Fig 2 - uploaded by Maria Grazia Gnoni
Content may be subject to copyright.
Main pillars of the Bosch Production System (BPS). 

Main pillars of the Bosch Production System (BPS). 

Source publication
Article
Full-text available
A critical component of a safety management system is the Near-miss Management System (NMS). An effective NMS aims to recognize signals from the operational field in order to apply more effective prevention strategies. These systems are widespread in industrial contexts characterized by a high risk level, such as major hazard and hospital sectors....

Context in source publication

Context 1
... Lean Manage- ment reference model -the so called Bosch Production System (BPS) -which is currently applied in about 250 plants worldwide. It represents an evolution of the original Toyota Production Sys- tems as new concepts concerning safety and environmental pro- tection have been introduced. Main principles constituting the BPS are depicted in Fig. ...

Similar publications

Article
Full-text available
The 21st century is characterised by the unprecedented speed and scope of changes, creating a new external environment, where the logistics systems are managed. The latest development in logistics management is influenced by sustainability, which complements the economic dimension with environmental and social dimensions. The fundamental principle...
Article
Full-text available
The main purpose of the article is to present methods of evaluation of the production process in the automotive industry. Various methods and techniques for assessing productivity are used for this purpose. Productivity assessment is most often performed to perform a comparative efficiency analysis between different production lines. The second oft...
Article
Full-text available
Purpose – The purpose of this paper is to present a methodology to assess the experiential learning processes of learning lean in an innovative learning environment: the lean model factories. Design/methodology/approach – A literature review on learning and lean management literatures was carried out to design the methodology. Then, a case study m...
Article
Full-text available
Motivation: Green Lean (Lean and Green) approach is based on the lean method. As the literature and case studies show the Japanese quality improvement tools can be used in environmental management as well as in quality management. Companies that focus on sustainability may use those tools and methods to improve its processes and eliminate green was...

Citations

... He proposed the accident triangle: the ratio of death, serious injury, minor injury, and non-injurious accidents in enterprises is 1:29:300. The accident triangle represents there are similar risk factors behind serious accidents and minor accidents, which have been used to guide the safety management of enterprises for a long time [6,7]. Many sectors, such as the railway sector in the UK [8], the industrial sector in Germany [9], and the mining sector in Australia [10], conduct analyses of near misses and accidents without significant consequences to reveal operator errors and system deficiencies. ...
Article
Full-text available
Background With the rapid development of China’s chemical industry, although researchers have developed many methods in the field of chemical safety, the situation of chemical safety in China is still not optimistic. How to prevent accidents has always been the focus of scholars’ attention. Methods Based on the characteristics of chemical enterprises and the Heinrich accident triangle, this paper developed the organizational-level accident triangle, which divides accidents into group-level, unit-level, and workshop-level accidents. Based on 484 accident records of a large chemical enterprise in China, the Spearman correlation coefficient was used to analyze the rationality of accident classification and the occurrence rules of accidents at different levels. In addition, this paper used TF-IDF and K-means algorithms to extract keywords and perform text clustering analysis for accidents at different levels based on accident classification. The risk factors of each accident cluster were further analyzed, and improvement measures were proposed for the sample enterprises. Results The results show that reducing unit-level accidents can prevent group-level accidents. The accidents of the sample enterprises are mainly personal injury accidents, production accidents, environmental pollution accidents, and quality accidents. The leading causes of personal injury accidents are employees’ unsafe behaviors, such as poor safety awareness, non-standard operation, illegal operation, untimely communication, etc. The leading causes of production accidents, environmental pollution accidents, and quality accidents include the unsafe state of materials, such as equipment damage, pipeline leakage, short-circuiting, excessive fluctuation of process parameters, etc. Conclusion Compared with the traditional accident classification method, the accident triangle proposed in this paper based on the organizational level dramatically reduces the differences between accidents, helps enterprises quickly identify risk factors, and prevents accidents. This method can effectively prevent accidents and provide helpful guidance for the safety management of chemical enterprises.
... Gnoni et al. [23] 2013 ...
... Thus, acting to prevent near-miss will likely reduce injuries and accidents in shipping [40]. The safety pyramid designed by Heinrich shows the relationship between near-misses, minor injuries, and major injuries ( Figure 5) [50]. According to him, accidents and near-misses have the same root causes, and investigating, analysing and learning from the conclusions can improve maritime safety [50]. ...
... The safety pyramid designed by Heinrich shows the relationship between near-misses, minor injuries, and major injuries ( Figure 5) [50]. According to him, accidents and near-misses have the same root causes, and investigating, analysing and learning from the conclusions can improve maritime safety [50]. Source: Authors according to [50]. ...
... According to him, accidents and near-misses have the same root causes, and investigating, analysing and learning from the conclusions can improve maritime safety [50]. Source: Authors according to [50]. ...
Article
Full-text available
As the human factor is considered a leading cause of maritime accidents, reducing its effect and making shipping safer, more sustainable and reliable concept is necessary. Therefore, IMO introduced the ISM Code as a tool for creating and developing a safety culture in shipping. However, barriers prevent the development of an effective safety culture on ships. One of the safety culture elements is reporting culture, where seafarers are expected to freely and unbiasedly report observed accidents and near-misses. Reporting such undesired events should enable organisational learning through investigation, analysis, and dissemination of complete reports. In addition, it needs to be mentioned that reporting and, in the end, learning from near-miss reports is more desirable than learning from accidents since no harm was done. This paper gives a brief overview of safety culture in shipping, emphasising reporting culture, especially near-misses. Developing a just culture onboard a ship is a pivotal factor in implementing and developing an effective safety culture. Shipboard leadership and company management should create an adequate climate that enables reporting and thus improves safety in shipping.
... Near-miss Management Systems (NMSs) are mandatory in the Major Accident Hazard (MAH) legislation (Gnoni et al., 2013;van der Schaaf, 1995). However, in other sectors, such as the manufacturing industry, employers are not currently required to report near-misses (Awolusi & Marks, 2015;Occupational Safety and Health Administration, n.d.). ...
... However, in other sectors, such as the manufacturing industry, employers are not currently required to report near-misses (Awolusi & Marks, 2015;Occupational Safety and Health Administration, n.d.). Nevertheless, it is essential to manage near-misses efficiently, as they constitute a proactive strategy for improving risk prevention and preventing accidents (Andriulo & Gnoni, 2014;Gnoni et al., 2013). As referred to in requisite 10.2, "the organisation shall establish, implement and maintain a process(es), including reporting, investigating and taking action, to determine and manage incidents and non-conformities" (ISO Standard No. 45001, 2018). ...
Chapter
The footwear industry, part of the traditional manufacturing sector, plays a prominent role in Portugal. Understanding some occupational health and safety (OHS) characteristics is essential to implement and consolidating prevention. Thus, this study searched for relevant information about the OHS characterisation of the Portuguese footwear industry. Eighty-five companies replied to the questionnaire. Topics such as dimension, OHS services, certification, training, OHS mandatory annual consultation, near-miss management (NMS), and workplace exercise program were analysed. Most companies were SMEs, not possessing internal OHS services. Few respondents had a certification, and only one was certified by ISO 45001. The majority of the companies referred to performing training and OHS consultation. Some respondents referred to implementing NMS. Thus, it is essential to understand the quality and quantity of the existing previously stated by the respondents regarding training, consultation and NMS to ensure their effectiveness. Although it is an industry still characterised by repetitive operations and maintained postures, no company referred to performing workplace exercise programs, and few considered adopting them. OHS issues are still not regarded as top company priorities within this sector.
... Several researchers have attributed more importance to the study of lean practices implementation effects on the working conditions of employees in different contexts. For example, Gnoni et al. (2013) proposed the integration of lean principles with workplace safety into a global automotive company's near-misses management system. By incorporating this integration, occupational safety management can be significantly enhanced, as it requires the active involvement of all employees in problem identification and resolution. ...
Article
Purpose Lean management tools are becoming increasingly applied in different types of organizations around the world. These tools have shown their significant contribution to improving business performance. In this vein, the purpose of this paper is to examine the influence of lean management on both occupational safety and operational excellence in Tunisian companies. Design/methodology/approach A survey was conducted among Tunisian companies, and it resulted in the collection of 62 responses that were analyzed using the software SPSS. In addition, a conceptual model linking the practices of the three basic concepts was designed to highlight the hypotheses of the research. Subsequently, factor analysis and structural equation method analysis were conducted to assess the validation of the assumptions. Findings The results obtained have shown that lean management has a significant impact on occupational safety. Similarly, occupational safety has a significant impact on operational excellence. However, lean management does not have a significant impact on operational excellence. Originality/value This work highlighted the involvement of small and medium-sized enterprise’s managers from emerging economies in the studied concepts’ practices. Likewise, it testified to the impacts of lean management on occupational safety and operational excellence in the Tunisian context.
... Near-miss management system (NMS) design was assessed by applying lean thinking principles to define novel procedures for designing and managing an organisation and its resultant safety management system [88]. Consequently, a novel NMS based on the integration principles of lean management in job-related safety for a worldwide supplier company was designed. ...
... Consequently, a novel NMS based on the integration principles of lean management in job-related safety for a worldwide supplier company was designed. Since no baseline model had been previously established, many aspects were evaluated to effectively integrate occupational safety into the existing lean management system [88]. Novel features characterising the established model have potential for the entire application. ...
Article
Full-text available
Accidents are more prevalent in the construction industry compared to other economic sectors. Therefore, understanding the benefits of occupational health and safety management systems (OHSMSs) in terms of their sustainable implementation, management and performance, as well as the awareness of OHMSs and barriers to their implementation, are important for improving OHSMSs in the sustainability of the construction industry. Although there is considerable research on OHSMSs, further assessments are needed concerning other aspects of OHSMSs, particularly the benefits of OHSMSs. Thus, this review paper summarises the empirical state of the art of OHSMS activities. Scopus, Web of Science and other databases were searched using predefined standards. The query was limited to articles published from 1999 to 2023. Consequently, one hundred and four articles were selected and analysed. These articles present analyses of OHSMSs and their potential benefits concerning the implementation of OHSMSs and management, performance, awareness, and barriers in relation to OHSMSs. The results reveal that 12.50% of the reviewed studies assessed the implementation of OHSMSs in the construction industry, and 25.96% studied the management of OHSMSs. Analyses of the performance of OHSMSs in the construction industry accounted for 8.65%, analyses of the awareness of OHSMSs accounted for 4.81%, model-related analyses accounted for 13.46%, studies on the significance/benefits of OHSMSs accounted for 3.85%, studies on the barriers/challenges associated with OHSMSs accounted for 5.77%, analyses on the safety indicators of OHSMSs accounted for 2.88% and other types of studies accounted for 20.19%. This study further reveals that the implementation of OHSMSs is characterised by a dearth of proper communication, the non-utilisation of personal protective equipment (PPE), wrong postures and work activities, a dearth of training, physiological factors including burnout and stress, and a dearth of safety culture and orientation; in addition, matters relating to compliance with effective laws are significant safety challenges in the construction industry. However, the rationality for evaluating the benefits of OHSMSs, comprising their implementation, management and performance, as well as awareness of and barriers to OHSMSs, is challenging to authenticate because appropriate field, survey, organisational and clinical data concerning incident occurrences in the construction industry are lacking for comprehensive evaluations. Thus, this novel study presents our effort to narrow this gap by establishing a framework for increasing our understanding of the benefits of implementing OHSMSs and accident reduction.
... Kalan %2'nin ise nedenini belirleyemediğini ifade den Heinrich'in bu çalışması daha sonraları eleştirilere uğrasa da aynı araştırmada halen yaygın kabul gören başka sonuçlara da ulaşmıştır. Buna göre iş kazaları ve iş yerinde yaşanan olaylar tasnif edildiğinde, bunlardan her bir ağır yaralanma veya ölümle sonuçlanan kazaya karşılık 29 hafif yaralanmalı kaza ve 300 ramak kala olayın yaşanmış olduğu ortaya konulmuştur (Gnoni et al., 2013;Montesi, 2023). ...
... Bu çalışmaya göre, ağır yaralanmalı veya ölümlü her kazanın arkasında en az 30 tane maddi hasarlı olay ve 10 tane küçük yaralanmalı olay varken bütün bunların arkasında da en az 600 tane ramak kala olay vardır. Özetle Bird, küçük yaralanmaların ve ramak kala olayların önlenmesine odaklanarak kuruluşların büyük yaralanmaların ve ölümlerin sayısını azaltabileceğini savunmuştur (Montesi, 2023;Nam & Nam, 2019;Gnoni et al., 2013) Bu çerçevede bakıldığında kazaların arka planındaki sorunların tespit edilmesi ve ele alınmasındaki zorluklardan biri, yaralanma veya hasarla sonuçlanmayan olaylara ilişkin veri eksikliğiydi. O dönemde olay raporlaması öncelikle zararla sonuçlanabilecek ancak sonuçlanmayan olaylardan ziyade zararla sonuçlanan kazalara odaklanmaktaydı. ...
... Bu durum bir iş kazasına en yakın olaydır. Örneğin, bir çalışanın merdivenlerden kayarak düşmesi ve bu seferlik korkuluklara tutunmuş olması gibi (Gnoni et al., 2013). ...
... Kalan %2'nin ise nedenini belirleyemediğini ifade den Heinrich'in bu çalışması daha sonraları eleştirilere uğrasa da aynı araştırmada halen yaygın kabul gören başka sonuçlara da ulaşmıştır. Buna göre iş kazaları ve iş yerinde yaşanan olaylar tasnif edildiğinde, bunlardan her bir ağır yaralanma veya ölümle sonuçlanan kazaya karşılık 29 hafif yaralanmalı kaza ve 300 ramak kala olayın yaşanmış olduğu ortaya konulmuştur (Gnoni et al., 2013;Montesi, 2023). ...
... Bu çalışmaya göre, ağır yaralanmalı veya ölümlü her kazanın arkasında en az 30 tane maddi hasarlı olay ve 10 tane küçük yaralanmalı olay varken bütün bunların arkasında da en az 600 tane ramak kala olay vardır. Özetle Bird, küçük yaralanmaların ve ramak kala olayların önlenmesine odaklanarak kuruluşların büyük yaralanmaların ve ölümlerin sayısını azaltabileceğini savunmuştur (Montesi, 2023;Nam & Nam, 2019;Gnoni et al., 2013) Bu çerçevede bakıldığında kazaların arka planındaki sorunların tespit edilmesi ve ele alınmasındaki zorluklardan biri, yaralanma veya hasarla sonuçlanmayan olaylara ilişkin veri eksikliğiydi. O dönemde olay raporlaması öncelikle zararla sonuçlanabilecek ancak sonuçlanmayan olaylardan ziyade zararla sonuçlanan kazalara odaklanmaktaydı. ...
... Bu durum bir iş kazasına en yakın olaydır. Örneğin, bir çalışanın merdivenlerden kayarak düşmesi ve bu seferlik korkuluklara tutunmuş olması gibi (Gnoni et al., 2013). ...
... Most studies consider identification the first phase in a Near-Miss Management System (Phimister et al., 2000;Oktem, 2002;Cooke and Rohleder, 2006;Meel et al., 2007;Gnoni et al., 2013;WSH, 2016;Hasanspahić et al., 2020). However, Rasmussen et al. (2013) recognized observation as the first phase, although it might be argued that to observe a near-miss event, one needs to identify it. ...
... The system's second phase is reporting or disclosure (Phimister et al., 2000;Oktem, 2002;Cooke and Rohleder, 2006;Meel et al., 2007;Gnoni et al., 2013;Rasmussen et al., 2013;Craig et al., 2014;WSH, 2016). In the study by Lindberg et al. (2010), reporting is the first phase of a system, which could be considered adequate if all seafarers are proficient in recognizing near-miss events. ...
... The third phase of the system is prioritization or selection (Oktem, 2002;Meel et al., 2007;Gnoni et al., 2013;Rasmussen et al., 2013;Hasanspahić et al., 2020). Although some studies did not include prioritization in a Near-Miss Management System (Phimister et al., 2000;Cooke and Rohleder, 2006;Craig et al., 2014;WSH, 2016), it is a vital link within. ...
Article
Full-text available
Unlike learning from accidents, learning from near misses is based on events that caused no injuries or damage. Therefore, reporting and investigating near-miss events in shipping could be considered a more convenient means of reducing accidents and safety improvements than accident investigations. However, to facilitate learning from near misses, an adequate and efficient Near-Miss Management System must be implemented on board ship. Since ship Masters and Safety Officers are responsible for the efficiency of the Near-Miss Management System (NMMS) on the shipboard side, their attitudes and opinions on implemented systems might be considered indicators of its quality. Therefore, the questionnaire was developed and distributed among Masters and Safety Officers to collect their perceptions of and attitudes toward Near-Miss Management Systems. Furthermore, the paper aims to examine the relationship between the respondents' ranks (Masters and Safety Officers), the type of ship they are serving on, and their attitudes toward Near-Miss Management. The data analysis showed that most respondents are satisfied with the Near-Miss Management Systems implemented on their ships but consider near-misses underreported. Moreover, analysis results showed that there are no significant differences in attitudes towards NMMS between ranks and types of ships.
... The skill sets reflect elements from Six Sigma, lean and other process improvement methods like the theory of constraints (TOC) total productive maintenance (TPM). In order to achieve any of the certification levels, a proctored exam must be passed that includes various questions on Lean Six Sigma and its applications (Gnoni et al., 2013). Manufacturing SMEs in advanced countries are having higher output because of better implementation of waste management techniques (Sodhi et al., 2020b). ...