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Types of connectors used across this study arranged according to their history of use. (a) Initial Microtech connector with 12 pins. (b) Winchester style connector with 34 pins. (c) Tulip connector with 40 pins. (d) Current CerePort connector with 100 functional contact pads.

Types of connectors used across this study arranged according to their history of use. (a) Initial Microtech connector with 12 pins. (b) Winchester style connector with 34 pins. (c) Tulip connector with 40 pins. (d) Current CerePort connector with 100 functional contact pads.

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Objective: Brain-computer interfaces (BCIs) using chronically implanted intracortical microelectrode arrays (MEAs) have the potential to restore lost function to people with disabilities if they work reliably for years. Current sensors fail to provide reliably useful signals over extended periods of time for reasons that are not clear. This study...

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Context 1
... availability of compact connectors suitable for monkeys with high pin density and low insertion forces was a limiting factor for nearly a decade. Connector design evolved over the time period covered, beginning with a 12-pin Microtech (FR-12S-6; Microtech, Pittsburgh, PA, USA) connector (9 arrays), to a 50-pin Winchester connector (7 arrays), to a 40-pin 'Tulip' connector (9 arrays), and eventually to a zero insertion force, spring-loaded 96-pin connector in a titanium pedestal made by BRMS ( figure 3) in the 53 implants since 2002. ...
Context 2
... acute material failures were from 'shorting' of the connector, as revealed by impedances <50 k on all channels (which is indicative of a path to ground). All of these arrays had the Tulip style connector (see figure 3(c)), which was fabricated from a computer edge-connector card that seemed to be prone to poor or shorted connections. Two cases followed an event in which the gold edge connectors were exposed to saline washes during revision surgeries for head-posts. ...

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Citations

... Diamond also does not trigger inflammatory responses and has no natural oxides, a property that few other non-toxic materials share. Typical implant materials such as silicon, polyimide and parylene only share some of these properties, which impacts their performance over time [5,8,[14][15][16][17]. ...
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... The microelectrode arrays used in this study were purchased from Blackrock Microsystems (Salt Lake City, UT). The array, referred to as the Utah Electrode Array (UEA) had a 4×4 rectangular grid of 1 mm long microelectrode shafts spaced 400 μm apart ( Figure 2A) and was similar in overall design to the 10×10 microelectrode recording arrays used in several nonhuman primate studies (Santhanam et al., 2006;Barrese et al., 2013) and several clinical studies (Hochberg et al., 2006;Simeral et al., 2011;Hochberg et al., 2012;Collinger et al., 2013;Ajiboye et al., 2017). The wiring diagram relating connector pins to the locations of each microelectrode recording tip in each array was supplied by the manufacturer to allow correlation of end-point histology with recording performance analysis. ...
... We observed a significant amount of connective tissue underneath the base and on the upper parts of the microelectrode shafts of the retrieved arrays. This observation also was reported in cortically implanted UEAs in younger rats (Nolta et al., 2015;Black et al., 2018;Cody et al., 2018) and in UEAs explanted from non-human primates after long indwelling periods (Barrese et al., 2013). Connective tissue was present on all explanted arrays in the older cohort. ...
... Our results suggest that functional issues related to anchorage of the array may be underappreciated. Fibrotic tissue buildup has been proposed to cause movement of multi-shaft recording arrays following implantation injury for free floating arrays in nonhuman primates (Barrese et al., 2013) and cats (Rousche and Normann, 1998;Maynard et al., 2000;McCreery et al., 2010). In a retrospective analysis of numerous experiments with UEAs chronically implanted in macaques, the authors determined that 53% of all slowly-progressing recording failures were due to fibrotic tissue buildup that dramatically changed the orientation of the arrays from their original implantation position (Barrese et al., 2013). ...
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... Penetrating intracortical electrodes have the potential to offer finer spatial and temporal resolution neural data crucial for high degrees of freedom applications, surpassing the capabilities of surface or endovascular microelectrodes [19,20]. Despite their promising capabilities, the long-term efficacy of these neural electrodes is often compromised by tradeoffs in challenges related to their integration into host tissue [21][22][23][24][25][26][27][28], limited channel count [29], low recording site densities [29,30], and small recording radiuses [2,31]. These limitations have prompted researchers to explore innovative solutions to enhance the performance of these devices, paving the way for advancements in the development of high-density electrode arrays [32]. ...
... Penetrating intracortical electrodes have the potential to offer finer spatial and temporal resolution neural data crucial for high degrees of freedom applications, surpassing the capabilities of surface or endovascular microelectrodes [19,20]. Despite their promising capabilities, the long-term efficacy of these neural electrodes is often compromised by tradeoffs in challenges related to their integration into host tissue [21][22][23][24][25][26][27][28], limited channel count [29], low recording site densities [29,30], and small recording radiuses [2,31]. These limitations have prompted researchers to explore innovative solutions to enhance the performance of these devices, paving the way for advancements in the development of high-density electrode arrays [32]. ...
... These findings suggest that the BBB/vascular wall may exhibit greater structural stability compared to individual cells around the implant site with pneumatic insertion speeds. This aligns with previous observations that it takes several days for single-units to be detectable on pneumatically inserted Blackrock arrays in non-human primates [29]. Consequently, the study emphasizes that fast insertion speeds represent a compromise to minimize acute BBB and cell membrane rupture. ...
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... These properties minimize the initiation of the immune response (foreign body response), in the CNS represented as astrocytic barrier (Moshayedi et al., 2014;Sohal et al., 2016), and in PNS as fibrotic tissue around the nerve implanted (Christensen et al., 2014;González et al., 2018;Carnicer-Lombarte et al., 2021). The mechanical mismatch (neural interface-tissue) is a main contributor to inflammatory responses, which relies on the mechanical properties of the material implanted with higher stiffness than the soft neural tissue (i.e., Young's modulus) (Barrese et al., 2013;Moshayedi et al., 2014;Figure 11). The development of materials with low Young's modulus, closer to the values for neural tissue, has been demonstrated to minimize the inflammatory response (Nguyen et al., 2014;Potter et al., 2014;González et al., 2018). ...
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... Mueller et al. 2 implantation of the device. Initial implantation causes vascular injury, compromising the blood-brain barrier and allowing macrophages, monocytes, and blood proteins to enter the brain [9,[13][14][15][16]. Additionally, resident immune cells of the brain, such as microglia and astrocytes, are activated and recruited to the implant site. ...
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... However, failure of such Si-based electrodes is frequently caused by connector and material problems associated with their stiffness. [13] Over the past thirty years, Utah arrays have been very successful in recording neural activity from deep brain regions. Recent Si technology advances featuring the fabrication of Utah-like arrays have allowed design flexibility and processing capabilities for the implementation of distinct electrode layouts, high-density electrodes, distinct needle geometries, and arbitrary needle heights, thereby allowing either a 2D (all shafts with the same height) or a 3D (e.g., Utah slant array) electrode spatial arrangement of penetrating MEAs. ...
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... [35] Both mechanisms presuppose chemical and material interactions. [29,36,37] High chemical inertness and mechanical stability are set as prerequisites in the development of neural interfaces and material selection when entering the human body. Corrosive processes can be reinforced by inflammation mediators like reactive oxygen compounds and local decreases in pH, increasing the risk of dissolution and release of toxic compounds. ...
... Multiple groups show agreement on the consistent failure mechanisms over different systems of neural interfaces in sub-chronic as well as chronic time spans, however, no fundamental knowledge on the nature of the mechanisms themselves as well as the cause dependencies can be derived from the studies. [15,29,32,36,42] In the case of thin films, it is important to differentiate the associated physicochemical properties in the micro-range compared to their macroscopic scale. [35,43] This is explained by their increased surface-to-volume ratio as well as the different microstructures resulting from the fabrication process of film deposition. ...
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The success of bioelectronics medicine with neural implants inevitably depends on the longevity of neural interfaces where a full understanding of the associated risks serves as the first step, to begin with. Until now, failure of neural electrodes is primarily explained by extreme electrochemical reactions, whereas no direct link between electrical stimulation and mechanical deformation of microelectrodes can be proved. The research provides new quantitative evidence of electrically induced mechanical vibrations in thin film neural interfaces. This study investigates the dynamic changes in intrinsic mechanical stress in clinically used neural electrodes under electrical stimulation. Via live imaging of the electrode plane, the deformation and progressive adhesion loss of the thin film during stimulation is for the first time approved. The results reveal nano‐oscillations in the interfaces under alternating current. This hints at a direct link between electrochemical charge transfer and mechanical stability. Considering neural interfaces as resonating actuators serves as a key to assessing the stability of neural interfaces and a valuable input to a longstanding question on the associated failure mechanisms of thin film microelectrodes. It is believed, that the outcome of this work may significantly contribute to improving the future design of thin film neural interfaces and better conditioning them for life‐long reliability.