Scheme of an air separation unit based on high temperature membranes (exemplary flue gas sweeped).

Scheme of an air separation unit based on high temperature membranes (exemplary flue gas sweeped).

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When realizing CSS steam power plants based on oxy-combustion, the energy demand for oxygen production is one of the main causes for efficiency losses. This comparative study focuses on the impact of the air separation technology - cryogenic as well as high temperature membrane based - on the efficiency of a coal-fired oxyfuel steam power plant. As...

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... basic idea of the HTM-ASU, as illustrated schematically in figure 1, is the elevation of the oxygen partial pressure on the air side with an air compressor. The partial pressure difference across the membrane can be further enhanced by lowering the oxygen partial pressure on the oxygen receiving side of the membrane by sweeping with flue gas 3 , which contains only a small amount of oxygen. ...

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... At present, oxygen is mainly produced via cryogenic distillation on a large scale. However, the efficiencies of liquefaction and distillation steps are limited by the thermodynamics second law, resulting in a large energy consumption [1,2]. The air separation technology based on pressure swing adsorption (PSA) with porous adsorbents, such as zeolites, has been widely studied and developed in recent years. ...
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... The greater CO 2 concentration (80-98% based on fuel used) present in the remaining gases can be stored after compression and transportation. It is technically viable [60], though large quantities of oxygen are consumed [61]. In comparison to a plant without CCS, this system not only involves higher costs but also has an energy penalty of over 7% [57,62]. ...
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... However, it requires a large amount of high-purity oxygen, necessitating an energy-intensive Air Separation Unit (ASU) for oxygen production. Membrane-based technology for air separation may offer competition to cryogenic ASU through greater integration into the power cycle [133]. The ASU and CO2 compression units used in this process significantly decrease net power output. ...
... After nearly 100 years of development, the performance of the components in the cryogenic ASUs have basically reached the limit. However, the energy consumption of compression module still accounts for about 80% of the total energy consumption of the cryogenic ASUs [6], of which more than 60% is discharged in the form of compression heat and has not been used [7]. Therefore, it is necessary recover and utilize this part of compression heat efficiently for energy saving and environment protection. ...
... u (6) change interval more than 8 min/1% to ensure that each varying-duty operation runs after the system reaching a stable state. Fig. 15 shows the change of system energy saving during varyingduty conditions. ...
... 1,2 The predominant method for industrial air separation is cryogenic distillation, which has a relatively high capital cost and energy requirements of around 200−240 kWh/t Od 2 . 3,4 Hence, the high resulting cost of producing refined gases cryogenically limits the cost-effectiveness of technologies that utilize pure O 2 . ...
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... However, attempts have been made in recent years to enhance the performance of cryogenic ASU and reduce energy consumption to 139.0 kWh/t O 2 (Brigagão, de Medeiros, & Ofélia de Queiroz, 2019) by using novel methods like liquefied natural gas processes (Mehrpooya, Sharifzadeh, & Rosen, 2015) or newly invented processes. Technologies using ceramic and polymeric membranes reduce the capital cost and energy (Pfaff & Kather, 2009) to roughly 145.0 kWh/t O 2 . However, there are challenges such as oxygen flux and purity when using ceramic and polymeric membranes, respectively (Nemitallah et al., 2017). ...
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... Taking the energy consumption per unit production of oxygen of about 0.6 kWh/Nm 3 into consideration, the annual energy consumption of cryogenic ASUs reaches 205 TWh. In order to reduce carbon-dioxide emissions under the Paris Agreement [6], it is imperative to improve the energy efficiency of cryogenic ASUs, of which air compression processes are one of the key sectors, with a fraction of over 80% in the total energy consumption [7][8][9]. ...
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The annual energy consumption of the cryogenic air separation units (ASUs) reaches 205 TWh in China, over 80% of which is consumed in the compression processes while over 60% of the compression work is dissipated as waste heat. Efficient recovery and utilization of this amount of heat is expected to bring significant economic and environmental benefits. Organic Rankine cycle (ORC) based waste heat recovery systems for generating extra electricity or/and cooling the inlet air of the air compressors are proposed to achieve power saving and evaluated in terms of thermodynamic, economic and environmental metrics. These include an ORC-based electric generator (ORC-e) for extra electricity, an electrically coupled ORC and vapor compression refrigerator (ORC-e-VCR) and a mechanically coupled ORC and VCR (ORC-m-VCR) for extra electricity and compression power saving. A 60,000-Nm³/h scale cryogenic ASUs is selected for case studies and influence of the feed-air temperature and humidity is focused in the analyses. The results show that among these three systems, the ORC-m-VCR and ORC-e-VCR systems have similar performance when the expansion work-electricity conversion efficiency (ηe) is 90%, reaching the highest energy saving ratio of 11.7% and economic benefits with net present value achieving 154 million CNY. The ORC-m-VCR system outperforms the other two systems with ηe of 60% and 30%. This work presents comprehensive comparison of various heat recovery systems and provides practical guidance for configuration selection and design to achieve effective energy saving in air compression processes.
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