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Grain size distribution of Al in the cross-sectional thermal-affected zone after 25 pulse treatments.
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In this paper, the effect of high-current pulsed electron beam (HCPEB) on the microstructure refinement of an Al–20Si–5Mg alloy in the cross-section modified zone was studied, and a double-layer ultrafine crystal structure of the Al–20Si–5Mg alloy was formed. It was found that the cross-section modified zone was divided into three zones, namely, th...
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Two specimens of alluaudite-group minerals, badalovite NaNaMg(Mg,Fe3+)2(AsO4)3 and calciojohillerite NaCaMgMg2(AsO4)3, were taken on the Second scoria cone of the Great fissure Tolbachik eruption, Kamchatka Peninsula, Russia. The crystal structures of these monoclinic minerals have been refined by single-crystal X-ray diffraction. The thermal expan...
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... As a high-density energy source, HCPBE can achieve energy deposition on the material surface in a short time, irradiating the metal surface for rapid heating and cooling [11][12][13][14][15]. According to the literature, HCPEB treatment can refine the surface microstructure of metal, induce the melting of the aluminum matrix on the surface, fill the pores of the material and greatly improve the wear resistance, hardness and other properties [16][17][18][19][20][21]. However, few research works have reported on the effects of electron beams on the electrical conductivity of a treated sample. ...
High-current pulse electron beam (HCPEB) is an advanced surface modification technology developed in recent decades. This paper focuses on the effect of 0.3 wt.% graphene on the electrical conductivity and microhardness of HCPEB-treated Al-20TiC composites. The SEM results show that the titanium carbide was uniformly distributed in the aluminum matrix of the initial sample. Conversely, the graphene showed a small aggregation, and there were holes and cracks on the top surface of the sample. After HCPEB modification, the agglomeration of graphene gradually improved, and the number of surface pores reduced. The X-ray diffraction results show that after HCPEB treatment, the aluminum diffraction peak widened and shifted to a higher angle and the grain was significantly refined. Compared with the initial Al-20TiC composite samples, the conductivity of graphene-modified HCPEB-treated sample increased by 94.3%. The microhardness test results show that the microhardness of the graphene-modified HCPEB-treated sample increased by 18.4%, compared with the initial Al-20TiC composite samples. This enhancement of microhardness is attributed to the joint effects of fine grain strengthening, dispersion strengthening of the second phase, solution strengthening and dislocation strengthening. In brief, HCPEB has good application prospects for powder metallurgy in future.
... The formation of this phase can be explained as follows: The rapid heating induced by HCPEB promotes the interdiffusion of Al and Si near the border of the primary Si phase, thus producing a crystal nucleus of primary Si in the molten surface layer. The crystal nucleus subsequently grows within a short time under the high cooling rate induced by HCPEB, resulting in the formation of the nano-primary Si phase [1,40,41]. The formation of this phase is accompanied by the diffusion of Al. ...
The effect of Ce and Mg on surface microcracks of Al–20Si alloys induced via high-current pulsed electron beam (HCPEB) was studied. Mg was revealed to refine the primary Si phase in the pristine microstructure by forming a Mg2Si phase, leading to the suppression of microcrack propagation within the brittle phase after HCPEB irradiation. The incorporation of Ce into the Al–Si–Mg alloys further refined the primary Si phase and reduced the local stress concentration in the brittle phase induced by HCPEB irradiation. Ultimately, the surface microcracks were observed to be eliminated by the synergistic effects between the two elements. For Al–20Si–5Mg–0.7Ce alloys, Ce demonstrated a homogeneous distribution in the Al matrix on the HCPEB-irradiated alloy surface, while the Mg and Si exhibited a certain degree of aggregation in the Mg2Si phase. Metastable structures were formed on the HCPEB-irradiated alloy surface, including the nano-primary silicon phase, nano-cellular aluminium structure, and nano-Mg2Si phase. Compared with alloy specimens containing Mg, the Al–20Si–5Mg–0.7Ce alloy specimens exhibited an excellent anticorrosion property after HCPEB irradiation mainly due to the combined effects of the grain refinement and microcrack elimination.
... In addition, Figure 1b (the magnified view of Figure 1a) shows that after 25 pulses, the diffraction peak shifts to a high angle, which is attributed to residual compressive stress in the modified layer. The residual compressive stress on the alloy surface reduces interplanar spacing and causes lattice distortion [30,31]. The effect of compressive stress is primarily attributed to the shift of the diffraction peaks to high angles. ...
In this paper, the effect of rare earth Ce on the corrosion resistance of Al-20SiC composites treated with high-current pulsed electron beams is investigated, and the corresponding corrosion mechanism is proposed. The scanning electron microscope (SEM) results show that cracks arise on the surface of Al-20SiC composites prepared by pressureless sintering. After electron beam treatment, the pores on the surface are reduced because of the filling of Al liquid. After adding CeO2 to Al-20SiC composites, the wettability between Al and SiC phases is improved, thus realizing metallurgical bonding of the two phases, and microcracks generated after HCPEB treatment are significantly eliminated. Glancing X-ray diffraction (GIXRD) results show that after electron beam treatment, aluminum grains tend to grow more favorably with the stable and dense crystal plane of Al(111), thus improving corrosion resistance. The electrochemical test results show that the corrosion current density decreases by one order of magnitude with increase in the number of pulses because of rare earth Ce compared to the initial Al-20SiC composite specimens, indicating that the corrosion resistance of the Al-20SiC-0.3CeO2 composite is improved. This is because rare earth not only eliminates microcracks, but also changes the type of corrosion from localized to uniform, thus improving corrosion resistance. The Al-based composite material modified by electron beam and rare earth has many potential applications and development prospects.
... Hence, eruption can be significantly reduced and craters can be barely generated. Additionally, casting defects, surface roughness and alloy impurities can be reduced by Nd addition [29,30]. Eruption tends to appear at casting defects and in impurity phases [23], while addition of Nd can effectively remove casting defects and impurity phases, resulting in uniform tissue and effective removal of craters. ...
... The peaks of diffraction were significantly broadened and shifted after HCPEB process. The widening of diffraction peaks can be annotated to the presence of structural defects, grain refinement and stress state [29], while the shifts of the diffraction peaks can be attributed to the stress state of the alloy surface [30]. Meanwhile, no Nd-rich phase was generated, according to the XRD diffraction patterns. ...
The effect of neodymium element on the elimination of crater structures on the surface of Al-17.5Si metallic materials processed by high-current pulsed electron beam was investigated in this study. Field emission scanning electron microscopy analysis indicated that the grain sizes of Al-17.5Si metallic materials were reduced and craters were removed from surfaces of the processed Al-17.5Si metallic material after addition of Nd. This can be attributed to the efficient transfer of heat accumulated in rich-silicon (primary silicon) areas without the eruption of a primary silicon phase if the size of primary silicon grains are small. The X-ray diffraction analysis indicates that all diffraction peaks are broadened because of the presence of structural defects, grain refinement and stress state. Electron probe micro-analyzer analysis demonstrated that Al and Nd were evenly distributed on the surface of the treated alloy, which could be attributed to the diffusion of the element. Transmission electron microscopy analysis showed that nano-Al and nano-Si cellular textures were generated during the treated process. The formation of these structures can be attributed to rapid heating and cooling effects by the treatment. Finally, electrochemical tests revealed that the corrosion current density of Al-17.5Si metallic materials (with Nd, 0.3 wt.%.) surface decreased by three orders of magnitude compared with that of the processed Al-17.5Si metallic material surfaces (without Nd). This can be attributed to the elimination of craters and grain refining.
... Thus, local spalling and excessive wear on the bearing surface will damage the integrity of the structure. If no effective measures are taken, the expected service life will be significantly shortened with the accumulation of friction effect, even resulting in the failure of the whole machine and even industrial accidents [1][2][3][4]. Up to now, there have been few reports on surface treatment of high-strength structural steel parts with improved surface performance. ...
High current pulsed electron beam (HCPEB) has recently been developed as an effective technique of material surface modification. In this research, a self-developed HCPEB equipment (HOPE-I) was adopted to perform surface modification on quenched and tempered 40CrNiMo7 steel. A composite nanometer structure was formed on the modified surface layer, and the martensite transformation and the dissolution and fracture of cementite can be observed. After initial irradiation, the high cooling rate caused the formation of nanocrystalline on the surface. With continuous irradiation treatments, the cooling rate gradually reduced, while the carbon kept dissolving and ended with surface composition homogenization. Both competitive factors result in the evolution rule of nanometer dimensions of surface structure. After HCPEB treatment, the average size of austenite phase on the modified surface decreased from micron-sized to nanoscale. The corrosion rate decreased from 0.12 mm/a to 0.02 mm/a, showing remarkable improvement of corrosion resistance. The main factors of the improvements of corrosion resistance property are the flat, dense structured and preferred crystal orientation on the modification layer of the treated material surface.
Surface modification of laser cladding coating NiCoCrAlY was carried out by high-current pulsed electron beam irradiation. The microstructure of the NiCoCrAlY coating after irradiation was studied by XRD and SEM. The results showed that the NiCoCrAlY cladding layer displays slip and a nanocrystalline structure following high-current pulsed electron beam irradiation. The high-density slip structure affects the residual stress on the surface of the melted coating, resulting in a change of the phase structure. The mechanical properties of the NiCoCrAlY coating were studied using a Vickers micro-hardness tester and a straight-line-reciprocating dry sliding wear tester. The results showed the average microhardness of the melted coating increased by 9%, and the average wear coefficient decreased by 33.7% after five electron beam irradiations.
The paper reports the effect of high-current pulsed electron beam (HCPEB) processing of the Zr-1%Nb alloy, as one of the most widely used in water-cooled nuclear reactors, on the kinetics of its oxidation at 1200 °C in air and steam (these conditions are typical for potential loss-of-coolant accidents). It was shown that HCPEB processing caused a change in the surface morphology of the samples. In particular, craters with diameters of about 100 μm were found on the modified surfaces. They had initiated at an energy density of 5 J/cm2 and were characterized by relevant reliefs with microcracks. After HCPEB processing at 10 J/cm2, the craters were deeper with fractured surface layers. In addition, a pronounced surface relief corresponding to quenched martensitic microstructures was observed on the modified sample surfaces that had formed due to high heating and cooling rates. Due to sufficient degradation of the sample surfaces after HCPEB processing at 10 J/cm2, the kinetics of high-temperature oxidation was estimated only for the as-received samples and ones treated at 5 J/cm2. It was found that the as-received samples showed slightly greater weight gain levels in both air and steam environments, which fully correlated with the thickness ratio of the oxide, α-Zr(O) and prior-β layers. These phenomena and further research directions were discussed.
