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Pigging operation for wax removal (Ref: http://www.software.slb.com/store/_layouts/SLB/Pages/ProductDetailPage.aspx? pidAWAX-M1).  

Pigging operation for wax removal (Ref: http://www.software.slb.com/store/_layouts/SLB/Pages/ProductDetailPage.aspx? pidAWAX-M1).  

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Conference Paper
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Pigging is widely used in pipelines for wax removal. However, pigging operation relies heavily on “rule-of-thumb.” Because of its complexity and lack of methods, the wax removal mechanism is still poorly understood. This work aims to reveal the nature of the wax breaking process and thus promote understanding of wax removal physics. A unique experi...

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... as thermal insulation, use of microbial products, and a combination of the above (Al-Yaari 2011; Kang et al. 2014;Mokhatab and Towler 2009;Aiyejina et al. 2011). While prevention of wax deposition is preferable from the outset, it is not always practical. In comparison to other methods, mechanical pigging on a planned frequency, as described in Fig. 1, has been the most popular approach for wax removal in pipelines (Davidson 2002;Tiratsoo 2013). In addition, a similar scrapers and/or cutting operation to pigging operation is used extensively to remove wax deposits from well tubing because it can be economical and result in minimal formation damage (Al-Yaari 2011). It is important to ...
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... Hence, after the initial breaking of the wax, increase in the wax removal force become very small and it can be considered to remain constant in this pre-plug phase (Phase 2) ( Wang and Sarica, 2001). Hence, the wax breaking force can be determined by averaging the wax removal forces experienced during the pre-plug phase (Phase 2) as shown in Fig. 10. Fig. 10 gives the wax breaking force determination principle. The result demonstrated the breaking force of wax deposits formed with 50 wt.% mixing ratio at 10 °C experimental temperature and at 2-mm wax thickness against cup pig (85HA) is 56.8 N. It was observed to be one third of the maximum wax removal force during pigging process. This ...
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... this paper, the effects of wax thickness, mixing ratio, pipe wall temperature, pig shape and aggres- siveness on wax breaking force were investigated in detail by using the mixtures of crude oil and field wax deposit. Fig. 11 shows the results from a cup pig for different wax thicknesses. The wax sample was prepared with 50 wt.% wax deposit and 50 wt.% crude oil. The pig being used has two cups with hardness of 80HA. It can be seen from Fig. 11 that the wax breaking force increases with the increase in wax thickness. In other words, the thicker the wax was, ...
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... aggres- siveness on wax breaking force were investigated in detail by using the mixtures of crude oil and field wax deposit. Fig. 11 shows the results from a cup pig for different wax thicknesses. The wax sample was prepared with 50 wt.% wax deposit and 50 wt.% crude oil. The pig being used has two cups with hardness of 80HA. It can be seen from Fig. 11 that the wax breaking force increases with the increase in wax thickness. In other words, the thicker the wax was, the more force was needed to break up the wax. This conclusion confirmed the findings by Wang and Sarica (2001). ...
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... samples being used in this study have different hardnesses with different mixing ratios between wax deposit and crude oil. Also, their WAT and wax content are different. The higher the mixing ratio of wax deposit, the higher WAT and wax content were. Fig. 6 has validated this point. Fig. 12 presents the results from a disc pig (90HA) for 4-mm wax thickness. The results revealed that the wax breaking force increases with the increase in mixing ratio of wax deposit at different experimental temperatures of 10, 20, and 30°C. It can be further concluded that the harder the wax was, the more wax breaking force was required to ...
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... conclusion is also identical with the experimental results obtained by Sarica (2001, 2008). Note that only limited data is presented in Fig.12 due to experiment failures for some cases. ...
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... effect of pipe wall temperature on wax breaking force was investigated for the first time. A cup pig with hardness of 90HA was used to remove the wax with thickness of 6 mm. Fig. 13 shows that the wax breaking force decreases with the increase in pipe wall temperature. This effect is more significant at higher mixing ratio. The rheological property of wax deposit at different temperatures may have significant influence on wax hardness. Fig. 14 shows a comparison of the wax removal performance between the cup and ...
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... A cup pig with hardness of 90HA was used to remove the wax with thickness of 6 mm. Fig. 13 shows that the wax breaking force decreases with the increase in pipe wall temperature. This effect is more significant at higher mixing ratio. The rheological property of wax deposit at different temperatures may have significant influence on wax hardness. Fig. 14 shows a comparison of the wax removal performance between the cup and disc pigs at same experimental conditions. It can be seen from Fig. 14 that the wax breaking force is bigger for disc pig than cup pig at the same experimental conditions. This may be the reason why disc pig is more efficient for wax removal than cup pig. This also ...
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... increase in pipe wall temperature. This effect is more significant at higher mixing ratio. The rheological property of wax deposit at different temperatures may have significant influence on wax hardness. Fig. 14 shows a comparison of the wax removal performance between the cup and disc pigs at same experimental conditions. It can be seen from Fig. 14 that the wax breaking force is bigger for disc pig than cup pig at the same experimental conditions. This may be the reason why disc pig is more efficient for wax removal than cup pig. This also implies that the wax removal performance can be promoted by optimizing the pig ...
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... wax removal performance of different pig aggressivenesses was also studied for the first time. Fig. 15 shows that different scraper (cup/disc) hardnesses have different wax removal performances. As shown in Fig. 15, cup and disc pigs have different wax breaking performances. For the experimental condition as presented in Fig. 15, the wax breaking force of cup pig increased first and then decreased when the cup strength is enhanced. In ...
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... wax removal performance of different pig aggressivenesses was also studied for the first time. Fig. 15 shows that different scraper (cup/disc) hardnesses have different wax removal performances. As shown in Fig. 15, cup and disc pigs have different wax breaking performances. For the experimental condition as presented in Fig. 15, the wax breaking force of cup pig increased first and then decreased when the cup strength is enhanced. In contrast, the effect of disc hardness on wax breaking force is difficult to evaluate due to missing data for 85HA ...
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... wax removal performance of different pig aggressivenesses was also studied for the first time. Fig. 15 shows that different scraper (cup/disc) hardnesses have different wax removal performances. As shown in Fig. 15, cup and disc pigs have different wax breaking performances. For the experimental condition as presented in Fig. 15, the wax breaking force of cup pig increased first and then decreased when the cup strength is enhanced. In contrast, the effect of disc hardness on wax breaking force is difficult to evaluate due to missing data for 85HA case. ...
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... the wax yield stress measured by the rheometer. The wax failure stress can be obtained by dividing the wax breaking force with the cross sectional area of the wax deposit (Galta 2014). A linear relationship between wax failure stress and yield stress is obtained with good accuracy by fitting the experimental data for a cup pig (85HA), as shown in Fig. 16. Hence, it is found that the linear fitting can be expanded to the entire experimental matrix, as depicted by Fig. 17. Fig. 17 reveals that the linear relationship is different for different pig designs. Moreover, it is also found that there is an overwhelming effect between the wax failure stress and yield stress, where the wax ...
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... with the cross sectional area of the wax deposit (Galta 2014). A linear relationship between wax failure stress and yield stress is obtained with good accuracy by fitting the experimental data for a cup pig (85HA), as shown in Fig. 16. Hence, it is found that the linear fitting can be expanded to the entire experimental matrix, as depicted by Fig. 17. Fig. 17 reveals that the linear relationship is different for different pig designs. Moreover, it is also found that there is an overwhelming effect between the wax failure stress and yield stress, where the wax failure stress exceeds the yield stress of the same wax deposit during the wax removal process. This effect is more obvious for ...

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... Given the current state of pig development, wax removal by pigs is inadequate, and the mechanism for wax removal remains to be elucidated. Wang et al. [11] conducted experiments on wax removal using various models of non-super-diameter polyurethane pigs. Their findings are pivotal in determining the optimal dewaxing frequency and assessing associated risks with pig usage. ...
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... Predictive models can also be used for design considerations and wax deposition remediation schedules [7]. Wax deposits are usually periodically removed by mechanical pigging and chemical remediation [5,8]. These techniques add more production and operational costs [2,7]. ...
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Full-text available
Precipitation and deposition of paraffin wax and hydrates is a major concern for hydrocarbon transport in pipelines, tiebacks, and other production tubing in cold environments. Traditionally, chemical, mechanical, and thermal methods are used to mitigate the deposition at the expense of production interruption, complex maintenance, costs, and environmental hazards. This paper studies the potential of nanopaint-aided electromagnetic pigging. This process has potentially low production impact, simple maintenance, low energy cost, and no chemical expense or hazards. The electromagnetic pig contains an induction coil that emits an alternating magnetic field. The alternating magnetic field induces heat in the nanopaint coating (i.e. coating with embedded paramagnetic nanoparticles) on the pipeline's inner wall and in the pipeline wall itself. The heat then melts and peels off the wax and hydrates adhering to the pipeline, allowing the hydrocarbon to carry them away. We analyze the heating effectiveness and efficiency of electromagnetic pigging. The heating effectiveness is measured by the maximum pigging speed that allows deposit removal. The heating efficiency is measured by the ratio of the heat received by the wax over the total emitted electromagnetic energy, which we define as the pig induction factor. Based on our numerical model, we compare the pig induction factor for different coil designs, different hydrocarbon flow rates, and different pig traveling speeds. We find that slower pig speed generally improves the pigging performance, that shorter solenoids with larger radius have higher efficiency, and that the oil flow does not considerably affect the process. We re-evaluate the maximum pig speed defined by the static pig model and confirm that a solenoid with larger radius allows higher pig speed. We investigate the potential of a novel, low-maintenance electromagnetic pigging method that poses minimal interruption to production. This investigation is a basis for a new technology that stems from initial experimental investigation done by our collaborators. We here provide parameters for pig design and pigging protocol optimization, and will put them in practice in our future lab experiments.
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