Comparison of hydrometallurgical, pyrometallurgical, and direct recycling processes.

Comparison of hydrometallurgical, pyrometallurgical, and direct recycling processes.

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Li‐ion battery (LIB) recycling has become an urgent need with rapid prospering of the electric vehicle (EV) industry, which has caused a shortage of material resources and led to an increasing amount of retired batteries. However, the global LIB recycling effort is hampered by various factors such as insufficient logistics, regulation, and technolo...

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... 2.1. Table 1 summarizes the advantages and disadvantages of the three recycling processes. The pyrometallurgy method is widely adopted in Europe, the United States (US), and Japan for spent LIB recycling, [15] as it has been well established for commercialization which can massively and efficiently produce mixed metal slags. ...

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... By seamlessly incorporating recycling processes into the battery manufacturing supply chain, closed-loop recycling systems become crucial, promoting resource conservation and circularity. Furthermore, energy recovery systems, such as waste heat recovery and the integration of renewable energy sources, enhance energy utilization efficiency in recycling facilities, thereby reducing greenhouse gas emissions and consumption (Yu et al., 2022). By addressing current obstacles comprehensively, these solutions optimize environmental conservation efforts and the economic feasibility of recycling EV LIBs. ...
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... However, natural resources for these metals are not evenly distributed and strictly regulated by specific countries. 8,10,11 More than 50% of cobalt ores is from the Democratic Republic of Congo, and about 80% of lithium is regulated by Australia and Chile. 8,11 The centralization of critical metal production in a few countries has raised concerns regarding supply chains and market prices. ...
... 8,10,11 More than 50% of cobalt ores is from the Democratic Republic of Congo, and about 80% of lithium is regulated by Australia and Chile. 8,11 The centralization of critical metal production in a few countries has raised concerns regarding supply chains and market prices. 12 The price of battery-grade lithium carbonate has increased by 5.6 times from 6500 dollars per metric ton in 2015 to 37,000 dollars per metric ton in 2022. ...
... 14 On the other hand, considering the average lifespan of LIBs being around 10 years, 15,16 it is anticipated that the volume of spent LIBs will exceed 5 million tons by 2030. 8,17 Hence, with the increasing amount of spent LIBs reaching their end of life (EOL), it is important to further develop energy-efficient recycling processes and techniques specifically tailored for the treatment of spent LIBs by considering a particularly high composition variability. ...
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