stretching).
1H NMR: δ 1.00-1.02(6H, m, 2-CH3), 6.94 (1H, dd, J = 7.4, 1.5, 0.4 Hz, phenyl), 6.94-7.18
(3H,dd, J = 8.0, 7.8, 1.6 Hz, benzothiazole), 7.28-7.30 (1H, td, J = 7.4, 1.6 Hz,
benzothiazole), 7.42-7.52 (2H, 7.89 dd, J = 8.0, 1.9, 0.5 Hz, phenyl), 8.12 (1H, dd, J = 8.0,
1.6, 0.5 Hz, phenyl).
13C- NMR (DMSO); δ (ppm): 167.0(C=N); 153.2 (C-N); 131.4, 125.9, 121.3, 118.2
(aromatic and benzothiazole), 32.2 (CH3; CH3-C=N), 20.4 (CH3 attached to benzene ring)
CHN: C (72.1%), H (5.3%) and N (10.5%)
BTCPEI
(Chemical Formula-C15H11ClN2S, Mol.wt-286.78); yield = 84%, M.P. = 105 oC
FTIR (KBr, cm−1): 1642 (N=C), 1443(NH, benzothiazole), 3394(NH stretching) and 3055
(CH stretching).
1H NMR: δ 1.02 (3H, s, -CH3), 6.95 (2H, dd, J = 7.7, 7.6, 1.6 Hz, 2-CH, phenyl), 6.97 (1H,
dd, J = 8.0, 7.4, 1.6 Hz, -CH, phenyl), 7.15-7.19 (2H, dd, J = 8.0, 1.1, 0.5 Hz, 2-
CH,benzothiazole), 7.28-7.30 (2H, dd, J = 8.0, 1.6, 0.5 Hz, 2-CH,benzothiazole), 7.69 (1H,
dd, J = 7.7, 1.6, 0.5 Hz, -CH, phenyl).
13C- NMR (DMSO); δ (ppm): 167.0(C=N); 152.8 (C-N); 131.2, 126.0, 121.4, 118.1(aromatic
and benzothiazole); 31.1 (CH3)
CHN: C (62.8%), H (3.9%) and N (9.76%)
3.2 Weight loss study
3.2.1 Effect of Inhibitor concentration
A gradual decrease in the mild steel weight loss was noticed on increasing the amount
of inhibitors at 308 K. Subsequently, inhibition efficiency is increased due to more adsorption
and surface coverage12. This interpreted that the inhibitors BTPEI, BTCPEI, BTTEI and,
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BTPIA offer potential anticorrosion effect for mild steel in 1 M HCl at concentration 6 mgL-
1. The best performance of BTPIA could be explained on the basis of inclusion of the electron
releasing free amino group. The corrosion rate trend attained was in the order of
BTCPEI>BTPEI > BTTEI > BTPIA as depicted in Fig.2a.
3.2.2 Comparative findings for potential of corrosion inhibition
The corrosion mitigating potential of the inhibitors, BTPEI, BTCPEI, BTTEI and,
BTPIA were further compared with anti-corrosion potential of some earlier studied thiazole
derivatives in different medium43-46.The comparative data has been provided in Table 1. The
concentrations of the different inhibitors used in this study were in the range of 1-6 mg L-1
while other thiazole derivatives studied earlier were used in the range of 50-455.53 mg L-1.
The concentrations used in this study were significantly low than that of reported thiazole
derivatives. The maximum corrosion inhibiting potential associated with BTPIA could be
related to the presence of electron releasing –NH2 group attached to benzene nucleus making
protonation stable and facilitated the charge transfer process.
3.2.3 Adsorption isotherm
The adsorption of inhibitors could be better understood by different adsorption
isotherms, i.e. Frumkin, Freundlich, Temkin, Langmuir isotherm137. Each one of these
isotherms was tried and it was affirmed that among all, Langmuir adsorption isotherm was
best fitted. The condition of the Langmuir isotherm is given as follows:
(15)
inh inh
ads
1
CC
K
 
where, θ denotes surface coverage, Cinh as the concentration of inhibitor and Kads for the
equilibrium constant of adsorption-desorption process. The graph obtained by plotting Cinh/θ
vs. Cinh is shown in Fig. 2b. The intercept obtained from this graph can be used from the
determination of values of Gibb’s free energy according to the equation described below:
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(16)
o
ads ads
ln(55.5 )G RT K  
where, 55.5 is basically the concentration of water and describes the adsorption constant.
ads
K
Also, Table 1 presents the estimation of value the of adsorption constant and free energy of
adsorption that predicts the spontaneity of the adsorption process. The values of
o
ads
G
o
ads
G
< 20 kJ mol-1 imply complete electrostatic association while those with > 40 kJ mol-1
represents chemical interaction48-50. So, the present investigation involves the estimations of
which were found in the range - 40.9 to – 43.3 kJ mol-1which recommended the
o
ads
G
association of all the inhibitors with the mild steel surface via chemisorption.
The dimensionless separation factor, (An important parameter to discuss the nature
L
R
of adsorption) could be calculated using the value of adsorption constant ( ) as per
ads
K
equation (17) as:
(17)
L
ads inh
1
1
RK C
The value of decides adsorption process. The values of RL in the range 0 <RL< 1, RL>1
L
R
and RL=0 are the criteria for favourable, unfavourable and irreversible adsorption process,
respectively51.The values of RL for all the studied compounds were evaluated and found
below than 1 (listed in Table1 ) which indicated favourable adsorption of inhibitors at all
concentrations on the mild steel surface. Moreover, reduction in the RL values with
enhancement in inhibitor’s amount might have resulted from chemisorption, which is also
obvious from the evaluated values.
o
ads
G
3.2.3 Thermodynamic activation parameters
The corrosion of mild steel is affected by variation in temperature explained by
applying Arrhenius and transition state relations, i.e. 18 and 19 as described below:
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(18)
a
R
log log
2.303RT
E
C
 
(19)
* *
R
RT exp exp
Nh R RT
S H
C  
 
 
 
where, is the Activation energy, is pre-exponential factor, is universal gas constant, T
R
is absolute temperature, CR indicates corrosion rate, entropy of activation and is
*
S
*
H
enthalpy of activation, is Avogadro number and is Planck’s constant
N
H
All the thermodynamic and activation parameters for MS coupon in 1M HCl in the
absence and presence of various inhibitors were determined by plotting log CR vs. 1/T and
logCR/T vs. 1/T as shown in Fig.2c-d. All the desired parameters obtained from the curves are
given in Table 2. The activation energy value, is lower for inhibited solutions with
different inhibitors i.e. 30.1kJ mol-1 for BTPEI, 22.4kJ mol-1 for BTPIA, 25.5 kJ mol-1
BTTEI, 27.1 kJ mol-1 for BTCPEI than that for uninhibited solution (32.8 kJ mol-1). The
lower corrosion rate is favoured by higher activation energy and lower Arrhenius pre-
exponential factor (λ). In this study, the values of λ are lower for inhibited solutions as
compared to that of uninhibited solution, so, decrease in corrosion rate is determined by
Arrhenius pre-exponential factor52. The estimations of enthalpy of activation ( ) suggests
*
H
positive value for MS in presence and absence of inhibitors which refers the endothermic
nature for the formation of activated complex 14.On correlating the values of entropy of
activation ( ) for inhibited and uninhibited solutions, as recorded in Table 2, it could be
*
S
observed that the entropy of activation was decreased for inhibited solution. This might be as
a result of the decrease in disordering on going from reactant to activated complex15.
3.3 FT-IR Studies
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Recrystallized pure benzothiazole derivatives were characterized using FT-IR and
ATR mode. For ATR characterization, spectra were obtained by immersing coupons with all
inhibitors with 6 mgL-1 concentration in 1M HCl for 3h. Fig. 3 shows the IR spectra of pure
benzothiazole derivatives, i.e. BTPEI, BTCPEI, BTTEI and, BTPIA and the ATR spectra of
the MS coupons with and without different inhibitors. It could be easily visualized that some
peaks got disappeared in case of ATR mode. The (C=N) azomethine group stretching
frequency for pure BTPEI, BTCPEI, BTTEI and, BTPIA appeared at 1641, 1640, 1642, 1642
cm-1 respectively which confirmed the formation of inhibitors. On the other hand, IR-ATR
spectra show that all the peaks are shifted to lower frequency range. These observations
clearly indicated that the azomethine group of benzothiazole derivatives in BTPEI, BTCPEI,
and BTTEI and, BTPIA might be adsorbed on the metallic surface53. The peaks ascribing to
pure inhibitors are also prominent as described in ATR spectra of mild steel with adsorbed
inhibitors as shown in Fig.3 but with a slight decrease in frequency which might be due to
redistribution of electrons between metal d orbitals and inhibitor moiety.
3.4 Electrochemical measurements
3.4.1 Open circuit potential vs. time
The open circuit potential (OCP) of a material predicts its thermodynamic tendency to
be electrochemically oxidized in a corrosive medium54.The mild steel working electrode was
immersed in different aggressive HCl solutions with different concentrations of inhibitors for
30 minutes and its OCP was measured as a function of time up to 30 min before each EIS and
Tafel run. After this time, a steady-state OCP, corresponding to corrosion potential (Ecorr) of
working electrode, was obtained. Fig. 4 represents the OCP curves of MS samples in HCl
solution with different concentrations of inhibitors. Open circuit potential (OCP) changes
often helpful to predict which reaction, cathodic or anodic, is more affected. Fig. 4 shows that
the OCP of the mild steel shifted towards more negative value by the presence of inhibitors
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which confirms that the inhibitors influenced the cathodic reaction under open circuit
condition.
3.4.2 Electrochemical Impedance Spectroscopy (EIS)
Electrochemical impedance spectroscopy is considered a very useful strategy in the
corrosion field which is used to determine the corrosion rates occurring in steel/solution
interface. The fundamental of inhibition is well understood from the capacitive and resistive
behaviour of the metal surface. The Nyquist graphs of mild steel in 1 M HCl with and
without all the four inhibitors can be represented in Fig. 5a-d. In the Nyquist plots, an
imaginary impedance component (Z″) at y-axis is drawn with respect to the real impedance
component (Z′) at x-axis. Corrosion inhibition by an inhibitor could be explained using
Nyquist plots by the increase in the diameter of the semicircle, due to up gradation in
resistivity16.All the obtained EIS parameters are represented in Table 3.
The Nyquist plots attained in bare HCl solution as well as with lower concentration of
all the inhibitors consist of the high-frequency capacitive loop followed by a low-frequency
inductive loop. The EIS data obtained for the blank acid solution as well as with initial two
concentrations of studied inhibitors fit with the equivalent circuit presented as Fig 6a. The
time constant of the charge transfer process and double layer capacitance accounted for high-
frequency capacitive loop while relaxation process due to adsorbed of species viz. and
-
ads
Cl
on the working electrode surface contributed for the formation of a low-frequency
+
ads
H
inductive loop. The shape of the capacitive loop looks depressed semicircle55 instead of a
perfect semicircle and this depression of the capacitive loop is due to inhomogeneity of
electrode surface. The regular increase in the value of n which measures surface
heterogeneity suggests the increase in homogeneity of the surface due to adsorption of
inhibitors.
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The equivalent circuit presented as Fig 6a consists of double layer capacitance (Cdl)
and charge transfer resistance (Rct) arranged to parallel with each other which is subsequently
connected in series with a parallel combination of inductance (L) and resistance due to
inductance (RL). The presence of inductance (L) with initial two concentrations, i.e. 1 & 2 mg
L-1of the inhibitors confirms the continuous dissolution of mild steel via charge transfer
phenomenon which is confirmed from the achieved inhibition efficiency values (given in
Table 3) of the inhibitors at their lower concentrations. Also, an enhancement in charge
transfer resistance values is seen with the addition of inhibitor, thus suggesting effective
resistance for corrosion.
The relation of CPE magnitude (Y0) is related to impedance as given in following equation:
(20)
CPE n
0
1
( )
ZY j
where, ω denotes angular frequency and j and n are imaginary number and phase shift that
describes deviation from ideal capacitance behaviour due to roughness and inhomogeneity of
the metal surface. CPE explains different components in the circuit on the basis of n values.
i.e., resistance (n = 0, A = R), capacitance (n=1, A = C), inductance (n = -1, A = L) or
Warburg impedance (n = 0.5, A).More value of exponent n implies smoothness and high
surface homogeneity, whereas smaller value of n suggests surface porosity that permits ions
or solvent17.
Double layer capacitance values are computed by using the followingequation:
(21)
1
1 n n
dl 0 ct
( )C Y R
The values of Rct and Cdl obtained for different concentrations of inhibitors trend opposite to
each other which is associated with the fact that inhibitors adsorbed more effectively with
their increasing concentrations. Similar results were obtained by other researchers57.
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However, the EIS data obtained with higher concentrations of inhibitors (4 & 6 mg L-
1) were not accurately fitted with the equivalent circuit represented in Fig 6a. In order to
attain more appropriate fit for all these experimental data, another equivalent circuit (given as
Fig. 6b) was used. This circuit comprises of charge transfer resistance (Rct) and double layer
capacitance, (capacitance at higher frequency) which are arranged in series to a parallel
combination of Rf (resistance due to adsorbed inhibitor’s film) and Ca(capacitance due to
adsorption of inhibitor’s film). The ideal fitting of EIS data with the proposed equivalent
circuits is shown in Fig. 6c-d (Nyquist plot of mild steel with 1 mg L-1 and 6 mg L-1 of
BTPIA). Inhibition efficiency trend was same as that obtained from gravimetric
measurements i.e. BTCPEI< BTPEI < BTTEI < BTPIA. The maximum inhibition efficiency
of BTPIA could be attributed due to free amino group.
Fig. 7a-ddepictsBode-phase graphs for both uninhibited as well as inhibited solutions.
Bode plots are the graphs plotted between impedance │Z│and log of frequency while phase
vs. log of frequency. These are frequency dependent plots which provide information related
to behaviour of the protective film formed on the electrode as a result of inhibitor adsorption.
The deviation of maxima of phase angle from ideal 90o could be explained on the basis of
frequency dispersion or inhomogeneous surface that might be as a result of surface roughness
and porous layer obtained because of adsorption of the inhibitors. Therefore, it could be seen
that the more impedance value describes the difficulty in the electrode reaction while the
more negative value of phase angle suggested a smoother surface that implies effective
adsorption of inhibitors over the surface of mild steel18.
3.4.3 Potentiodynamic Polarisation study
Fig. 8a-d illustrates the potentiodynamic polarisation curves for the mild steel in absence
and presence of varying concentration of all inhibitors. All the related corrosion parameters
were determined using the extrapolation of Tafel plots such as corrosion current density
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(icorr), corrosion potential (Ecorr), cathodic slope (
c) and anodic slopes ((
a) and
corresponding inhibition efficiency (EPDP) values obtained using equation 5 and are tabulated
in Table 4.It could be seen from the data that corrosion current density (icorr) values are
decreased for inhibited system and subsequently with the increase in the inhibitor
concentration for each inhibitor. It suggested that the inhibitor results in reduction of anodic
dissolution of mild steel and also it promotes the retardation of the hydrogen evolution
mechanism.
This result is due to the adsorption of inhibitor molecules on the active sites of metal
surface19.Moreover, there is no significant change in values of inhibited system with
corr
E
reference to blank and maximum displacement in value was< 85 mV suggesting these
corr
E
benzothiazole compounds as mixed type inhibitors20,21.The Table 4 shows that the inhibitors,
BTCPEI, BTPEI, BTTEI and BTPIA markedly affected both cathodic as well as anodic
reactions as more pronounced change was observed in the values of βc compared to that of βa.
This finding suggested that all the inhibitors are mixed type, predominantly cathodic
inhibitors61.
All the cathodic polarization curves resulted in to parallel Tafel lines which confirmed
the activation controlled hydrogen evolution reaction. Anodic polarization curves with 6 mg
L-1 BTCPEI, 4 & 6 mg L-1 of BTPEI, 1 & 6 mg L-1 of BTTEI and 1 & 6 mg L-1 of BTPIA
showed abruptly reduction of corrosion current beyond 336, 356, 340 and 330 mV corrosion
potential. This is due to passivation of mild steel surface with that particular concentration of
inhibitor at respective corrosion potential.
3.5 Morphological studies
3.5.1SEM-EDX
The effect of the presence of inhibitors to the acid solution on morphological
appearance of mild steel can be seen by scanning electron micrographs of different mild steel
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samples immersed in acid solution in absence and presence of inhibitors. Fig. 9a (MS before
immersion in acid solution) reflects a bright and clear surface of mild steel due to corrosion
free surface. The EDX analysis however confirms the formation of oxide layer when MS gets
immersed in acid solution (Fig. 9b). The time interval between sample preparation and their
analysis is attributed to formation of oxide layer because MS samples get exposed to the
atmosphere in that time interval. Fig 9b represents surface morphology of MS coupon in 1M
HCl which has a highly corroded surface with splits and cavity because of the corrosion
process, therefore it elucidates that the MS surface is highly damaged by the corrosion
occurred due to highly corrosive medium. The interaction of mild steel with the Cl- ions
results in to formation of iron-chloride and subsequently formation of iron-oxides. However,
presence of the inhibitors prevented the MS surface from corrosion as shown by much
smoother surface of mild steel presented as Fig 9c-f.This demonstrates the formation of
defensive film of the inhibitor on the surface which prevents corrosion phenomenon.
Application of inhibitors, BTPEI, BTCPEI, BTTEI and, BTPIA, cover the MS surface
efficiently and thereby retarded the oxidation of Fe and consequently formation of iron-
chlorides and iron-oxides (Fig. 9c-f). The increased oxygen content on the inhibited mild
surface compared to bare surface is attributed to the fact that all the inhibitor molecules were
rich in oxygen. In the ,the peaks of Nitrogen and sulphur as constituents of
Fig.9c-f
benzothiazole derivatives are seen. This confirms the coordination bond of the inhibitors
BTPEI, BTCPEI, BTTEI and, BTPIA with the MS surface, thus helping in the mitigation of
corrosion.
3.5.2Atomic force microscopy (AFM)
The 3Das well as 2D images of mild steel surface obtained by atomic force
microscopy (AFM) of MS coupons in the absence and presence of the inhibitors BTPEI,
BTCPEI, BTTEI and, BTPIA is depicted in Fig 10a-f. Fig. 10ashows the surface image of
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mild steel coupon before immersing in acidic solution having average surface roughness (Rq)
value of 1158 nm while Fig. 10b presents the surface image of mild steel directly exposed to
acid solution with average surface roughness (Rq) of 32.5 nm. The effect of the addition of
inhibitors in acids on the surface morphology of mild steel surface can be seen from the
surface images of mild steel immersed in acid solution in presence of different inhibitors,
BTTEI, BTCEI, BTPEI and BTPIA (Fig. 10c-f respectively). The presence of inhibitors
prevents the mild steel surface from corrosion as the average surface roughness was found
reduced from 1158 nm of bare acid solution to 494, 303, 226 and 213 nm with BTTEI,
BTCEI, BTPEI and BTPIA respectively. The decreased surface roughness in the presence of
inhibitors attributed to their adsorption on MS surface.
3.5.1 X-ray photoelectron microscopy (XPS)
XPS analysis was used to justify the formation of the adsorbed layer of inhibitor
molecules on the mild steel surface. Due to superiority of BTPIAamong all investigated
inhibitors; XPS study was conducted to explain the adsorption of BTPIA. Fig. 11a
demonstrates the XPS survey scan spectrum which shows all the elements present on the
surface and thus, the elements C, O, N and Fe were recognized, which were inherent of the
inhibitor molecule. This provided a validation for the adsorption of inhibitor by inhibiting the
corrosion phenomenon.
The deconvoluted C 1s spectrum resulted in to three peaks as represented in Fig. 11b.
The primary peak situated at 285.1 eV could be ascribed to the C– C, C=C and C– H bonds
while the peak at 286.3 eV might be related to C=N bond in the inhibitor molecule62.The
peak around 288.6 eV might be given to C=N+, occurring most likely due to the protonation
of the =N–bond15. In Fig. 11c, the N 1s spectrum comprises of three peaks situated at 398.8
eV, 400.8 eV and 402.5 eV. The first peak at 398.8eVbasically corresponds to the
unprotonated nitrogen atoms (=N– structure) while the second peak is due to formation of N–
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Fe bond that is attributed due to the association of nitrogen in BTPIA inhibitor with the Fe in
steel surface22. The last peak at 402.5 eV is likely to be of nitrogen in the oxidized form
occurring due to protonation of nitrogen, which prompts a positive polarization of the
nitrogen atom. The deconvoluted O1s spectrum was fitted into two peaks as described in Fig.
11d. The peak located at 530.4 eV can be ascribed to O2− ion, bonded with Fe3+ in the iron
oxide i.e.Fe2O3.The peak at 532.4 eV might be attributed to OH− ion in FeOOH63.The S 2p
XPS spectra represented three peaks (Fig 11e) at 164.4 eV and 169.2 eV given as S-C bond
and S-Fe bond respectively63.The Cl 2p is deconvoluted into two peaks situated at 198.9 eV
for Cl 2p3/2 and 201.5 eV for Cl 2p1/2 which might be due to Cl- ions as a result of
aggressive environment(Fig. 11f) 64.The Fe 2p3/2 shows three peaks as illustrated in Fig. 11g.
The primary peak at 710.9 eV is ascribed to ferric oxide, for example, Fe2O3 (i.e., Fe3+ oxide)
and FeOOH (i.e., oxyhydroxide). The other peak situated at around 713.4 eV demonstrates
the presence of FeCl3 on the steel surface due to the hydrochloric corrosive medium, while
that at 725 and 727.3 eV might be due to the Fe 2p1/2 that confirms the presence of α-Fe2O3,
Fe3O4 and FeOOH64.
The results achieved from XPS investigation confirmed the adsorption of inhibitor on mild
steel surface. Particularly, the presence of the nitrogen& sulphur species on the steel surface
indicates that the benzothiazole derivative, BTPIAis effectively adsorbed on the mild steel by
physisorption as well as chemisorption, and supports other results.
3.6 Theoretical calculations
3.6.1 DFT calculations
The electronic properties of an organic compound and molecular information into its
interaction with a metal surface are important for understanding its corrosion inhibition
function and to design highly efficient corrosion inhibitors65. In this regard, DFT calculations
are performed to investigate global reactivity descriptors, which provide information
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regarding the most reactive regions in an inhibitor molecule. DFT calculations can also be
conducted to get more detailed insights into the reactivity of atomic sites in investigated
compounds by mean of Fukui functions and dual descriptors.
The optimized geometry and the distribution of the LUMO and HOMO orbitals of
four corrosion inhibitors are shown in Fig. 12 and Fig. 13. Table 5 lists all the obtained
quantum chemical parameters. It can be argued that as much as electronic properties have
their importance, there are other factors that can strongly affect the inhibitor molecule's
reactivity. There is a general consensus that an inhibitor molecule with a relatively flat
orientation can be a good corrosion inhibitor due to its ability to cover a large surface area
when it gets in contact with a metal surface66. It seems clear from Fig. 12 that BTPEI and
BTTEI have more planar molecular structures compared to other molecules i.e. BTCPEI and
BTPIA. The introduction of chlorine and –NH2 groups alter the geometry of these inhibitor
molecules.
We could investigate whether these functional groups have the same effect on the electronic
properties of inhibitors by analyzing the distribution of the HOMO and LUMO orbitals. The
isodensity in HOMO and LUMO orbitals of all compounds is dispersed over the entire
molecular structure as shown in Fig.13. The benzo-thiazole, amino-phenyl and methyl-phenyl
as well as Schiff base moieties of these compounds are all expected to be involved in donor-
acceptor interactions with the metal surface due to their high-dispersed density. An exception
can be found for the results of compound BTCPEI where its chloro-phenyl moiety seems to
be less reactive. Another interesting result that emerged from the orbital distribution is that
the amino-phenyl moiety could have a strong effect on the inhibitor reactivity since it has a
highly populated electron density. Overall, it can be assumed that the entire molecular
structure of inhibitors will be responsible for electron acceptance (the isodensity in LUMO
orbital) and the electron donation (the isodensity in HOMO orbital).
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The HOMO energy (EHOMO) corresponds to the ionization potential thus represents
the propensity of an inhibitor molecule to share an electron67. Higher HOMO energy
potentially leads to a higher electron donating ability. The LUMO energy (ELUMO), on the
other hand, corresponds to the electron affinity and it is a measure of the electron transport
level68. Lower LUMO energy means a higher electron-accepting capability of an inhibitor
molecule. In addition to HOMO and LUMO energies, the energy difference between EHOMO
and ELUMO is another important quantum chemical parameter. As per many published
studies68, 69, it is considered a crucial parameter in determining the adsorption behavior of an
inhibitor molecule. The lower E indicates that the compound has better reactivity, thus a
higher adsorption capability.
From the data in Table 5, we can see that the electron donation capability of
inhibitors, demonstrated by their EHOMO values, increases remarkably in the order of
BTCPEI< BTPEI < BTTEI < BTPIA. This trend can also be observed if we look at the ΔN
values of inhibitors. All these data are in good relevance with the experimental outcomes.
However, if we look at the values of other parameters i.e. ELUMO and ΔE values, it can be
seen that they do not match the same trend. However, the difference is not significant, and it
might not alter the experimental performances. This similarity appears very clear when
comparing the electron density distribution that appears in LUMO and HOMO orbitals of
inhibitors.
In acidic medium, the presence of heteroatoms with a number of lone pairs in
inhibitor molecules suggests a high propensity for protonation at the heteroatom centers.
Therefore, correlations between global reactivity descriptors in protonated forms and
inhibitor performances could help explain the nature of inhibitor-iron interactions. The most
favorable active centre for protonation was chosen based on Mulliken atomic charges70. It
was found that, in all inhibitor molecules, the nitrogen atom N (10) has the highest negative
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charge, thus it is the most probable one for protonation. This was also confirmed by XPS
analysis. Quantum chemical descriptors for protonated forms of inhibitor molecules are listed
in Table 5while the optimized molecular structure and HOMO and LUMO orbitals
distribution are given as Fig S6 & S7 in supporting information. Interestingly, similar trends
were observed in HOMO energy and ΔN values. This indicates that the electron donating
power of protonated inhibitor molecules is also playing an important role in the adsorption
process. Further inspection of data in Table 5 revealed that the electron donating capacity of
protonated inhibitor molecules is significantly higher than that of neutral molecules. Notably,
ΔN values are positive, like in the case of neutral forms. These results suggest that the
electron donating capacity of tested molecules would increase the interaction between
inhibitor molecules and iron atoms leading to effective protection of the iron surface. It is
important to note that the protonation of inhibitor molecules makes the LUMO energy values
higher, thus protonated forms of investigated molecules would have a less electron accepting
capacity. Like in the case of neutral forms, no correlation was found between experimental
inhibition efficiency on one side and LUMO energy and E values on the other side. The
results discussed here strengthen the idea that the chemisorption of inhibitors onto the steel
surface was the predominant process.
It seems from these results that the reactivity of inhibitor molecules increases as the
electron donating power increases. Functional groups with high electron donating effect can
significantly alter the dual interactions between the lone pair-electron/π-electrons of
heteroatoms and vacant d-orbitals/unpaired electrons of iron atoms. It is important to note
here that despite the well-known importance of these theoretical data, in some cases, they are
insufficient to provide accurate insights about the inhibitor's performance and fail to provide
a precise correlation when very small changes in the inhibitor molecules are present. To get
more information about reactivity of inhibitors, we performed a local reactivity analysis of
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inhibitor molecules and also the simulation of inhibitor-metal interactions by mean of
molecular dynamics simulations aiming to get profound insights on the reactivity of present
compounds.
3.6.2 Local reactivity: Fukui Functions
Fukui functions are certainly most extensively employed for the prophecy of local
chemical reactivity of corrosion inhibitors71. Hence, it has been an important subject of
research since this knowledge provides precise information on the corresponding
electrophilic and nucleophilic behavior of inhibitor molecules72. Atomic sites with maximum
values of and represent susceptible sites for nucleophilic and electrophilic attack,
k
f
k
f
respectively71. The dual descriptor is an important way to develop more informative
descriptor that can explain the nucleophilic and electrophilic attack well. An atomic site with
a positive dual descriptor means that it is prone for nucleophilic attack while the negative
dual descriptor indicates the propensity for electrophilic attack. The condensed Fukui
functions and the dual descriptor of four compounds are calculated and given in Table 6. The
benzothiazole and the Schiff base moieties that have a several number of potential adsorption
sites are expected to be the primary contributors to donor-acceptor interactions. However, to
further evaluate the reactive sites distribution, it would be important to investigate the
reactivity of these compounds taking into account the impact of functional groups. The data
in Table 6 indicate that BTPEI and BTTEI have a similar distribution of reactive sites. In
addition, all the reactive sites in these compounds have almost an equal strength in term of
electrophilic and nucleophilic power. Another fact that arises from Fukui function results is
that the benzo-thiophene and the Schiff base are the most susceptible moieties for
electrophilic attack. We can also see that except amino-phenyl in BTPIA, the substituted
phenyl in other compounds has a nucleophilic character. This impact results in a widespread
distribution of reactive sites throughout the whole molecular skeleton of BTPIA, which is
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probably the main origin of the higher inhibition efficiency of BTPIA. Further inspection of
the outcomes illustrated that the nitrogen atom of the Schiff base moiety in BTPEI compound
has an electrophilic character whereas it has a nucleophilic character in other compounds,
which is probably the reason why its electron donation power is higher than BTCPEI. On the
other hand, it seems that the BTCPEI compound has a significantly higher adsorption
capacity whereas its experimental performance is less than other compounds. A possible
explanation of this result is that its geometry when it gets in contact with the iron surface
could have a non-planar orientation, which is unfavorable for corrosion inhibition.
3.6.3 MD simulations
As demonstrated above, although quantum chemical calculations are useful in
investigating electronic properties of an inhibitor molecule, it is difficult to provide a good
assessment of inhibitor adsorption on metal surface since the metal surface and the solvent
are not considered in these calculations. In this perspective, it is critical to understand how
inhibitor molecules interact with the metal surface in presence of all the active species (like
H2O, H3O+, Cl). Such insights can be obtained from MDS, which were emerged as a
powerful modeling approach to explain the plausible mechanism of corrosion inhibition73, 74.
The main purpose of adding the corrosive species is to mimic the real corrosion process as
accurately as possible. Fig. 14 and Fig. 15 represent, respectively, the obtained optimized
adsorption configurations of neutral and protonated inhibitor molecules on Fe (110) surface.
Interestingly, in both cases, i.e. neutral and protonated forms, BTPEI, BTTEI and BTPIA
molecules have a similar adsorption profile with varying adsorption intensity based on the
electronic properties of each molecule. A flat, almost parallel adsorption of these molecules
on iron surface was obtained. In contrast, the compound BTCPEI has a different adsorption
profile. Its benzothiazole moiety adsorbed parallel on Fe(110) surface while the substituted
phenyl oriented towards the solvent layer.
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In the case of organic corrosion inhibitors, parallel or flat orientation is the perfect
adsorption profile that could facilitate the donor-acceptor interactions between the lone pair-
electron/π-electrons of reactive sites in inhibitors and vacant d-orbitals electrons of iron
atoms. Such interactions lead to the development of a compact adsorption film. This is not
the case in the case of BTCPEI where its molecule has not a full flat adsorption, which
decreases its inhibition performance. This might explain well why the BTCPEI compound
has a lowest corrosion inhibition value despite its good electronic properties. Thus, it is clear
that electronic properties of an inhibitor molecule are not sufficient to get a full understanding
of its adsorption on metal surface and can lead to a wrong interpretation of experimental
results.
The presence of heteroatoms and functional groups increases adsorption substantially and
lead to competitive adsorption. The adsorption capability can be estimated from the
interaction energy of investigated inhibitors when they get in contact with the metal surface.
Interaction energies of neutral and protonated inhibitor molecules derived from MDS are
listed in Table 7. More interaction energy may infer a better adsorption between an inhibitor
molecule and an iron surface75. The same conclusions can be obtained from the binding
energy values. Inhibitors having higher binding energy exhibited significantly higher
adsorption ability76. Interestingly, all inhibitor molecules have strong interaction energy and
its increasing trend follows the experimental results. On the other hand, by comparing the
absolute value of interaction energies of neutral and protonated molecules, it appears that
there are few differences between both forms. The small decrease in interaction energy values
of protonated molecules was the result of their strong solvation energy in solvent phase,
which reduces the adsorption77.
The presence of an electron-rich moiety like benzothiazole causes much stronger
adsorption of all inhibitor molecules owing to a higher attraction between its reactive sites
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and vacant iron orbitals (or d-band holes). The observed difference in adsorption capabilities
could be explained by the electron donation power as well as by the orientation of inhibitor
molecules when they get in contact with the metal surface. It is apparent that the outcomes
from the MD simulations were found to be in good relevance with those obtained from
experimental tests. The addition of chlorine in the phenyl moiety of BTPEI, provoked
noticeable changes in its inhibitive performance whereas other functional groups i.e. methyl
and amino groups improved its corrosion inhibition efficacy.
4. Mechanism of inhibition
Experimental and theoretical studies give an overall picture of the corrosion inhibition
mechanism, and therefore the nature of inhibitor-Fe interactions. XPS results confirm the
presence of physical and chemical interactions of inhibitor molecules with the metal
surface. The presence of the Fe-N complex bond on the metal surface is an indication of
the formation of a very stable and corrosion-resistant layer, thus blocking active corrosion
sites77. The performance of tested compounds is shown to be very dependent on the
molecular structure of inhibitor molecules. Heteroatoms and functional groups possess a
large number of lone pair of electrons, which could play an important role in binding
between inhibitor molecules and iron atoms78. Furthermore, in the presence of HCl
solution, inhibitor molecules were susceptible to protonation, which is confirmed by XPS
and DFT studies. This suggests that the pre-adsorbed Cl- ions will attract the protonated
inhibitor molecules as an initial step on adsorption process79. However, in this study, the
initial step is relatively fast and chemical interactions may be the more predominant
mechanism as demonstrated by DFT and isotherms studies. Looking deeper, it is evident
that chemisorption is the predominant adsorption mechanism, but it cannot be ruled out
that weak physisorption can take place. Chemisorption occurs through the lone pairs of
electrons of heteroatoms and conjugated double bonds. This inhibition mechanism
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involves two types of interaction, i.e. electron transfer from inhibitor’s active sites to the
vacant d orbital of the metal and back donation of electrons to the electron-deficient C=C
bonds79.
4 Conclusions
(1) All the synthesized benzothiazolecompounds; BTPEI, BTCPEI, BTTEI and, BTPIA
have shown strong anticorrosion effect on mild steel in 1M HCl media. The trend for
inhibition efficiency obeys the order BTCPEI< BTPEI < BTTEI < BTPIA obtained
from all the experimental calculations.
(2) The Gibbs free energy values suggested strong chemical interaction of inhibitors with
the MS surface, thereby supported chemisorption.
(3) Results of potentiodynamic polarization curves indicated mixed type nature of all the
inhibitors.
(4) Theoretical Quantum chemical calculations of synthesized inhibitors found strong
relevance with experimental outcomes.
(5) The XPS analysis of BTCPEI further affirmed the adsorption of inhibitor on the mild
steel surface.
Supporting Information
Figures S1-S7
Author’s Information
1. Bhawna Chugh
Email: chugh.bhawna2011@gmail.com
2. Ashish Kumar Singh
Email: ashish.singh.rs.apc@itbhu.ac.in
Orchid: 0000-0001-8076-0816
3. Sanjeeve Thakur
Email: sanjeevethakur63@yahoo.co.in
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4. Balaram Pani
Email: Balarampani63@gmail.com
5. Ajit Kumar Pandey
Email: ajitpandeyhmr@gmail.com
6. Hassane Lgaz
Email: hlgaz@konkuk.ac.kr
Orcid: 0000-0001-8506-5759
7. Ill-Min Chung
Email: imcim@konkuk.ac.kr
8. Eno E Ebenso
Email: Eno.Ebeno@nwu.ac.za
Orcid: 0000-0002-0411-9258
Acknowledgement
Author AKS is grateful to Bharati Vidyapeeth’s College of Engineering to provide
platform to carry out research work. Authors BC and AKP are thankful to NSUT for
providing facilities to carry out research work. We are also thankful to our colleagues from
respective Institution who assisted directly or indirectly for this research work.
Conflict of Interest
No conflict of interest to declare.
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Caption of Figures
Fig. 1 Scheme of Synthesis and structure of studied compounds
Fig. 2 (a) Variation of corrosion rate of mild steel in 1 M HCl solution against concentration
of different inhibitors, (b) Langmuir’s adsorption isotherm for adsorption of inhibitors, (c)
plot of log CRvs. 1/T and (d) plot of log CR/Tvs. 1/T
Fig 3 (a), (b), (c), (d) IR spectra of synthesized inhibitors BTPEI, BTCPEI, BTTEI and
BTTEI; (a̍), (b̍), (c̍) and (d̍) IR spectra of the film deposited on the MS surface due to
adsorption of BTPEI, BTCPEI, BTTEI and BTPIA
Fig. 4 The change in OCP as a function of time for mild steel in 1 M HCl in absence and
presence of different concentrations of (a) BTCPEI, (BTPEI), BTTEI and (d) BTPIA
Fig. 5 Nyquist plots of mild steel in 1 M HCl in absence and presence of different inhibitors
(a) BTCPEI, (b) BTPEI, (c) BTTEI and (d) BTPIA
Fig. 6 (a) & (b) equivalent circuits used to fit the experimental data; (c) & (d) fitting of
experimental data obtained with 1 mg L-1 and 6 mg L-1 of BTPIA with the equivalent circuits
proposed in Fig. 5 (a) & (b)
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Fig. 7 Bode-Phase angle plots of mild steel in 1 M HCl obtained with different concentrations
of inhibitors (a) BTCPEI, (b) BTPEI, (c) BTTEI and (d) BTPIA
Fig. 8 Potentiodynamic polarization curves obtained with different concentrations of
inhibitors (a) BTCPEI, (b) BTPEI, (c) BTTEI and (d) BTPIA
Fig. 9 SEM image and EDX spectra of mild steel (a) & (a̍) before immersion in HCl solution,
(b) & (b̍) after immersion in bare acid solution, (c) & (c̍) after immersion in HCl with BTPEI,
(d) & (d̍) after immersion in HCl with BTCPEI, (e) & (e̍) after immersion in HCl with BTTEI
and (f) & (f̍) after immersion in HCl with BTPIA
Fig. 10 3d atomic force micrographs and height profile images of mild steel (a) before
immersion in HCl solution, (b) after immersion in bare HCl solution, (c) after immersion in
HCl with BTTEI, (d) after immersion in HCl solution with BTPEI, (e) after immersion in
HCl solution with BTCPEI and (f) after immersion in HCl solution with BTPIA
Fig. 11 XPS spectra of mild steel surface removed after immersion in 1 M HCl solution with
6 mg L-1 of BTCPEI: (a) survey scan, (b) narrow scan spectra of C, (c) N, (d) O, (e) S, (f) Cl
and (g) Fe
Fig. 12 Optimized molecular structure of investigated compounds obtained from DFT
calculations
Fig 13 Frontier molecule orbital density distributions for investigated compounds obtained
from DFT calculations
Fig. 14 Side and top views of the final adsorption of neutralinhibitor molecules on the Fe
(110) surface in presence of solvent species
Figure 15 Side and top views of the final adsorption of protonated inhibitor molecules on the
Fe (110) surface in presence of solvent species.
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Fig. 1 Scheme of Synthesis and structure of studied compounds
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Fig. 2 (a) Variation of corrosion rate of mild steel in 1 M HCl solution against concentration of different inhibitors, (b) Langmuir’s adsorption
isotherm for adsorption of inhibitors, (c) plot of log CRvs. 1/T and (d) plot of log CR/Tvs. 1/T
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Fig 3 (a), (b), (c), (d) IR spectra of synthesized inhibitors BTPEI, BTCPEI, BTTEI and BTTEI; (a̍), (b̍), (c̍) and (d̍) IR spectra of the film
deposited on the MS surface due to adsorption of BTPEI, BTCPEI, BTTEI and BTPIA
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Fig. 4 The change in OCP as a function of time for mild steel in 1 M HCl in absence and presence of different concentrations of (a) BTCPEI,
(BTPEI), BTTEI and (d) BTPIA
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Fig. 5 Nyquist plots of mild steel in 1 M HCl in absence and presence of different inhibitors (a) BTCPEI, (b) BTPEI, (c) BTTEI and (d) BTPIA
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Fig. 6 (a) & (b) equivalent circuits used to fit the experimental data; (c) & (d) fitting of experimental data obtained with 1 mg L-1 and 6 mg L-1 of
BTPIA with the equivalent circuits proposed in Fig. 6 (a) & (b)
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Fig. 7 Bode-Phase angle plots of mild steel in 1 M HCl obtained with different concentrations of inhibitors (a) BTCPEI, (b) BTPEI, (c) BTTEI
and (d) BTPIA
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Fig. 8 Potentiodynamic polarization curves obtained with different concentrations of inhibitors (a) BTCPEI, (b) BTPEI, (c) BTTEI and (d)
BTPIA
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Fig. 9 SEM image and EDX spectra of mild steel (a) & (a̍) before immersion in HCl solution, (b) & (b̍) after immersion in bare acid solution, (c)
& (c̍) after immersion in HCl with BTPEI, (d) & (d̍) after immersion in HCl with BTCPEI, (e) & (e̍) after immersion in HCl with BTTEI and (f)
& (f̍) after immersion in HCl with BTPIA
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Fig. 10 3d atomic force micrographs and height profile images of mild steel (a) before immersion in HCl solution, (b) after immersion in bare
HCl solution, (c) after immersion in HCl with BTTEI, (d) after immersion in HCl solution with BTPEI, (e) after immersion in HCl solution with
BTCPEI and (f) after immersion in HCl solution with BTPIA
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Fig. 11 XPS spectra of mild steel surface removed after immersion in 1 M HCl solution with 6 mg L-1 of BTCPEI: (a) survey scan, (b) narrow
scan spectra of C, (c) N, (d) O, (e) S, (f) Cl and (g) Fe
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Fig. 12Optimized molecular structure of investigated compounds obtained from DFT calculations
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Fig 13 Frontier molecule orbital density distributions for investigated compounds obtained from DFT calculations.
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Fig. 14Side and top views of the final adsorption of neutral inhibitor molecules on the Fe (110) surface in presence of solvent species.
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Fig 15Side and top views of the final adsorption of protonated inhibitor molecules on the Fe (110) surface in presence of solvent species.
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Table 1 Inhibition efficiency comparison of the inhibitors, BTCPEI, BTPEI, BTTEI and BTPIA with some other earlier studied thiazole
derivatives
Inhibitor
Concentration of Inhibitor
(mg L-1)
Inhibition Efficiency
(%)
Reference
BTCPEI
79
BTPEI
85
BTTEI
88
BTPIA
6
90
-
A
425.50
52
B
455.53
60
C
455.53
56
D
455.53
64..2
43
ABT
300
50.2
MBT
334
67.2
44
BTA
50
67.4
MBTA
50
72.1
TBTA
50
76.4
45
2-(2-hydroxyphenyl)benzothiazole
50
92.1
2-(2, 5-dihydroxyphenyl)benzothiazole
50
51.6
(4-benzothiazole-2-yl-phenyl)-dimethyl-amine
50
96.8
46
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Table 2Activation and thermodynamic adsorption parameters for the adsorption of different inhibitors in 1 M HCl solution
Name of Inhibitor
(kJ mol-1)
a
E
λ (mg cm-2)
(kJ mol-1)
*
H
(J K-1mol-1)
*
S
(mol-1)
ads
K
(kJ mol-1)
ads
G
L
R
-
32.8
1.87 × 107
30.1
-114.7
-
-
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27.1
2.85 × 105
24.4
-149.5
1.57 × 105
40.9
0.20
BTPEI
30.1
1.30 × 106
27.5
-136.8
2.69 × 105
42.3
0.14
BTTEI
25.5
1.22 × 105
22.9
-156.5
3.24 × 105
42.7
0.11
BTPIA
22.4
2.94 × 104
19.7
-168.4
3.99 × 105
43.3
0.09
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Table 3 Electrochemical impedance parameters for mild steel in 1 M HCl in absence and presence of different concentrations of inhibitors
EIS parameters obtained after fitting the experimental data with equivalent circuit
of Fig 5a
EIS parameters obtained after fitting the experimental data with equivalent circuit of Fig
5b
Inhibitor
Cinh (mg L-1)
Rs(cm2)
Rct(cm2)
Y0(10-6-1 cm-2)
n
RL (cm2)
L (H)
Cdl(F cm-2)
EEIS %
Goodness of
fit
Rs(cm2)
Rct(cm2)
Yd(10-6-1 cm-2)
nd
Rf(cm2)
Y0(10-6-1 cm-2)
na
Ca(F cm-2)
Rp(cm2)
EEIS %
Goodness of
fit
-
-
0.8
26.5
242
0.795
4.2
18.8
65.8
-
0.114 × 10-3
-
-
-
-
-
-
-
-
1
0.7
44.2
212
0.798
8.5
10.9
64.8
40.0
0.111 × 10-3
-
-
-
-
-
-
-
-
-
-
-
2
1.1
63.3
190
0.800
10.9
8.1
63.0
58.1
0.118 × 10-3
-
-
-
-
-
-
-
-
-
-
-
4
-
-
-
-
-
-
-
-
-
0.9
91.2
160
0.805
7.6
178
0.745
16.7
96.8
72.6
0.121 × 10-3
BTCPEI
6
-
-
-
-
-
-
-
-
-
1.0
118.5
142
0.811
13.1
159
0.746
16.1
131.6
79.8
0.112 × 10-3
1
1.1
50.5
200
0.801
18.4
9.7
63.6
47.5
0.110 × 10-3
-
-
-
-
-
-
-
-
-
-
2
0.9
87.5
162
0.805
15.2
6.9
57.3
69.7
0.120 × 10-3
-
-
-
-
-
-
-
-
-
-
4
-
-
-
-
-
-
-
-
1.2
105.5
151
0.808
14.4
164
0.773
27.7
119.9
78.6
0.121 × 10-3
BTPEI
6
-
-
-
-
-
-
-
-
1.1
157.5
125
0.811
20.8
135
0.778
25.2
178.3
85.1
0.118 × 10-3
1
1.3
51.6
185
0.806
6.6
8.0
60.2
48.6
0.129 × 10-3
-
-
-
-
-
-
-
-
-
-
-
2
1.0
92.5
160
0.811
6.0
7.1
59.3
71.3
0.122 × 10-3
-
-
-
-
-
-
-
-
-
-
-
4
-
-
-
-
-
-
-
-
-
0.9
115.5
143
0.820
29.9
121
0.773
23.2
145.4
81.7
0.112 × 10-3
BTTEI
6
-
-
-
-
-
-
-
-
-
1.1
146.6
130
0.824
39.6
105
0.781
22.5
186.2
85.7
0.116 × 10-3
1
1.3
59.5
171
0.818
5.7
7.7
61.6
55.4
0.129 × 10-3
-
-
-
-
-
-
-
-
-
-
-
2
1.1
100.6
133
0.827
4.1
6.6
53.9
73.7
0.120 × 10-3
-
-
-
-
-
-
-
-
-
-
-
4
-
-
-
-
-
-
-
-
-
0.8
138.1
117
0.831
40.1
76
0.810
19.5
178.2
85.1
0.110 × 10-3
BTPIA
6
-
-
-
-
-
-
-
-
-
1.3
270.2
80
0.841
49.9
62
0.813
16.4
320.1
91.7
0.115 × 10-3
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Table 4 Potentiodynamic polarization parameters for mild steel in 1 M HCl in absence and presence of different concentrations of inhibitors
Name of Inhibitor
Inhibitor’s conc. (mg L-1)
(mV vs. SCE)
corr
E
(μA cm-2)
corr
i
(mV dec-1)
a
(mV dec-1)
c
PDP %E
-
-
458
563
77
195
-
1
468
356
90
148
36.7
2
467
314
67
212
44.2
4
458
213
63
187
61.8
BTCPEI
6
466
112
67
139
80.1
1
483
321
84
143
42.9
2
478
192
85
173
65.9
4
485
170
79
141
69.8
BTPEI
6
479
74
70
121
86.8
1
460
307
67
184
45.5
2
488
175
80
166
68.9
4
472
119
66
131
78.9
BTTEI
6
477
65
70
127
88.4
1
469
265
70
205
52.9
2
462
163
81
142
71.0
4
467
101
67
114
82.0
BTPIA
6
472
57
72
145
89.9
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Table 5Computed quantum chemical parameters for four inhibitor molecules using DFT method
Inhibitors
EHOMO
(eV)
ELUMO
(eV)
Egap
(eV)
N110
Neutral
-5.079
-2.707
2.372
0.39
BTPEI
Protonated
-2.980
-1.254
1.726
1.56
Neutral
-5.163
-2.314
2.849
0.37
BTCPEI
Protonated
-3.129
-1.323
1.806
1.43
Neutral
-5.055
-2.682
2.373
0.40
BTTEI
Protonated
-2.955
-1.252
1.703
1.59
Neutral
-4.866
-2.303
2.563
0.48
BTPIA
Protonated
-2.929
-1.22
1.709
1.60
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Table 6Fukui function and dual descriptor indices of four compounds calculated at DFT/m-GGA level
PIA
k
f
k
f
( )f k
BTTEI
k
f
k
f
( )f k
BTCPEI
k
f
k
f
( )f k
BTPEI
k
f
k
f
( )f k
C(1)
4.1
4.3
-0.2
C(1)
4.7
5.3
-0.6
C(1)
5.6
6.5
-0.9
C(1)
4.7
5.4
-0.7
C(2)
2.8
2.9
-0.1
C(2)
3
4
-1
C(2)
3.7
5.5
-1.8
C(2)
3
4.1
-1.1
C(3)
2.5
2.5
0
C(3)
2.7
3.2
-0.5
C(3)
3.2
3.6
-0.4
C(3)
2.7
3.1
-0.4
C(4)
2.3
2.2
0.1
C(4)
2.3
2.9
-0.6
C(4)
3
3.5
-0.5
C(4)
2.3
2.9
-0.6
C(5)
3.5
3.8
-0.3
C(5)
4
4.8
-0.8
C(5)
4.8
6.3
-1.5
C(5)
4
4.9
-0.9
C(6)
2.6
2.9
-0.3
C(6)
2.8
3.7
-0.9
C(6)
3.4
5
-1.6
C(6)
2.8
3.8
-1
C(7)
5.9
6.5
-0.6
C(7)
7.2
7.3
-0.1
C(7)
8.1
8.2
-0.1
C(7)
7.3
7.3
0
C(8)
4.0
3.1
0.9
C(8)
3.9
5.2
-1.3
C(8)
5
6
-1
C(8)
4.1
5.2
-1.1
S(9)
7.3
7.7
-0.4
S(9)
7.9
10.8
-2.9
S(9)
8.5
13.6
-5.1
S(9)
8.2
11
-2.8
N(10)
7.8
4.6
3.2
N(10)
6.3
6.2
0.1
N(10)
6.9
4.6
2.3
N(10)
6.3
6.4
-0.1
C(11)
9.5
3.4
6.1
C(11)
7.9
6.1
1.8
C(11)
9.4
5.3
4.1
C(11)
8.1
6
2.1
C(12)
2.5
1.3
1.2
C(12)
1.9
1.9
0
C(12)
2.5
1.6
0.9
C(12)
2
1.9
0.1
C(13)
1.6
1.7
-0.1
C(13)
2.8
2
0.8
C(13)
0.6
0.1
0.5
C(13)
2.7
2
0.7
C(14)
2.9
4.8
-1.9
C(14)
3.8
2.8
1
C(14)
1.7
1.2
0.5
C(14)
3.7
2.7
1
C(15)
2.6
3.1
-0.5
C(15)
2.8
2.2
0.6
C(15)
2
1.3
0.7
C(15)
2.7
2.1
0.6
C(16)
4.0
4.6
-0.6
C(16)
4.5
4.1
0.4
C(16)
2.2
1.5
0.7
C(16)
5.1
3.6
1.5
C(17)
2.3
3.5
-1.2
C(17)
2.2
2
0.2
C(17)
1.5
1.1
0.4
C(17)
2.8
2.2
0.6
C(18)
3.2
3.9
-0.7
C(18)
4.4
1.8
2.6
C(18)
1.7
1.1
0.6
C(18)
N(31)
3.1
7.6
-4.5
C(31)
0.8
0.6
0.2
Cl(31)
2.9
2.4
0.5
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Table 7 MD parameters for neutral and protonated compounds adsorbed on the Fe (110) surface in presence of solvent species
Neutral
Protonated
Simulation models
𝐸
interaction
(kJ/mol)
𝐸
interaction
(kJ/mol)
BTPEI
-666.04
-651.27
BTCPEI
-578.47
-569.03
BTTEI
-671.36
-663.79
BTPIA
-702.95
-695.38
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... The equation (5) can be used for the evaluation of inhibition efficacy % in case of potentiodynamic polarization. (5) Here, o corr i and i corr i represent the corrosion current density of mild steel coupons in absence and presence of inhibitors [4]. Further, Tafel plots play a key role in determination of certain parameters like corrosion potential (Ecorr), cathodic and anodic slopes (βc and βa) and corrosion current density (Icorr), etc. Vitamin B and C being corrosion combaters when added to acidic solutions accompanied an appreciable decline in corrosion current densities. ...
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In comparison to organic corrosion inhibitors, green corrosion inhibitors are in great need for mitigating corrosion of metals and alloys ascribed to their benign toxicity in addition to absence of heavy metals and toxic substances. Contemporary research conducted in this field is more focused on implementing an efficient approach towards corrosion mitigation. The present work highlights the evaluation of anti-corrosive potential of expired Vitamin B and Vitamin C over mild steel in 0.5M H2SO4. Gravimetric and electrochemical studies have been utilized as affirmatory tool for corrosion retarding ability of the synthesized derivative. Concentration increase brought a profound rise in corrosion inhibition efficiency whereas variation in temperature from 308 K-328 K retarded the protection ability of respective inhibitors whereas electrochemical studies presented depressed semi-circles in Nyquist plots and potentiodynamic values demarcated both inhibitors as mixed type. Furthermore, a comparison among the two tested vitamins has been drawn. Contact angle measurements have been involved here to confirm the inhibitors adsorption over mild steel surface. The present experimental work will provide future insights for researchers working in field of corrosion.
... Typically, it is assumed that the ionization potential is the same as the electron affinity for bulk iron, resulting in a global hardness value of zero (η Fe = 0) [59]. Lukovits [60] proposed that if ∆N is less than 3.6, the inhibitor efficiency increases as the nucleophilic character of the organic molecule towards the iron surface increases. The compounds show very similar values of transferred electrons, which means their inhibition efficiency increases in this order: BS2 < BS4 < BS8. ...
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Corrosion inhibitors are widely used as an important tool for the prevention and remediation of different materials exposed to corrosive industrial processes. Corrosion inhibitors are usually added to acid pickling solutions to reduce the deterioration of metallic materials and particularly, corrosion due to hydrochloric acid. In this work, three bis-Schiff bases (BS2, BS4 and BS8) were synthesized and characterized using spectroscopic methods, and their anti-corrosive effects on AISI 1020 carbon steel in a hydrochloric acid solution were studied using gravimetric and electrochemical techniques and quantum chemical methods. The results showed that all substances act as potential corrosion inhibitors as BS8 exhibited the highest efficiency (98%) of all methods. The compounds adsorbed on the metal surface were as per the El-Awady adsorption isotherm. Morphological aspects of the metal were observed upon applying SEM, and the theoretical results acquired from the quantum chemical calculation for molecular properties and the Fe(110) surface adsorption proved to be compatible with the experimental results.
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Due to the unique properties of steel, including its hardness, durability, and superconductivity, which make it an essential material in many industries, it lacks corrosion resistance. Herewith, two novel triazole-thione Schiff bases, namely, (E)-5-methyl-4-((thiophen-2-ylmethylene)amino)-2,4-dihydro-3H-1,2,4-triazole-3-thione (TMAT) and (E)-4-(((5-(dimethylamino)thiophen-2-yl)methylene)amino)-5-methyl-2,4-dihydro-3H-1,2,4-triazole-3-thione (DMTMAT), were synthesized and characterized. The corrosion inhibition (CI) ability of these two molecules on carbon steel in an aqueous solution of 1 M HCl as well as their interaction with its surface was studied using a number of different techniques. The results confirmed that the CI capability of these organic molecules depends on their strong adsorption on the metal surface and the formation of a protective anticorrosion film. Weight loss tests revealed that the inhibition efficiencies of TMAT and DMTMAT were 91.1 and 94.0%, respectively, at 1 × 10–3 M concentrations. The results of electrochemical impedance spectroscopy (EIS) indicated that there was a direct relationship between the inhibitor concentration and the transfer resistance. Potentiodynamic polarization (PDP) experiments have proven to be mixed-type inhibitors of C-steel in aqueous hydrochloric acid solution and follow the Langmuir adsorption isotherm model. Several thermodynamic and kinetic parameters were calculated. The negative values of the adsorption-free energy are −36.7 and −38.5 kJ/mol for TMAT and DMTMAT, respectively, confirming the spontaneity of the adsorption process. The MD simulation study’s findings show that the inhibitor molecules are nearly parallel to the metal surface. The interaction energy calculated by the MD simulation and the inhibitory trend are the same. The practical implementation is consistent with what the computer models predicted.
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The corrosion of mild steel in HCl solution remains a critical issue in various industrial applications. In the quest for effective corrosion inhibitors, 4‐(2‐Hydroxy‐3‐Methoxybenzylideneamino) antipyrine (HMBA) has emerged as a promising candidate. This study investigates the inhibitory properties of HMBA on mild steel corrosion in HCl solution through weight loss measurements, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP) techniques. The experiments spanned over various time periods, including 1, 5, 10, 24, and 48 h. The results reveal that HMBA exhibits exceptional inhibition efficiency (IE), with an impressive 94.7% inhibition rate. This outstanding performance underscores its potential as a corrosion inhibitor for mild steel in aggressive HCl environments. To elucidate the adsorption behavior of HMBA on the mild steel surface, Langmuir isotherm modeling was employed, demonstrating a strong correlation between the experimental data and the Langmuir adsorption isotherm model. Furthermore, the study employs density functional theory (DFT) to gain insight into the mechanism of HMBA inhibition. DFT calculations suggest that both physisorption and chemisorption mechanisms are involved in the interaction between HMBA and the mild steel surface. The calculated Gibbs free energy of adsorption () is found to be approximately , indicating a spontaneous and energetically favorable adsorption process. In conclusion, HMBA emerges as a highly effective corrosion inhibitor for mild steel in HCl solution, offering impressive IE over various time intervals. The combination of experimental techniques, such as WL, EIS, and PDP, along with computational insights from DFT calculations, provides an understanding of the inhibitory properties of HMBA. These findings hold great promise for the development of environmentally friendly corrosion inhibitors in industrial applications.
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For This study investigated the corrosion inhibition performance of N-methyl-2-(1-(5-methylthiophen-2yl)ethylidene)hydrazinecarbothioamide (MTET) on mild steel in hydrochloric acid (HCl) solution using weight loss and density functional theory (DFT) methods. The effects of temperature were also studied at the range of 303 to 333 K. The corrosion inhibition efficiency of MTET increased with increasing concentration and exposure time, while it decreased with increasing temperature. At the highest concentration of 0.0005 M, the inhibition efficiency reached 95.5% after 5 hours of immersion time. The Langmuir adsorption isotherm was found to describe the adsorption behavior of MTET on the mild steel surface, and the free energy value indicated that the inhibition process was both chemical and physical in nature. DFT calculations showed that the adsorption of MTET on the mild steel surface involved the formation of chemical bonds between the nitrogen and sulfur atoms of MTET and the iron atoms of mild steel. Overall, the results suggest that MTET is an effective inhibitor for mild steel corrosion in HCl solution, and the DFT calculations provide valuable insights into the underlying mechanisms of the inhibition process.
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The present study highlights the inspection of corrosion combating potential of four thiazole-derived Schiff bases; N-(6-methoxybenzo[d]thiazol-2-yl)-1-phenylmethanimine (MTPM), 1-(2-chlorophenyl)-N-(6-methoxybenzo[d]thiazol-2-yl) methanimine(CMTM), N-(6-methoxybenzo[d]thiazol-2-yl)-1-(2-methoxyphenyl) methanimine (MTMM) and N-(6-methoxybenzo[d]thiazol-2-yl)-1-(2-nitrophenyl)methanimine (MTNM) againstmild steel in 0.5 M H2SO4 with employment of gravimetric, electrochemical, and theoretical studies. The extreme inhibition efficacy of 96.3 % was recorded for MTMM at an ideal concentration of 10.50 × 10−4 M. Investigation delineates the concentration and substituent effect concerning inhibition efficiency. The inclusion of thiazole ring in synthesized structures is considered responsible for the compact protective coating formed as a result of mixed interactions during their adsorption over metal surfaces following Langmuir adsorption curves. Surface investigations; Atomic force microscopy (AFM) and Scanning electron microscopy (SEM) were involved to outline the comparative degradation of mild steel surface when subjected to synthesized inhibitors. X-ray photoelectron spectroscopy (XPS) and Electron dispersive spectroscopy (EDS) evaluated the possible presence of inhibitor’s film over mild steel surface. Theoretical examination; Density Functional Theory (DFT) and Molecular Dynamic Simulation (MD) have been acclimated additionally as supporting evidence for experimental results.
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Novel Schiff bases (SBs), namely, N1,N2-bis(2-(((E)-4-chlorobenzylidene)amino)ethyl)ethane-1,2-diamine (I), N1,N2-bis(2-(((E)-4-(dimethylamino)benzylidene)amino)ethyl)ethane-1,2-diamine (II), and N1,N′1-(ethane-1,2-diyl)bis(N2-((((Z)-4-dimethylamino)benzylidene) amino)methylethane-1,2-diamine) (III), were prepared and characterized by using elemental analysis, IR, and ¹H NMR spectroscopy. For assessing carbon steel in diverse settings, with and without inhibitors at varying concentrations, electrochemical frequency modulation (EFM), electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PP) techniques were employed. The results showed that the synthesized inhibitors effectively decreased the corrosion rate of carbon steel in acidic media and the inhibition efficiency reached up to 93% for compound III at a concentration of 250 ppm. In addition, all prepared compounds were successful as anticorrosion agents, and the inhibition mechanism followed chemisorption from the Langmuir isotherm. The data obtained from the theoretical analysis show that the efficiency of the prepared compounds was in the order III < II < I. Furthermore, quantum chemical calculations were performed to gain insight into the electronic structure of the compounds. The analysis of the highest occupied molecular orbital (HOMO) and the lowest unoccupied molecular orbital (LUMO) showed that compound III had the highest surface coverage due to its specific molecular structure and spacer. This observation agreed well with the Langmuir adsorption data.
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In this study, we synthesized a novel corrosion inhibitor derived from thiophene and conducted a comprehensive evaluation of its inhibitory properties through both experimental and theoretical approaches. Our investigation encompassed experimental assessments employing Mass loss tests and electrochemical techniques. Additionally, we performed computational studies to delve into the electronic structure and bonding characteristics of the inhibitor, aiming to elucidate its inhibitory mechanism. Our findings revealed that the synthesized inhibitor displayed remarkable inhibitory efficiency, demonstrating its effectiveness in preventing the corrosion of mild steel. Specifically, the thiophene derivative exhibited an impressive inhibitory efficiency of 92.8%, underscoring its potential as a robust corrosion inhibitor for mild steel. Furthermore, this study delved into optimizing the conditions for employing the thiophene derivative as a corrosion inhibitor. Our investigation revealed that the most effective inhibition was achieved at a concentration of 0.5 mM and a temperature of 303 K. To elucidate the interaction between the inhibitor and the mild steel surface, we applied the Langmuir adsorption isotherm concept, shedding light on both the physical and chemical adsorption processes of the thiophene derivative on the metal's surface. Our investigations demonstrated that the addition of the inhibitor significantly reduced the corrosion rate of the metal. Our computational results further reinforced these experimental findings, indicating that the inhibitor formed stable adsorption complexes on the metal surface. This dual confirmation from experimental and computational approaches strengthens the confidence in the inhibitor's efficacy in mitigating corrosion.
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Two benzonitrile derivatives, namely 4-(isopentylamino)-3-nitrobenzonitrile (PANB) and 3-amino-4-(isopentylamino)benzonitrile(APAB) have been synthesized and evaluated as corrosion inhibitors for mild steel (MS) in 1 M HCl solution at 303 K by gravimetric, potentiodynamic polarization (PDP) curves, and electrochemical impedance spectroscopy (EIS) methods, as well as Density Functional Theory (DFT) and molecular dynamics (MD) simulations. The results suggest that tested compounds are excellent corrosion inhibitors for mild steel with PANB showing superior performance. Polarization measurements revealed that PANB and APAB behaved as mixed type inhibitors. The polarization resistance, according to EIS studies, found to be dependent on the inhibitor's concentration. The adsorption of PANB and APAB on mild steel surface obeyed Langmuir's adsorption isotherm. On the one hand, DFT and MD simulations are being used to explain the effect of the molecular structure on the corrosion inhibition efficiency and on the other hand to simulate the adsorption of benzonitrile derivatives on mild steel surface. The protection of carbon steel in 1 M HCl was confirmed by using scanning electron microscope (SEM) and Atomic Force Microscopy (AFM). Electrochemical, DFT and MD simulations results are in good agreement.
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The corrosion inhibition performance of pyran derivatives (AP) on N80 steel in 15% HCl was investigated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, weight loss, contact angle and scanning electron microscopy (SEM) measurements, DFT and molecular dynamic simulation. The adsorption of APs on the surface of N80 steel obeyed Langmuir isotherm. Potentiodynamic polarization study confirmed that inhibitors are mixed type with cathodic predominance. Molecular dynamic simulation was applied to search for most stable configuration and adsorption energies for the interaction of the inhibitors with Fe (110) surface. The theoretical data obtained are in most cases in agreement with experimental results.
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The corrosion inhibition behavior of 1-ethyl 3-methylimidazolium thiocyanate, (EMIM)+(SCN)− ionic liquid (IL), on API 5 L X52 steel immersed in 0.5 M H2SO4 and 0.5 M HCl aqueous solutions were studied. The kinetic corrosion parameters were determined using a gravimetrical method and electrochemical tests (polarization curves, electrochemical impedance spectroscopy). The (EMIM)+(SCN)− exhibited good inhibition efficiency, IE, (82.9% and 77.4% for H2SO4 (75 ppm) and HCl (100 ppm) solutions) properties in both solutions acting as a mixed-type inhibitor. In H2SO4 the IE increased with increasing IL concentration and temperature, while in HCl IE decreased with the temperature increase. The IL adsorption mechanism followed the Langmuir isotherm, presenting a competition between the physical and chemical interactions. Surface analysis techniques (energy dispersive spectroscopy and X-ray photoelectron spectroscopy) indicate that the inhibitor formed a protective film on the steel surface, evidencing the adsorption of the cation (EMIM)+ and the anion (SCN)− of the IL on the steel surface, which corroborates that both the (EMIM)+ and the (SCN)− of IL interact with the substrate. The evaluation of interactions of (EMIM)+(SCN)− molecules with H2SO4 and HCl in the presence of water on different surfaces of iron Fe and Fe2O3 (110) plane was performed, using molecular dynamics to determine the inhibitor adsorption energies in both acid media. The simulation results are in close agreement with the experimental observations that the inhibition efficiency is better in H2SO4 solution in comparison with that in HCl due to the higher adsorption energy values obtained in H2SO4 medium.
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The corrosion inhibition effect of a green eco-friendly 4-aminoazobenzene modified natural glucomannan (GL-PA) on the corrosion protection of mild steel in 0.5 M HCl solution is investigated by electrochemical measurements and surface characterization. The results show that the GL-PA acts as a mixed-type inhibitor and can provide effective corrosion inhibition for mild steel. The corrosion inhibition is achieved by the chemical as well as physical adsorption of the GL-PA on the surface of the mild steel, and the adsorption fairly obeys the Langmuir isotherm.
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The inhibitory effects of 2-amino-4-(4-methoxyphenyl)-thiazole (MPT) on mild steel corrosion were evaluated in 0.5 M H2SO4 and 1 M HCl solutions, respectively. From the analysis of potentiodynamic polarization curves and electrochemical impedance spectroscopy, MPT can effectively inhibit the corrosion of mild steel in acidic solutions. Under the optimal conditions, the inhibition efficiency (η) was as high as 95% in 0.5 M H2SO4 solution. The inhibition property of MPT was much better than that of the reported corrosion inhibitor 2-amino-4-phenylthiazole (APT). Polarization curves also demonstrated that MPT mainly inhibited the anodic corrosion of mild steel in HCl solution and the cathodic corrosion in H2SO4 solution, respectively. The adsorption of MPT on the surface of mild steel was found to obey Langmuir adsorption isotherm in both acid solutions. Quantum calculations suggest that the addition of electron donor group (−OCH3) endowed the molecule better adsorption ability on mild steel surface. The interaction between protonated MPT and anions on Fe (0 0 1) surface was firstly investigated using molecular dynamic stimulations, and the results showed that with the adsorption of sulfate ions, MPTH⁺ had a superior binding energy on the surface of Fe. The investigation of UV–vis spectrum demonstrated the direct correlation of the experimental data and the theoretical calculations.
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The Benzothiazole nucleus is present in compounds involved in research aimed at evaluating new products that possess interesting biological activities, such as antitumor, antimicrobial, anthelmintic, antileishmanial, anticonvulsant and anti-inflammatory. The present review focuses on the benzothiazoles with potential activities that are now in development. The synthesized benzothiazole derivatives could be considered as lead molecule for the development of therapeutic agents.
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A series of acridines were designed and synthesized for the development of effective inhibitors for mild steel corrosion in 1 M HCl solution, in which the halogen-substituted acridines showed better inhibitive performance than the non-halogen-substituted acridines. The corrosion protection properties of the halogen-substituted acridines, including 2-chloro-9-phenylacridine (CPA), 2-chloro-9-(2-fluorophenyl)acridine (CFPA) and 2-bromo-9-(2-fluorophenyl)acridine (BFPA), were further investigated using weight loss test and electrochemical techniques. The results indicated the halogen-substituted acridines have excellent inhibitiion performance, and these acridines act as mixed type inhibitors with predominant cathodic effectiveness. Adsorption of acridines on a mild steel surface obeyed the Langmuir adsorption isotherm. The adsorption of the inhibitor molecules on steel surface was further supported by scanning electron microscope (SEM), scanning electrochemical microscope (SECM) and FTIR spectroscopy. The inhibition mechanism of the investigated halogen-substituted acridines was derived using DFT based quantum chemical calculations for their neutral as well as protonated forms. Both experimental and DFT studies suggested that the inhibition efficiency of three halogen-substituted acridines followed the order of η(BFPA) > η(CFPA) > η(CPA).
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It is difficult to understand the atomistic information on the interaction at the metal/corrosion inhibitor interface experimentally which is a key to understanding the mechanism by which inhibitors prevent the corrosion of metals. Atomistic simulations (molecular dynamics and Monte Carlo) are mostly performed in corrosion inhibition research to give deeper insights into the mechanism of inhibition of corrosion inhibitors on metal surfaces at the atomic and molecular time scales. A lot of works on the use of molecular dynamics and Monte Carlo simulation to investigate corrosion inhibition phenomenon have appeared in the literature in recent times. However, there is still a lack of comprehensive review on the understanding of corrosion inhibition mechanism using these atomistic simulation methodologies. In this review paper, we first of all introduce briefly some important molecular modeling simulations methods. Thereafter, the basic theories of molecular dynamics and Monte Carlo simulations are highlighted. Several studies on the use of atomistic simulations as a modern tool in corrosion inhibition research are presented. Some mechanistic and energetic information on how organic corrosion inhibitors interact with iron and copper metals are provided. This atomic and molecular level information could aid in the design, synthesis and development of new and novel corrosion inhibitors for industrial applications.
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Nowadays, a properly designed corrosion protection system, which is essential for large-scale practical application remains a big challenge. Herein, we report a combined experimental and theoretical study of the adsorption of a galactomannan polysaccharide, namely, Fenugreek gum (FG) on the mild steel (MS) surface in 1.0 M HCl by using electrochemical techniques, X-ray photoelectron spectroscopy (XPS), DFT, molecular dynamic (MD) simulations, radial distribution function (RDF) and mean square displacement (MSD). XPS results show that the FG forms a layer on steel surface. FG adsorption onto the steel surface was found to follow Langmuir model. The electrochemical results demonstrated that FG acts as mixed-type inhibitor. Scanning electron microscope (SEM) was used to examine the surface morphology of the samples. Our findings provide deeper insights into understanding the interaction mechanisms of FG with MS and can be helpful to explore novel approaches to mitigate the steel dissolution occurring at the acidic environment.
Article
The 1-(2-pyridyl)-2-thiourea (TP) and 2-(imidazol-2-yl)-pyridine (IP) are described here for the first time as inhibitors for mild steel in acid medium based on investigations with weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The experimental results revealed that 1-(2-pyridyl)-2-thiourea and 2-(imidazol-2-yl)-pyridine are effective corrosion inhibitors for mild steel in acid medium, and their maximum corrosion inhibition efficiency at 4 × 10-4 M are 93.57% and 96.66%, respectively. TP and IP are determined as mixed-type inhibitors based on polarization studies, and their adsorption on mild steel surface follows Langmuir adsorption isotherm and physical adsorption is dominant. The formation and characteristic of protective layer on the steel surface were verified from their spectra of scanning electrochemical microscope (SECM), UV–visible, FT-IR and X-ray photoelectron spectroscopy (XPS) methods. Besides, the correlation between inhibition efficiency and molecular structure of inhibitor was theoretically studied via quantum chemical calculations.