The DMAIC Six Sigma Improvement Model  

The DMAIC Six Sigma Improvement Model  

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Increasing global competition in the world economy forces firms to sharpen their functionality and processes in order to gain competitive advantages. For this reason, many firms develop management systems. These methods provide interdisciplinary approaches including statistics and operational research which encompasses structure of the firm, market...

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... Figure-1, improvement model for Six Sigma (DMAIC) components are given. They include, the definition phase and the basic framework of the project to implement the Six Sigma process is determined. ...

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... Over time, publications on the combination of both concepts began to appear (Shafer & Moeller, 2012;Swink & Jacobs, 2012) and the concept of Lean Six Sigma (LSS) emerged. Moreover, attempts to effectively combine them by using their positive features took place in various enterprises (Anchanga, 2006;Muzaffer et al., 2016;Sharma, 2003;Thomas et al., 2009), and the conducted research showed positive economic effects in various countries (Bożek & Hamrol, 2012) and various sectors of the economy -e.g. in services (Schnellbach & Reinharta, 2015;Urban, 2016). ...
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... It has been adopted by various levels of the organization to meet consumer needs to achieve the target. Research in Turkey illustrates that the implementation of Six Sigma for company performance results in an 80-100% increase in business profitability, thus showing the impact of Six Sigma on a company's business performance (Erturk et al., 2016). ...
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... No entanto, não foram encontradas relações estatisticamente significativas entre adoção do seis sigma e as variáveis receita de vendas, índice ROA, índice ROI e ativo total. Já Ertürk et al. (2016) analisaram, por meio de entrevistas, os efeitos da adoção do seis sigma por empresas produtoras da linha branca na Turquia nos indicadores de desempenho e apontaram para uma melhora significativa nos indicadores de desempenho das empresas em diversos quesitos. Aba et al. (2015) investigaram o impacto da certificação ISO 9001 no desempenho de empresas americanas certificadas ISO 9001, incluindo um ano antes da certificação, ano da certificação e três anos fiscais após a certificação. ...
... However, no statistically significant relationships were found between six sigma adoption and the variables ofsales revenue, ROA index, ROI index, and total assets. Ertürk et al. (2016), in turn, analyzed, through interviews, the effects of six sigma adoption by companies producing white goods in Turkey on performance indicators, and pointed to a significant improvement in the companies' performance indicators in several items. Aba et al. (2015) investigated the impact of ISO 9001 certification on the performance of ISO 9001 certified US firms, including one year prior to certification, the year of certification, and the three fiscal years after certification. ...
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... However, no statistically significant relationships were found between six sigma adoption and the variables ofsales revenue, ROA index, ROI index, and total assets. Ertürk et al. (2016), in turn, analyzed, through interviews, the effects of six sigma adoption by companies producing white goods in Turkey on performance indicators, and pointed to a significant improvement in the companies' performance indicators in several items. Aba et al. (2015) investigated the impact of ISO 9001 certification on the performance of ISO 9001 certified US firms, including one year prior to certification, the year of certification, and the three fiscal years after certification. ...
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... However, no statistically significant relationships were found between six sigma adoption and the variables ofsales revenue, ROA index, ROI index, and total assets. Ertürk et al. (2016), in turn, analyzed, through interviews, the effects of six sigma adoption by companies producing white goods in Turkey on performance indicators, and pointed to a significant improvement in the companies' performance indicators in several items. Aba et al. (2015) investigated the impact of ISO 9001 certification on the performance of ISO 9001 certified US firms, including one year prior to certification, the year of certification, and the three fiscal years after certification. ...
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Six Sigma is a realistic approach to enhancing a business's performance by reducing the variability of the process outcomes. The techniques of Six Sigma involve the application of the DMAIC phases to existing processes to improve them. However, there is a reticence and fear of implementing the DMAIC method. This is true, especially in the case of small and medium-sized businesses. To fulfil this gap, the paper targets at collecting data and forming a comprehensive, fitted framework to support the implementation of Six Sigma method within SMEs, relying on a documentary research approach, using an adapted interview, a model, and many practical cases. The Framework has valorized the all Six Sigma journey in SMEs and was tested and validated separately through practical studies and by proponents from leading practitioners and specialists.
... The literature reflects the wide use of SS and the impact it has on businesses. According to Ertürka, Tuerdi and Wujiabudula [6], SS has the potential to improve the competitive advantage of an organisation; and a further conclusion from an empirical study was that the application of SS resulted in an increase in organisational performance. Gupta and Schultz [7] suggested that it is advisable for small of SS implementation and the training costs to make SS work. ...
... The adoption of SS helps businesses to gain financial benefits and improve their productivity and customer satisfaction [1]. Several researchers identified a common benefit of an increase in the bottom line in companies that successfully implemented SS [6,11,[15][16]. Some researchers have also agreed, on the basis of research findings, that SS has had a positive impact in the service industry [17][18][19][20]. Anthony [1] identified the potential benefits to be effective decision-making by management owing to the availability of data and facts, a reduction in misdirected problem-solving efforts and costs, a better understanding of the needs and expectations of customers, and efficient and reliable internal operations, leading to a greater market share and satisfied shareholders. ...
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The quest to improve customer satisfaction is one of the core aims of businesses in the competitive global market. This paper aims to apply the principles of Lean Six Sigma for continuous improvement in a small enterprise in the service industry in South Africa. A case study approach was used to carry out the investigation using the Lean Six Sigma ‘define measure analyze improve and control’ (DMAIC) approach. Data collection was done in a face-to-face interview and brainstorming session with the business owner and consultants. Observations and a time study were also used to collect additional data. The results showed a lack of knowledge and awareness of Lean Six Sigma among the business owner and the consultants. The commitment to and engagement of management in the project contributed positively to the implementation of the DMAIC approach. The process improvement changes were applied over a period of three months, after which the process performance was reviewed. The case study resulted in a 60.3% reduction in total non-value-added time and an increase in both the value-added time (53.85%) and the amount of uptime (10.74%). Furthermore, downtime was also reduced (47.7%). This study shows that the application of the Lean Six Sigma tool could solve the challenges of productivity and waste in a bookkeeping and tax consulting SME in the Gauteng province with a direct implication for operational efficiency and customers’ satisfaction.
... The literature reflects the wide use of SS and the impact it has on businesses. According to Ertürka, Tuerdi and Wujiabudula [6], SS has the potential to improve the competitive advantage of an organisation; and a further conclusion from an empirical study was that the application of SS resulted in an increase in organisational performance. Gupta and Schultz [7] suggested that it is advisable for small of SS implementation and the training costs to make SS work. ...
... The adoption of SS helps businesses to gain financial benefits and improve their productivity and customer satisfaction [1]. Several researchers identified a common benefit of an increase in the bottom line in companies that successfully implemented SS [6,11,[15][16]. Some researchers have also agreed, on the basis of research findings, that SS has had a positive impact in the service industry [17][18][19][20]. Anthony [1] identified the potential benefits to be effective decision-making by management owing to the availability of data and facts, a reduction in misdirected problem-solving efforts and costs, a better understanding of the needs and expectations of customers, and efficient and reliable internal operations, leading to a greater market share and satisfied shareholders. ...
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Full-text available
The quest to improve customer satisfaction is one of the core aims of businesses in the competitive global market. This paper aims to apply the principles of Lean Six Sigma for continuous improvement in a small enterprise in the service industry in South Africa. A case study approach was used to carry out the investigation using the Lean Six Sigma 'define measure analyze improve and control' (DMAIC) approach. Data collection was done in a face-to-face interview and brainstorming session with the business owner and consultants. Observations and a time study were also used to collect additional data. The results showed a lack of knowledge and awareness of Lean Six Sigma among the business owner and the consultants. The commitment to and engagement of management in the project contributed positively to the implementation of the DMAIC approach. The process improvement changes were applied over a period of three months, after which the process performance was reviewed. The case study resulted in a 60.3% reduction in total non-value-added time and an increase in both the value-added time (53.85%) and the amount of uptime (10.74%). Furthermore, downtime was also reduced (47.7%). This study shows that the application of the Lean Six Sigma tool could solve the challenges of productivity and waste in a bookkeeping and tax consulting SME in the Gauteng province with a direct implication for operational efficiency and customers' satisfaction.
... Other approaches to a successful management system exist. However, the introduction of the Six Sigma method in the 1980s resulted in significant improvements, especially in the areas of reliability, service quality, and overall management (Ertürk, Tuerdi, & Wujiabudula, 2016). Six Sigma was initially used to improve industrial operations Currently, Six Sigma is use to improve marketing, purchasing, billing, invoicing, insurance, human resource and customer, the Six Sigma approach is also being used in call answering functions with the goal of constantly reducing defects throughout the organization's processes (Patil & Inamder, 2014). ...
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A r t i c l e i n f o The goals of this research were to identify problems, find solutions and implement DMAIC to improve the high defect rate in the weaving process that was causing high operation cost at a wire harness tape manufacturing in Thailand. In this study, qualitative research was used with samples collected, and the paper gives an insight into the 16-week journey of applying a DMAIC (Define-Measure-Analyze-Improve-Control) of Six Sigma framework to achieve reducing defects in the weaving process. The study utilized the Six Sigma tools such as brainstorming, SIPOC, affinity diagram, Isikawa diagram, Pareto chart and checklists. As a result, the root cause of significant defects were first, the human problem was defined, human error, no motivation, not enough training. Then an improvement plan was constructed, that included training of SOP, ISO 9001:2015, and CTQs. Next, the problem with machines were defined such as machines were not in the appropriate condition causing them to breakdown and shortages of spare parts to fix the machines. Implementing the preventive maintenance, daily checking, and monthly scheduled maintenance will stop these issues from occurring. Last, the raw material issue, which lacked full inspection, lack of vendor site inspection, and lack of qualified products, the issues can be prevented by implementing a system of value chain management and supplier relationship management with vendor site inspection planning. The ISO 9001:2015 is the significant tool implemented to ensure the company meets quality control and quality assurance. In the end, the desired achievement to reduce 6% to zero defect rate was achieved. The value of this study presents an industrial case that demonstrates how the deployment of Six Sigma and DMAIC can assist manufacturing productivity to achieve quality improvements in their processes. A b s t r a c t