A fault tolerant switched reluctance machine 

A fault tolerant switched reluctance machine 

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Nowadays the evolution of electrical engineering achieved a successful expansion in the area of fault tolerant electrical machines. To achieve fault tolerance researchers tried to design various geometries and different electrical drives. When new designers are intended to be performed the knowledge of the actualstate of the work is impetuously nee...

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... definition, fault tolerance of a system is its ability to continue its work even if a failure occurs. The fault tolerant concept emerged for the first time in information technology. It meant an increased level of continuous operation of computer equipment. Later more and more fault tolerant equipments were connected together in order to form a fault-tolerant system [1, 2]. The result was an operational unit having certain fault tolerant level, as a sum of the safety levels of each equipment of the system. A system is reliable when it is capable of operating without material error, fault or failure during a specified period in a specified environment. From another point of view a system is dependable if it is available, reliable, safe, and secure [3]. An electromechanical system is driven by a unit composed of the power converter and of the electrical machine. Both must be fault tolerant. The electrical machine's fault tolerance design has to be in a manner to assure unchanged, as possible, output parameters also in case of fault occurrence. To be able to achieve an optimum solution for a fault tolerant machine, all the advantages and drawbacks have to be taken into account for the new structure. From the inverter's point of view, as the evolution of the power electronics hit an exponential slope, the separation of command and control of each phase will set the required fault tolerance level [4]. Critical electrical machines and drives systems used in diverse fields like aerospace, defense, medical, nuclear power plants, etc. require both special, fault tolerant motor and converter topologies. For example for electric drives used in propulsion applications faults can be critical, since an uncontrolled output torque may have an adverse impact on the vehicle stability, which ultimately can risk the passenger safety. All theses mentioned above have stimulated the researches in the field of fault-tolerant electrical machines and drives [5]. In our days due to the recent technological advances and developments in the area of power electronics and motor control the fault tolerant electrical machine and drive concept reached a level where it begun to be feasible to be used widely in practice There are a lot of elements in an electromechanical system that can be changed to reach for the summits of fault tolerance concept. Hence, modifications in the machine’s topology proved to be the trickiest method for improvement. It was proved that changing a small parameter in a machine’s geometry, raises huge amount of output changes. As a second step the winding can be modified. Diverse way to design the winding, different placement or couplings between the coils were proposed. Using great number of phases became a widely used design method in solving fault tolerant problems. The main idea was to substitute the faulted phase’s contribution by the healthy remaining ones. II. GEOMETRY APROACH FOR FAULT TOLERANCE Electrical machine’s geometries can be changed to obtain fault tolerant designs. Depending on the construction and type of the machine, several improvements can be applied. Usually when a custom machine is designed, there are some basic criteria that the machine has to fulfill (minimum losses, mass, etc.). These criteria must be also taken into account when designing fault tolerant machines. Hence, a possible solution should be the use unsymmetrical stator pole teeth. Its usefulness was proved in [5]. By a small change in the stator structure the winding losses were reduced by near 44%, which is a consistent improvement in the machine's design. Another solution in the case of multi-phase machines should be to increase significantly the number of teeth (see Fig. 1.) [4]. This increased number of teeth will assure low torque ripples also in case of different faults. As much the number of teeth is increased, the torque ripple will be more diminished Other designers proposed models of fault tolerant topologies with a lower number of teeth, a shown in Fig. 2. This of course the simple magnetic circuit structure was completed by a more complex winding: high number of phases and a complex winding plan. This solution also requires a complicated drive unit [7]. Fractional slot winding configurations allow the machine to well operate also in faulty conditions. However, the MMF harmonics in this case are consistent, and this might cause an unbalanced saturation and an unbearable torque ripple. Fault tolerant topologies are also applicable for embedded permanent magnet electrical machines designs. The magnets assure a part of the magnetic flux needed for the force generation, even when a part of the winding is damaged. Changes to be performed on the already existing designs of electrical machines in order to achieve fault tolerance is quite difficult. To optimize permanent magnet fault tolerant synchronous machines, in [8] armature coils are placed in pairs of slots. The walls of the slots are parallel to themselves and to the wall of the other slot of the same slot pair. Between two pair poles, there is a spacer tooth (see Fig. 3). These are narrower than the main teeth to provide greater magnetic flux linkage between them and thus increasing the EMF within the corresponding coil. For a switched reluctance machine, as the rotor is a passive one, this solution cannot be applied to achieve a fault tolerant variant. The solution is to make the rotor active by placing a winding in closed loop around each rotor pole (as shown in Fig. 4). This will assure a reaction for the stator to rotor flux, resulting in a rotor to stator flux. Practically, this emphasizes a magnet; hence, the rotor will generate the force needed for passing over a pole having damaged winding ...

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... Beside applying the most dependable solutions, also their fault tolerance has to be considered [18], [19], [20]. In the case of electrical machines these basic requirements can be achieved by using simple and robust constructions, machines having high number of phases with very good phase separation, splitting the coils in independent channels, etc. [21], [22]. ...
... The switched reluctance motor (SRM) due to its robust and simple construction and to the magnetic independence of its phases is inherently one of the most fault tolerant motors on the market [1]. Combining the fault tolerance increasing solutions cited in the literature [2], [3] and [4] with an innovative modular construction of its stator a novel SRM was developed, which is very reliable and quickly repairable. Its performances were improved by minimizing its torque ripples by estimating and controlling the developed instantaneous torque. ...
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The relatively high torque ripples are one of the main disadvantages of the switched reluctance motors. By smoothing their torque they can become more competitive for variable speed drives used in automotive and industrial applications. One of the most promising approaches to reduce the torque ripples of a SRM is the use of a direct instantaneous torque controller. In the paper the effectiveness of this type of control will be proved for a fault tolerant segmental stator SRM. By advanced simulation techniques the working principle of the direct instantaneous torque controlled drive system is illustrated, and its performances are demonstrated.
... Each variant has its advantages and drawbacks. A detailed survey on fault tolerant electrical machines can be found in [7]. ...
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Fault tolerance is an obligatory feature in safety critical applications (aeronautical, aerospace, medical and military applications, power plants, etc.), where loss of life, environmental disasters, equipment destructions or unplanned downtimes must be avoided. For such applications, a novel bio-inspired motion control system is proposed. All its three components (the switched reluctance machine, the power converter and the control system) are designed to be as fault tolerant as possible. This paper describes all these three fault tolerant components: the bio-inspired control system having self-healing capabilities, the power converter with an extra leg and the fault tolerant modular machine. The theoretical expectations and simulation results are validated by means of laboratory experiments.
... Each variant has its advantages and drawbacks. A detailed survey on fault tolerant electrical machines can be found in [7]. ...
... Finally, the objective of the decision system is to initiate an action upon fault detection, which can be a safe shutdown of the drive or a warning to an operator, who initiates or re-schedules a shutdown of the drive/plant and an inspection. A reconfiguration of the drive to mitigate the fault propagation is also an alternative, assuming the drive is fault-tolerant to short-circuit faults [31][32][33][34][35][36][37][38]. Regarding PMSMs, the requirements are: large inductances (>1pu), an appropriate design preventing demagnetization of the magnets and a topology allowing the machine to be operated with a part of the winding shorted, e.g. with dual threephase windings. ...
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This paper deals with an on-line method for turn-to-turn short-circuit fault detection in low-voltage permanent-magnet synchronous machine drives. Due to the closed-loop control, the fault effects are reflected in the voltage. Therefore, an appropriate diagnostic index is proposed, which is derived from the positive- and negative-sequences of the voltage references. These sequences are obtained in the time domain via adaptive filters, which require only a few calculations. To increase the sensitivity to the fault, the algorithm is only applied to a part of the voltage references, i.e. the output of the proportional-integral controllers. Further, the cumulative-sum algorithm is introduced to cope with changes of small magnitudes. This algorithm allows a change of a fault index to be detected and can be used as a decision system. The resulting fault detection scheme is computationally cheap and can be embedded in the control unit. Simulations and experimental results validate the proposed method in steady state and the performances under non-stationary operating conditions are also investigated.
... Unfortunately two of these poles are generating negative torque, hence the overall performance of the machine is reduced. This harmful effect can be diminished by increasing the fault tolerance of the machine [16]. The dynamic behaviour of the machine and its power converter was studied by means of co-simulation, by coupling together the Flux 2D model of the machine with the Simulink model of the control system and of the power converter. ...
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Switched reluctance machines (SRM) arewidely used in safety-critical applications due to theirwell-known inherent fault tolerance abilities. Despiteof this some faults are possible to occur, hence faultdetection circuits can be useful components of theSRM's control system. The first part of the paper is anoverview of the SRM's faults and their detectionsystems. Also the causes and the effects of the mosttypical faults are detailed. In the second part the effectsof the SRM's winding faults are studied by means ofadvanced co-simulation techniques.
Article
In safety-critical systems, faults can cause life losses, environmental degradation, or significant financial losses. In this paper, a segmental stator switched reluctance machine is proposed for such applications. A short overview of its design is given. Its fault tolerance is investigated by dynamic simulations and laboratory tests. It is demonstrated via both methods that the proposed machine is able to have a continuous operation despite five severe winding fault conditions.