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Raman spectra of multi-walled carbon nanotube. 

Raman spectra of multi-walled carbon nanotube. 

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A multi-walled carbon nanotube (MWCNT)/hexamethylene diisocyanate (HDI) composite coating with excellent microstructural homogeneity was produced on copper substrate from aqueous suspensions using electrophoretic deposition (EPD). The concentrations of different additives were optimized to obtain stable suspensions of MWCNT. At the optimum EPD cond...

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... and polymer as thin fi lm from its colloidal suspensions, by electrophoretic deposition (EPD). EPD is a colloidal forming technique where charged, colloidal particles in a stable suspension are deposited onto an oppositely charged substrate by the application of electric fi eld [16]. It is commonly employed in processing of ceramics, coating, and composite [17 – 20]. EPD is very versatile, fast, and cost effective to produce coating of controlled micro- structure on a wide range of substrates. The process can be applied, in general to any solid in particulate form with small particles ( b 30 μ m) and to colloidal suspensions [21]. EPD is a very powerful tool for the ordered deposition of CNT and CNT-based nanostructures for a variety of applications, including (i) catalyst supports (ii) structural composites and coating (iii) gas sensor (iv) capacitor (v) biomedical scaffold (vi) electrode for fuel cells (vii) actuators and (viii) fi eld emission devices, [19,21 – 24]. Most of the above research used organic solvents or mixture of organic solvent and resin to prepare composite [23,24]. Re- cently, Thomas et.al, [20] used aqueous EPD to obtain MWCNT coating of about 10 micron thickness at 40 V and 4 min deposition time. In ma- jority of cases, EPD is reported to use organic/mixture of organic solvent as vehicle, which is not only hazardous but also polluting the environment and dangerous for sea species, when it is used in seawater. Research effort is being made to develop aqueous based EPD [20,25,26] to minimize the uses of organic solvent. Present investigation is an attempt in that direction, it not only involved aqueous processing but also used dispersant which is a natural polysaccharide of plant origin. A major part of metallic constructions exposed to seawater and marine atmospheres are destroyed, due to the corrosion phenomena. Copper is one of the essential structural engineering materials widely used in chemical industry, pipelines for domestic and industrial utili- ties, heat conductors, heat exchangers, electronic industry, communi- cation industry including seawater (marine environment) owning to its mechanical workability and other properties [27]. Under intense seawater/marine environment, the copper form thin layers of corrosion products, generally dark-brown to green-bluish colour, chemi- cally known as copper hydroxide and copper carbonate, copper sulphate etc. depending upon exposure time, and presence of pollut- ants in the surrounding environment, which is technically also known as patina [28]. Copper ions being very sensitive to chloride ions, even presence of trace amount can cause corrosion at very signi fi cant rate in sea water and form unstable fi lms of CuCl and soluble chloride complexes [27]. The conventional treatment approach is based on hydrophobic polymer paints coating or self assembled monolayer [27]; however, they have their own limitations, fi rst and foremost is very short life span of coating and therefore, one has to go for coating very often, multistep, and tedious. Sometimes polymeric resin paints contains toxic substances like (chromium etc) which is very harmful to the environment. Nanostructure materials engineering extends the possibility of designing environmentally friendly anti-corrosion engineering ‘ smart ’ coatings which can last much longer compared to traditional coatings. CNT-reinforced polymer nanocomposite based protective coatings are attractive options for marine environment applications due to their excellent properties and unlimited possibilities of tailoring their chemical, physical and processing behavior to meet the requirement. CNT-reinforced nanocomposite coatings guard the substrate by providing a tough protective shield that can lock out de- structive elements and keeping it resilient and durable for very longer period of time, which cannot be met by the traditional micrometer hydrophobic polymer/self-assembled monolayer coatings. The speci fi c aim of the present work is to fabricate MWCNT/ hexamethylene diisocyanate (HDI) composite coating by EPD from aqueous suspensions for possible potential application in stringent marine environment to protect copper based structure from oxida- tion and further corrosion. In this study HDI has been reported as polymeric matrix for the fi rst time. The in fl uence of dispersant and polymeric resin on improving the adhesive strength of the MWCNT/HDI composite coating on copper substrate will be examined. The most plausible mechanism of coatings by combination of MWCNT and polymeric resin (HDI) on copper substrate has been proposed. MWCNT was purchased from Sigma-Aldrich Chemie, GmbH, Stein- heim, Germany, with diameter range of 110 – 170 nm and average length 5 – 9 μ m as reported by the supplier (Fig. 1). The Scanning electron microscopy (SEM) image of pristine MWCNT showed large number of cross-linking and entanglements. The entanglement could be broken to large extent by addition of dispersant. Fig. 2 shows well dispersed MWCNT in presence of dispersant Gum Arabic (GA). GA used as dispersant is a highly branched polysaccharide and is known for its dispersion property. HDI is an organic polymeric resin generally used in special applications such as enamel coating which are resistant to abrasion and degradation from UV light. The as received MWCNT was further characterized by the Raman spectroscopy (Fig. 2). The D-band (1353 cm − 1 ), G-band (1575 cm − 1 ) and D ’ -band, the second order overtone of D-band (2696 cm − 1 ), con fi rms the typical characteristics of multiwall carbon nanotube. Preparation of well dispersed suspension, free from agglomerates, is a prerequisite for obtaining uniform, homogeneous and crack free deposit by EPD. 0.1 wt.% of MWCNT suspension was prepared in aqueous solution by adding pre-optimized quantities of GA and HDI, combination (600 mg/g) and (0.27 mg/g) respectively. Dispersant is selected in such a manner so that there should be synergy between dispersant and polymeric resin. The suspension was ultrasonicated at 160 kW for 30 min to break the agglomerates. Sedimentation of the particles was prevented by mild stirring by using a magnetic stirrer. Electrophoretic deposition of MWCNT/HDI on the copper substrate was carried out using the deposition set up as shown in Fig. 3. Two par- allel copper plates (9 mm× 30 mm) separated by 10 mm gap were used as the electrodes. One of them works as depositing substrate (cathode) and other as the counter electrode. The suspension was ultrasonicated for about 20 min just before the EPD experiments. EPD was carried out at constant voltage mode at DC voltage between 10 and 30 V, using a source meter (Model: 2410, Keithley Instruments, Inc, USA) for deposition time of 0.5 – 5 min. Once deposition is over, the deposit was taken out carefully vertically along with the substrate. The sample was then allowed to dry upright position overnight at room temperature and weighed to determine the deposit yield and the products are ready for characterization. The electrochemical experiments were carried out using potentiostat (Model: Versastat-3, Prinston Applied Research, USA) with a three electrode electrochemical cell. The Cu-electrode embedded in the epoxy resin served as the working electrode, Pt as counter electrode and standard Ag/AgCl as reference electrode. The working electrode with exposed area 1 cm 2 was stabilized in 3.5% NaCl solution at room temperature (35 °C). The open circuit potential (OCP) was monitored continuously till the steady state was reached. The polarization plot was recorded at a scan rate of 1 mV/s within a scan range of +1 V to − 1 V. The corrosion potential (E corr ) and corrosion current density (I corr ) was computed by Tafel extrapolaration technique from polarization plot. The microstructural and morphological characterization of MWCNT and composite samples were carried out using Scanning Electron Microscope (Model: Hitachi, S-3400 N,Tokyo, Japan). The Raman scattering experiments were carried out using a Renishaw Im- aging Microscope WiRE spectroscopy (Model: Invia Re fl ex-H33197, Incoterm, UK) equipped with air cooled CCD detector. The spectra of powder samples of MWCNT were measured over a scanning range of 0 – 3250 cm − 1 with incident argon laser excitation wavelength of 514 nm. The speci fi c surface charge of MWCNT suspension measurements were carried out with Particle Charge Detector (PCD), Model: PCD-04-pH from Herrsching, Muteck, Germany. The anti-corrosion property of MWCNT reinforced polymer coating fi lms were investigated using potentiostat (Model: Versastat-3, Prinston Applied Research, USA). Fig. 4.(a, b and c) shows the optimization of concentration of dispersant GA, polymeric resin, HDI and combination thereof using Particle Charge Detector (PCD), the details of which described elsewhere [29,30]. The variation of PCD potential as function of different concentration is plotted and the in fl ection point in the graph gives the optimum concentration required for stable dispersion. The initial increase in PCD potential occurs due to increase in speci fi c charge due to adsorbed additives on MWCNT surface with increasing concentration of dispersant. Once the surface is covered completely (monolayer coverage), that quantity gives the overall maximum stability and optimized chemical additives dosages. The unadsorbed excess remains in the solution and may affect viscosity of the solution without affect- ing PCD potential. The measured optimum dosages of GA, HDI and GA and HDI combination were 600 mg/g (Fig. 4.a), 0.2 mg/g (Fig. 4.b) and 0.27 mg/g (Fig. 4.c), respectively. This technique is very easy, accurate and useful for the assessment of stability of nanoparticles suspensions and determination of optimum dispersant concentration for nano- ceramics and polyelectrolyte systems. [31 – 33]. The quantum of surface charge density on any particulate matter in aqueous suspension is an important ...
Context 2
... effective to produce coating of controlled micro- structure on a wide range of substrates. The process can be applied, in general to any solid in particulate form with small particles ( b 30 μ m) and to colloidal suspensions [21]. EPD is a very powerful tool for the ordered deposition of CNT and CNT-based nanostructures for a variety of applications, including (i) catalyst supports (ii) structural composites and coating (iii) gas sensor (iv) capacitor (v) biomedical scaffold (vi) electrode for fuel cells (vii) actuators and (viii) fi eld emission devices, [19,21 – 24]. Most of the above research used organic solvents or mixture of organic solvent and resin to prepare composite [23,24]. Re- cently, Thomas et.al, [20] used aqueous EPD to obtain MWCNT coating of about 10 micron thickness at 40 V and 4 min deposition time. In ma- jority of cases, EPD is reported to use organic/mixture of organic solvent as vehicle, which is not only hazardous but also polluting the environment and dangerous for sea species, when it is used in seawater. Research effort is being made to develop aqueous based EPD [20,25,26] to minimize the uses of organic solvent. Present investigation is an attempt in that direction, it not only involved aqueous processing but also used dispersant which is a natural polysaccharide of plant origin. A major part of metallic constructions exposed to seawater and marine atmospheres are destroyed, due to the corrosion phenomena. Copper is one of the essential structural engineering materials widely used in chemical industry, pipelines for domestic and industrial utili- ties, heat conductors, heat exchangers, electronic industry, communi- cation industry including seawater (marine environment) owning to its mechanical workability and other properties [27]. Under intense seawater/marine environment, the copper form thin layers of corrosion products, generally dark-brown to green-bluish colour, chemi- cally known as copper hydroxide and copper carbonate, copper sulphate etc. depending upon exposure time, and presence of pollut- ants in the surrounding environment, which is technically also known as patina [28]. Copper ions being very sensitive to chloride ions, even presence of trace amount can cause corrosion at very signi fi cant rate in sea water and form unstable fi lms of CuCl and soluble chloride complexes [27]. The conventional treatment approach is based on hydrophobic polymer paints coating or self assembled monolayer [27]; however, they have their own limitations, fi rst and foremost is very short life span of coating and therefore, one has to go for coating very often, multistep, and tedious. Sometimes polymeric resin paints contains toxic substances like (chromium etc) which is very harmful to the environment. Nanostructure materials engineering extends the possibility of designing environmentally friendly anti-corrosion engineering ‘ smart ’ coatings which can last much longer compared to traditional coatings. CNT-reinforced polymer nanocomposite based protective coatings are attractive options for marine environment applications due to their excellent properties and unlimited possibilities of tailoring their chemical, physical and processing behavior to meet the requirement. CNT-reinforced nanocomposite coatings guard the substrate by providing a tough protective shield that can lock out de- structive elements and keeping it resilient and durable for very longer period of time, which cannot be met by the traditional micrometer hydrophobic polymer/self-assembled monolayer coatings. The speci fi c aim of the present work is to fabricate MWCNT/ hexamethylene diisocyanate (HDI) composite coating by EPD from aqueous suspensions for possible potential application in stringent marine environment to protect copper based structure from oxida- tion and further corrosion. In this study HDI has been reported as polymeric matrix for the fi rst time. The in fl uence of dispersant and polymeric resin on improving the adhesive strength of the MWCNT/HDI composite coating on copper substrate will be examined. The most plausible mechanism of coatings by combination of MWCNT and polymeric resin (HDI) on copper substrate has been proposed. MWCNT was purchased from Sigma-Aldrich Chemie, GmbH, Stein- heim, Germany, with diameter range of 110 – 170 nm and average length 5 – 9 μ m as reported by the supplier (Fig. 1). The Scanning electron microscopy (SEM) image of pristine MWCNT showed large number of cross-linking and entanglements. The entanglement could be broken to large extent by addition of dispersant. Fig. 2 shows well dispersed MWCNT in presence of dispersant Gum Arabic (GA). GA used as dispersant is a highly branched polysaccharide and is known for its dispersion property. HDI is an organic polymeric resin generally used in special applications such as enamel coating which are resistant to abrasion and degradation from UV light. The as received MWCNT was further characterized by the Raman spectroscopy (Fig. 2). The D-band (1353 cm − 1 ), G-band (1575 cm − 1 ) and D ’ -band, the second order overtone of D-band (2696 cm − 1 ), con fi rms the typical characteristics of multiwall carbon nanotube. Preparation of well dispersed suspension, free from agglomerates, is a prerequisite for obtaining uniform, homogeneous and crack free deposit by EPD. 0.1 wt.% of MWCNT suspension was prepared in aqueous solution by adding pre-optimized quantities of GA and HDI, combination (600 mg/g) and (0.27 mg/g) respectively. Dispersant is selected in such a manner so that there should be synergy between dispersant and polymeric resin. The suspension was ultrasonicated at 160 kW for 30 min to break the agglomerates. Sedimentation of the particles was prevented by mild stirring by using a magnetic stirrer. Electrophoretic deposition of MWCNT/HDI on the copper substrate was carried out using the deposition set up as shown in Fig. 3. Two par- allel copper plates (9 mm× 30 mm) separated by 10 mm gap were used as the electrodes. One of them works as depositing substrate (cathode) and other as the counter electrode. The suspension was ultrasonicated for about 20 min just before the EPD experiments. EPD was carried out at constant voltage mode at DC voltage between 10 and 30 V, using a source meter (Model: 2410, Keithley Instruments, Inc, USA) for deposition time of 0.5 – 5 min. Once deposition is over, the deposit was taken out carefully vertically along with the substrate. The sample was then allowed to dry upright position overnight at room temperature and weighed to determine the deposit yield and the products are ready for characterization. The electrochemical experiments were carried out using potentiostat (Model: Versastat-3, Prinston Applied Research, USA) with a three electrode electrochemical cell. The Cu-electrode embedded in the epoxy resin served as the working electrode, Pt as counter electrode and standard Ag/AgCl as reference electrode. The working electrode with exposed area 1 cm 2 was stabilized in 3.5% NaCl solution at room temperature (35 °C). The open circuit potential (OCP) was monitored continuously till the steady state was reached. The polarization plot was recorded at a scan rate of 1 mV/s within a scan range of +1 V to − 1 V. The corrosion potential (E corr ) and corrosion current density (I corr ) was computed by Tafel extrapolaration technique from polarization plot. The microstructural and morphological characterization of MWCNT and composite samples were carried out using Scanning Electron Microscope (Model: Hitachi, S-3400 N,Tokyo, Japan). The Raman scattering experiments were carried out using a Renishaw Im- aging Microscope WiRE spectroscopy (Model: Invia Re fl ex-H33197, Incoterm, UK) equipped with air cooled CCD detector. The spectra of powder samples of MWCNT were measured over a scanning range of 0 – 3250 cm − 1 with incident argon laser excitation wavelength of 514 nm. The speci fi c surface charge of MWCNT suspension measurements were carried out with Particle Charge Detector (PCD), Model: PCD-04-pH from Herrsching, Muteck, Germany. The anti-corrosion property of MWCNT reinforced polymer coating fi lms were investigated using potentiostat (Model: Versastat-3, Prinston Applied Research, USA). Fig. 4.(a, b and c) shows the optimization of concentration of dispersant GA, polymeric resin, HDI and combination thereof using Particle Charge Detector (PCD), the details of which described elsewhere [29,30]. The variation of PCD potential as function of different concentration is plotted and the in fl ection point in the graph gives the optimum concentration required for stable dispersion. The initial increase in PCD potential occurs due to increase in speci fi c charge due to adsorbed additives on MWCNT surface with increasing concentration of dispersant. Once the surface is covered completely (monolayer coverage), that quantity gives the overall maximum stability and optimized chemical additives dosages. The unadsorbed excess remains in the solution and may affect viscosity of the solution without affect- ing PCD potential. The measured optimum dosages of GA, HDI and GA and HDI combination were 600 mg/g (Fig. 4.a), 0.2 mg/g (Fig. 4.b) and 0.27 mg/g (Fig. 4.c), respectively. This technique is very easy, accurate and useful for the assessment of stability of nanoparticles suspensions and determination of optimum dispersant concentration for nano- ceramics and polyelectrolyte systems. [31 – 33]. The quantum of surface charge density on any particulate matter in aqueous suspension is an important particle characteristic and helpful for knowing dispersability of suspension. A very high surface charge density is an indicative of strong repulsive forces between the particles and results in good dispersion. Fig. 5 shows the results of surface charge measurement of pristine MWCNT, treated MWCNT with dispersant GA and MWCNT in presence of dispersant GA and polymeric resin HDI in aqueous suspension at ...
Context 3
... Sigma-Aldrich Chemie, GmbH, Stein- heim, Germany, with diameter range of 110-170 nm and average length 5-9 μm as reported by the supplier (Fig. 1). The Scanning elec- tron microscopy (SEM) image of pristine MWCNT showed large num- ber of cross-linking and entanglements. The entanglement could be broken to large extent by addition of dispersant. Fig. 2 shows well dis- persed MWCNT in presence of dispersant Gum Arabic (GA). GA used as dispersant is a highly branched polysaccharide and is known for its dispersion property. HDI is an organic polymeric resin generally used in special applications such as enamel coating which are resis- tant to abrasion and degradation from UV light. The ...
Context 4
... Arabic (GA). GA used as dispersant is a highly branched polysaccharide and is known for its dispersion property. HDI is an organic polymeric resin generally used in special applications such as enamel coating which are resis- tant to abrasion and degradation from UV light. The as received MWCNT was further characterized by the Raman spectroscopy (Fig. 2). The D-band (1353 cm − 1 ), G-band (1575 cm − 1 ) and D'-band, the second order overtone of D-band (2696 cm − 1 ), confirms the typical characteristics of multiwall carbon ...

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... Shen et al. [46] have argued that CNTs could be conductive additives due to their optimal electrical conductivity and characteristic length-to-diameter (aspect) ratio. Although, a variety of filler inhibitors have been studied as self-healing amendments to provide endurable mild steel protection [47][48][49][50][51][52][53], literature revealed that so far very few studies have exploited the green nanotechnology route to synthesize self-healing filler as protective coatings of mild steel against aggressive corrosion medium. The green nanotechnology enrouted production of metal nanoparticles is an emergent area with applications in physics, chemistry, biology, material science and medicine [54][55][56][57][58]. Presently, green nanotechnology is preferred to surmount the detrimental effects of heavy metals on human health and ecosystem. ...
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... The Raman spectra of MWCNT and functionalized MWCNT depicted two bands, D band between 1348.8 to 1353.4 cm −1 corresponding to the sp 3 hybridized carbon, also known as disorder band and G band between 1582.3 to 1599.6 cm −1 corresponding to the sp 2 hybridized carbon (Inyang et al., 2014;Singh et al., 2011). However, the intensity ratio of the D band to the G band (I D /I G ) was enhanced from 1.006 to 1.014, due to the introduction of carboxylic functional groups on the defective sites of MWCNT, as shown in Figure S2. ...
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