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Model of upper mechanism of a sewing machine.  

Model of upper mechanism of a sewing machine.  

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Article
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This paper deals with the modeling and optimization of mechanical system, focusing on industrial sewing machines in order to reduce the vibrations by balanc-ing. It presents creation of model of mechanisms and their optimization using Modelica language through software MathModelica and Mathematica. Both ad-vantages and drawbacks of this approach ar...

Contexts in source publication

Context 1
... force F is defined by multiple of body mass m and its acceleration in the center of mass a GT . The acceleration is calculated according to relations (1, 2, 3), only instead of position vector r LA , the posi- tion vector of center of mass r LT is inserted ...
Context 2
... can be relatively a lot of mechanisms in- side the sewing machine (according to the type of machine). These mechanisms can form a long chain. Already the model of simple mechanism such as crank mechanism or four bar mechanism from fig. 1 includes about ten elements. For easier work and better orientation it is convenient to assemble these simple mechanisms into blocks and form indepen- dent elements from them, which are then ...
Context 3
... upper mechanism model of a sewing ma- chine from fig. 1 is then simplified to model that has only five elements ( fig. 2). Used elements represent global coordinate system, planar crank mechanism and binary revolute pair replacing four bar mechan- ism of thread feeder, all for suggested constant value of crank shaft angular velocity which is connected to the CrankMech2D ...

Citations

... However, there is still a clear gap in implementing these approaches in synthesizing mechanisms of sewing machines. As few examples in this context, vibrations reduction of industrial sewing machines by eccentric balancing of crank mechanism of the needle bar is presented in [1], [2]. The authors of deal with method of balancing optimization of a very complex set of sewing machine mechanisms using Adams and Mathematica Softwares [3]. ...
Article
Full-text available
Sewing is one of the most commonly used manufacturing processes in the world. In the textile industry, development of sewing machines with optimal mechanical performance is very important. Obviously, the quality of sewing, increase of the needle transmission force and the optimal mechanical advantage are greatly dependent on the design criteria of the needle driving mechanism. Therefore, in this paper, first a newly developed needle driving mechanism of a sewing machine is introduced. Then, the concepts of transmission angle and mechanical advantage are described. Next, the multiobjective constrained optimization of this mechanism using the genetic algorithm is explained. The objective functions of the optimization problem are considered in such a way to fulfil some of the most important design criteria such as reducing the needle generated heat, reducing undesirable vibrations and increasing the mechanical performance. The obtained results confirm improvement of the required design criteria of the newly developed mechanism in this study. It is also concluded that improving the mechanical advantage of about 14% causes an increase in the value of the needle jerk about 30%. This clearly states that higher mechanical advantage, is achieved by the cost of increasing the needle jerk.